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CAUTION
READ THE INSTRUCTIONS BEFORE USING THE COOKER
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline
MARCH 2014
1-800-551-8633
*8197126*
www.frymaster.com
E-mail:
service@frymaster.com
Original Instructions
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Summary of Contents for Frymaster Pasta Magic
- Page 1 CAUTION READ THE INSTRUCTIONS BEFORE USING THE COOKER Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline MARCH 2014 1-800-551-8633 *8197126* www.frymaster.com E-mail: service@frymaster.com Original Instructions...
- Page 2 RECEIVED FROM AN UNAUTHORIZED SERVICER. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
- Page 3 Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment. DANGER Prior to movement, testing, maintenance and any repair on your Frymaster cooker; disconnect ALL electrical power cords from the electrical power supply. WARNING Use caution and wear appropriate safety equipment to avoid contact with hot water or surfaces that may cause severe burns or injury.
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Page 4: Table Of Contents
PASTA MAGIC GAS WATER COOKERS INSTALLATION AND OPERATION MANUAL TABLE OF CONTENTS CHAPTER 1: General Information Parts Ordering and Service Information ................1-1 Safety Information ......................1-2 Equipment Description ...................... 1-2 Installation, Operating, and Service Personnel ..............1-3 Definitions .......................... 1-3 Shipping Damage Claim Procedure ................... -
Page 5: Chapter 1: General Information
Section 1.5. Parts Ordering and Service Information In order to assist you quickly, the Frymaster Factory Authorized Servicer (FAS) or Service Depart- ment representative requires certain information about your equipment. Most of this information is printed on data plate affixed to the inside of the cooker door. Part numbers are found in the Service, and Parts Manual. -
Page 6: Safety Information
34.87 mbar Equipment Description Frymaster Pasta Magic gas water cookers are specifically designed to deliver high volumes of cooked or blanched food automatically. All models feature a unique infrared burner system that delivers 80,000 BTUs (23.4 kW – 84.4, megajoules) to cook 7.22 pounds (3.25kg) of dry pasta per bulk basket. -
Page 7: Installation, Operating, And Service Personnel
Model Comparison: GWCR: The “Gas Pasta Magic System” consists of a gas cooker and rinse tank combination. The unit is equipped with a Fenwall manual thermostat, which controls water temperature. A float switch ensures that the tank will not boil dry. A swing-away water faucet is standard. -
Page 8: Shipping Damage Claim Procedure
Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory. The transportation company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport. What to do if your equipment arrives damaged: 1. -
Page 9: Chapter 2: Installation Instructions
Failure to use qualified, licensed, and/or authorized installation or service personnel (as defined in Section 1.5 of this manual) to install, convert to another gas type, or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel. - Page 10 NATIONAL CODE REQUIREMENTS Pasta Magic cookers are manufactured to use the type of gas specified on the rating plate. The rating plate is attached to the inside of the cooker door. Connect a cooker only to the type of gas indicated on the rating plate.
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Page 11: Caster/Leg Installation
Frymaster controllers have been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While these devices are verified as Class A devices, they have been shown to meet the Class B limits. -
Page 12: Pre-Connection Preparations
Pre-Connection Preparations DANGER Do not connect cooker to gas supply before completing each step in this section. After the cooker has been positioned under the exhaust hood, ensure the following has been accomplished: Adequate means must be provided to limit the movement of cookers without depending upon the gas line connections. -
Page 13: Connection To Gas Line
Connection to the Gas Line The Pasta Magic family of gas cookers has been approved for use with natural and propane (LP) gas. The size of the gas line used for installation is very important. If the line is too small, the gas pressure at the burner manifold will be low. - Page 14 Before connecting new pipe to your unit, the pipe must be thoroughly blown out to remove any foreign particles. If these foreign particles get into the burner and controls, they will cause improper and sometimes dangerous operation. 1. Connect the quick-disconnect hose to the cooker quick-disconnect fitting at the rear of the cook- er and to the building gas line.
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Page 15: Converting To Another Gas Type
Converting to Another Gas Type DANGER Your cooker is configured at the factory for a specific type of gas. If you desire to switch from one type of gas to another, specific gas-conversion components must be installed. Switching to a different type of gas without installing the proper conversion components may result in fire or explosion! NEVER attach your cooker to a gas supply for which it is not configured. -
Page 16: Chapter 3: Operating Instructions
PASTA MAGIC GAS WATER COOKERS INSTALLATION AND OPERATION MANUAL CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Finding Your Way Around the Pasta Cooker Overflow Cook pot Low-water Drain float switch Thermostat Fresh Water Trouble light Power LED Valve Boil / Simmer Power... -
Page 17: Basic Functions
Thermostat Basic Functions When in the BOIL mode, the burners are lit at all times. It is used when actually cooking pasta. The SIMMER mode feature maintains the water temperature just below boiling, which conserves energy and water. This feature is designed for rethermalizing previously cooked packaged products and for keeping the cooker in standby. -
Page 18: Start-Up Procedure
3.3.1 Start-up Procedure CAUTION If this is the first time the unit is being used after installation, refer also to Section 3.3.3, Boiling Out the Cookpot. 1. Ensure the drain valve is closed. 2. Manually fill the cookpot with water until the level is at the bottom of the overflow. 3. -
Page 19: Boiling Out The Cookpot
2. Toggle the boil/simmer switch to boil enter the boil mode which is approximately 212°F (100°C). If you do not intend to immediately begin cooking, toggle the boil/simmer switch to simmer which is approximately 190°F (88°C). To re-enter the boil mode, press the boil/simmer switch to boil. -
Page 20: Chapter 4: Preventive Maintenance
PASTA MAGIC GAS WATER COOKERS INSTALLATION AND OPERATION MANUAL CHAPTER 4: PREVENTIVE MAINTENANCE Daily Preventive Maintenance It is normal for a coating of starch to form on the sensors and temperature probes during operation. If the coating is allowed to build-up, it will adversely affect the operation of the equipment. The preventive maintenance routines below should be performed at least daily to keep your equipment functioning at peak efficiency. -
Page 21: Cleaning The Gas Valve Vent Tube
Annual Preventative Maintenance The following procedures should be performed annually. Cleaning the Gas Valve Vent Tube 1. Set the power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. - Page 22 4. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or deter- gent on the blower wheel and the blower housing. Allow it to soak for five minutes. Rinse the wheel and housing with hot tap water, then dry with a clean cloth. Wrap the motor and wires with plastic wrap or a plastic bag.
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Page 23: Adjusting The Burner Gas Pressure
Adjusting the Burner Gas Pressure DANGER Frymaster recommends that ONLY qualified service personnel perform this task. 1. Ensure that the gas valve knob is in the OFF position. 2. Remove the pressure tap plug from the gas valve assembly. Pressure Tap Plug Typical Valve Assembly 3. -
Page 24: Measuring Flame Current
To adjust the burner gas pressure, remove the cap from the gas valve regulator and use a flat-tipped screwdriver to adjust the regulator to obtain the correct pressure. GAS VALVE REGULATOR CAP 7. Place the power switch and the gas valve in the OFF position. Remove the fitting from the pres- sure tap hole and reinstall the pressure tap plug. -
Page 25: Chapter 5: Operator Troubleshooting
The troubleshooting guides in this chapter are intended to help you diagnose problems with the equipment. If your have doubts as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance. -
Page 26: Operator Troubleshooting Guides
Operator Troubleshooting Guides Problem Probable Causes Corrective Action A. Ignition module lockout (the A. Turn the switch to the OFF po- burners failed to light within 4 sition. Wait 60 seconds and minutes). turn the power to the ON posi- tion. - Page 27 Problem Probable Causes Corrective Action WATER DID NOT A. Failed fresh water valve. A. Call FAS. SHUT OFF WHEN COOKPOT WAS FULL AND VALVE TURNED OFF WATER WILL A. Failed thermostat. A. Call FAS. NOT BOIL (Cookpot verified to be full of water with Boil Mode selected, i.e., burners are lit.) A.
- Page 28 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 (Tech Support) 1-318-219-7135 Price: $8.00 SERVICE HOTLINE 819-7126 PRINTED IN THE UNITED STATES 1-800-551-8633 MARCH 2014...
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