Bestop Supertop NX Twill Installation Instructions Manual
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Bestop Supertop NX Twill Installation Instructions Manual

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Installation Instructions
Supertop NX Twill
Installation Tips
Before you begin installing your new Supertop NX Twill, please read
all the instructions thoroughly.
For a smooth fit:
For easier installation, the top should be installed at a temperature above 72° F.
Below this temperature, the fabric may contract an inch or more, making it
difficult to fit the vehicle.
It is normal for the fabric to contract and wrinkle when stored in the shipping
carton. Within a few days after installation, the fabric will relax and the wrinkles
will disappear.

Tools

#2 Phillips
Drill-Driver &
Screwdriver
#2 Phillips Bit
Adjustable
Wrench
T30 Torx
Vise-Grips
Driver
Safety
Glasses
Installation Time
4 Hours
Skill Level
3 - Moderately Difficult
Vehicle Application:
Jeep Wrangler Unlimited
2007-current
Part Number 54823

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Summary of Contents for Bestop Supertop NX Twill

  • Page 1: Installation Instructions

    Supertop NX Twill Part Number 54823 Installation Tips Before you begin installing your new Supertop NX Twill, please read all the instructions thoroughly. For a smooth fit: For easier installation, the top should be installed at a temperature above 72° F.
  • Page 2 Vehicle Application: Jeep Wrangler Unlimited Installation Instructions 2007-current Supertop NX Twill Part Number 54823...

  • Page 3: Parts List

    Vehicle Application: Jeep Wrangler Unlimited Installation Instructions 2007-current Supertop NX Twill Part Number 54823 Parts List - Required parts for each installation section - Page number in Installation Guide All Sections Hardware and Fasteners Multiple Pages Pan Head M5 x 16 Screw...
  • Page 4 Vehicle Application: Jeep Wrangler Unlimited Installation Instructions 2007-current Supertop NX Twill Part Number 54823 Parts List - Required parts for each installation section - Page number in Installation Guide Sections 2 & 3 Knobs and Front Door Rails Pages 7& 8 of Guide...
  • Page 5 Vehicle Application: Jeep Wrangler Unlimited Installation Instructions 2007-current Supertop NX Twill Part Number 54823 Parts List - Required parts for each installation section - Page number in Installation Guide Sections 6 & 7 Tailgate Bar Mounts & Side Bows Pages 11, 12 & 13 of Guide...
  • Page 6 Vehicle Application: Jeep Wrangler Unlimited Installation Instructions 2007-current Supertop NX Twill Part Number 54823 Parts List - Required parts for each installation section - Page number in Installation Guide Sections 12 & 16 #2 Bow Assembly & Foam Seals Pages 18 & 22 of Guide...
  • Page 7 Section 1 Page 6 Install Cable Guide Brackets in Rear Door Rails Step 1 Hardware 482.82 479.88 M5 x 16 Screw Qty. 2 per side Part # 459.45 M5 Nylock Nut Qty. 2 per side Part # 308.62 Cable Guide Bracket - Left Cable Guide Bracket - Right Qty.
  • Page 8 Section 2 Page 7 Install Rear Door Rails Step 1 Hardware Step 2 479.88 assembly Rear Door Rails Qty. 1 per side 479.88 Right (shown) 479.89 Left Right Side Right Side M8 x 75mm Knob Qty. 1 per side Part # 478.90 Step 1 Step 2 Locate the Right Rear Door Rail.
  • Page 9 Section 3 Page 8 Install Front Door Rails Step 1 Hardware Step 2 479.86 (Right) 479.86 (Left) Right Side M8 x 30mm Knob M8 x 75mm Knob Qty. 1 per side Qty. 1 per side Part # 480.22 Part # 478.90 Right Side Step 1 Step 2...
  • Page 10 Section 4 Page 9 Install Top Arches Step 1 Hardware Step 2 486.56 Rear Top Arch 486.55 Front Top Arch Front Top Arch Right Side - Rear Qty. 1 Part #486.55 Rear Top Arch Qty. 1 Part #486.56 Right Side - Front 486.56 486.55 Step 1...
  • Page 11 Section 5 Page 10 Install Bow Mount Brackets Step 1 Hardware 491.48 (Right) Bow Mount Screw Left Bow Mount Bracket Right Bow Mount Bracket Qty. 2 per side Qty. 1 Qty. 1 Part # 308.64 Part # 492.93 Part # 492.92 Right Side Step 1 Step 2...
  • Page 12 Section 6 Page 11 Install Tailgate Bar Mounts Step 1 Hardware 488.46 (Right) Right Side Tailgate Bar Mount - Left Tailgate Bar Mount - Right Qty. 1 Qty. 1 Part # 488.47 Part # 488.46 Step 1 Locate the left and right Tailgate Bar Mounts.
  • Page 13 Section 7 Page 12 Attach Side Bows to Header/Fabric Assembly Step 1 Hardware Header/Fabric Assembly #2 Bow Brackets Face In Left Side Bow Qty. 1 Part # 492.89 Right Side Bow Qty. 1 Part # 492.90 Right Side Step 1 Lay the Header/Fabric Assembly out with inside of fabric facing up.
  • Page 14 Section 7 Page 13 Attach Side Bows to Header/Fabric Assembly (cont.) Step 2 Step 2 Hardware 492.90 (Right) (cont.) Pan Head Washer Screw Qty. 4 per side Right Underside Part # 393.79 Step 3 Header/Fabric Assembly Right Topside Step 2 Insert the end of the Right Side Bow into the hole in the right side of the Header/Fabric Assembly, aligning the two holes in the...
  • Page 15 Section 8 Page 14 Attach #3 Bow to Bow Mount Brackets Step 1 Hardware Step 2 486.38 #3 Bow Assembly #3 Bow Assembly Qty. 1 Part # 486.38 Right Side Right Side Step 1 Locate the #3 Bow Assembly. Release the spring-loaded catch at the end of each bow leg by pulling out on the knob.
  • Page 16 Section 9 Page 15 Attach #4 Bow to Bow Mount Brackets Step 1 Hardware Step 2 486.39 #4 Bow Assembly Right Side Right Side #4 Bow Assembly Qty. 1 Part # 486.39 Step 1 Locate the #4 Bow Assembly. Release the spring-loaded catch at the end of each bow leg by pulling out on the knob.
  • Page 17 Section 10 Page 16 Attach Stay Straps to #3 and #4 Bows Step 1 Hardware Step 2 456.32 Stay Strap Right Side Pan Head Right Side Washer Screw Qty. 5 per side Part # 393.79 Stay Strap Qty. 1 per side Part # 456.32 Step 1 Step 2...
  • Page 18 Section 11 Page 17 Place Fabric / Header / Side Bow Assembly onto Jeep Step 1 Fabric / Header / Side Bow Assembly Right Side Step 1 Lift fabric and Header Assembly onto top of Jeep, with Header sitting on top of Jeep windshield, and fabric draped forward over Jeep hood.
  • Page 19 Section 12 Page 18 Attach #2 Bow Assembly to Fabric / Header / Side Bow Assembly Step 1 Hardware Step 2 455.46 #2 Bow Assembly #2 Bow Assembly Right Side Qty. 1 Part # 455.46 M5 x 16 Screw Qty. 1 per side Part # 459.45 Plastic Bushing Qty.
  • Page 20 Section 13 Page 19 Slide Header / Side Bow Assembly into place in Door Rails Step 1 Step 2 Header / Side Bow/ Assembly Right Side Push Right Side, Spring-Catch Looking from inside the Jeep Step 1 Step 2 Align the Header-Bow Assembly in the Slide the whole Header/Side Bow Assembly tracks in the top of the Door Rails.
  • Page 21 Section 14 Page 20 Attach Header / Side Bow Assembly to #3 Bow Step 1 Hardware Step 2 Header / Side Bow/ Assembly Pivot Knuckle Screw Right Side Right Side Qty. 1 per side Part # 308.65 Step 1 Step 2 With the Header/Side Bow Assembly Fasten the pivot knuckle on the end of each latched in place, pivot the #3 Bow forward,...
  • Page 22 Section 15 Page 21 Drape Fabric over the top of the Jeep and Fold Front Portion of Top Back Step 1 Step 2 Fabric Step 1 Step 2 Lift up the fabric and drape it back over the Fold the top back from the front pivot point, top of the Jeep, pulling it over the top of the resting the front portion of the top on the extended #3 Bow and Stay Strap connect-...
  • Page 23 Section 16 Page 22 Attach Foam Seal and Foam Tape on inside of Header Step 1 Hardware Foam Seals and Foam Tape Strips Foam Tape Strips Foam Seals Qty. 2 Qty. 1 per side Part # 417.43 Parts # 457.77(L) &...
  • Page 24 Section 17 Page 23 Attach Cable Spring to #3 Bow Corner Plate Step 1 Step 2 Cable Springs Step 3 Step 1 Attach the free end of the Cable Spring to the bottom hole in the #3 Bow corner plate, just behind the Rear Door Rail.
  • Page 25 Section 18 Page 24 Attach Bow Flaps to #4 Bow Step 1 Hardware #4 Bow Flaps Pan Head Washer Screw Qty. 4 Part # 393.79 Step 1 From inside the Jeep, wrap the 4 fabric flaps at the rear of the top around the #4 Bow from underneath, and secure to the #4 Bow, using (4) #8 x 1/2”...
  • Page 26 Section 19 Page 25 Attach Bow Flap to #3 Bow Step 1 Hardware #3 Bow Flap Pre-Drilled Holes Pan Head on front-facing Washer Screw side of #3 Bow Qty. 4 Part # 393.79 Step 1 From inside the Jeep, wrap the flap located above the #3 Bow over the front of the #3 Bow, and secure it, using (4) #8 x1/2”...
  • Page 27 Section 20 Page 26 Attach Bow Flap to #2 Bow Step 1 Hardware #2 Bow Flap Pan Head Washer Screw Qty. 5 Part # 393.79 Pre-Drilled Holes Front on rear-facing side of #2 Bow Step 1 From inside the Jeep, wrap the flap located above the #2 Bow under the bottom of the #2 Bow, from front to back, and secure it, using (5) #8x 1/2”...
  • Page 28 Section 21 Page 27 Close Front Windshield Header Latches Step 1 Step 2 Step 1 Step 2 From inside the Jeep, locate the two When the hook is engaged with the wind- Windshield Header Latches. To close shield loop, close the latch by pivoting it the latch, pivot the latch handle to the forward toward the windshield.
  • Page 29 Section 22 Page 28 Install Rear Window Step 1 Step 2 Rear Window Step 1 Step 2 Locate the Rear Window, and orient it Zip the Rear Window into place by pulling so that the zipper pull is at the bottom the top zipper pull around the frame of the left corner.
  • Page 30 Section 23 Page 29 Install Tailgate Bar Step 1 Hardware Step 2 Rear Window Tailgate Bar Qty. 1 Part #489.46 Step 1 Step 2 Locate the Tailgate Bar, and slide it onto the The round channel on the side of the tubing attached to the bottom inside of the Tailgate Bar slides over the tubing.
  • Page 31 Section 24 Page 30 Snap Tailgate Bar Onto Tailgate Bar Mounts Step 1 Tailgate Bar Right Side Step 1 Snap the front edge of the Tailgate Bar into the channel on the Tailgate Bar Mount. Repeat for the left side.
  • Page 32 Section 25 Page 31 Secure Rear Corners of Fabric to Jeep Belt Rail Step 1 Step 2 Plastic Corner Tabs on Rear Window Plastic Corner Tabs Right Side Right Side Step 1 Step 2 Tuck the plastic tab at the bottom right Tuck the plastic tabs at the bottom right corner of the Rear Window under the corner of the top under the Jeep belt rail,...
  • Page 33 Section 26 Page 32 Install Side Windows Step 1 Step 2 Side Windows Step 1 Step 2 Locate the Right Side Window, and orient it Tuck the plastic angle strip along the front so that the zipper pull is at the top right edge of the Side Window into the vertical corner.
  • Page 34 Section 27 Page 33 Install Side Windows (cont.) Step 1 Step 2 Side Windows When operating the vehicle without the Side Windows, remove the Rear Window for proper ventilation. Step 1 Finish zipping the Right Side Window completely closed. Repeat for the Left Side Window. Step 2 Tuck the plastic strip along the bottom edge of the Right Side Window under...
  • Page 35 #3 not to wrinkle it. Secure the rolled up the spring catch knobs. and #4 Bows under the fabric. Tuck window in place with the elastic straps at fabric in around the edges. the top. SOFT TOPS BESTOP HARD TOPS...

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