Frymaster PASTAMAGIC 8196692 Service And Parts Manual
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Frymaster PASTAMAGIC 8196692 Service And Parts Manual

Frymaster l.l.c. cooktop user manual
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
NOV 2010
24-Hour Service Hotline
*8196692*
1-800-551-8633

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Summary of Contents for Frymaster PASTAMAGIC 8196692

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. NOV 2010 24-Hour Service Hotline *8196692* 1-800-551-8633...
  • Page 2 State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other FRYMASTER FRYERS EQUIPPED WITH LEGS ARE FOR PERMANENT INSTALLATION. FOR MOVEABLE OR PORTABLE INSTALLATION, FRYMASTER OPTIONAL EQUIPMENT CASTERS Do not use deliming solution to clean water bath units.

  • Page 3: Table Of Contents

    GAS COOKERS GPC, GPCB, GPCR and GPCRB SERVICE & PARTS MANUAL CHAPTER 1: Service Procedures Functional Description ... 1-1 Accessing Equipment for Servicing ... 1-4 Replacing Equipment Components ... 1-4 1.3.1 Replacing the Controller ... 1-4 1.3.2 Replacing Electronic Components Other than the Controller ... 1-4 1.3.3 Replacing a Water-Level Sensor or the Temperature Probe ...

  • Page 4: Chapter 1: Service Procedures

    GAS COOKERS GPC, GPCB, GPCR AND GPCRB CHAPTER 1: SERVICE PROCEDURES Functional Description The GPC, GPCB, GPCR and GPCRB Gas Cookers all have a 12.7-gallon (48.1-liter) stainless steel cookpot. The water in the cookpot is heated by a high-efficiency infrared heating system that requires approximately 43% less energy than conventional burner systems to heat the same volume of water.
  • Page 5 SMS III Controller The GPC, GPCB, GPCR and GPCRB controllers do not have a ten-time warm up cycle as previous models did, but instead use a Fenwal ignition module (807-4943). The module will try to light for four seconds. If unsuccessful, the blower will remain on for 15 seconds and try again. Once the burner is lit and the flame is proved, the module ends the lighting sequence.

  • Page 6: The Electronic Ignition System

    the basket lift arms down, a cam attached to the left motor eventually loses contact with a roller- activated microswitch and power to the motors are cut. When the controller times out, logic circuits reverse the switch positions so that the motor circuit is again completed and the motors are restarted, raising the basket from the cookpot.

  • Page 7: Accessing Equipment For Servicing

    Accessing Equipment for Servicing Moving this equipment while it is filled with hot water may cause spilling or splattering of the hot water. Always drain the cookpot before attempting to relocate 1. Disconnect the unit from the electrical power supply, the gas supply and the water supply. 2.

  • Page 8: Replacing A Water-Level Sensor Or The Temperature Probe

    1.3.3 Replacing a Water-Level Sensor or the Temperature Probe 1. Drain the cookpot and disconnect the cooker from the electrical power supply. 2. Remove the screws in the upper edge of the control panel and swing the panel down. Disconnect the 15-pin connector, trouble light wires, and ground wire, and lift the panel out of the slots in the control panel frame.

  • Page 9: Replacing The Water Faucet

    2. Disconnect the solenoid leads at the push-on connectors. Disconnect solenoid and regulator subassembly at the compression fittings on the water lines running to and from these components. Remove the two screws in the mounting bracket and remove the solenoid and regulator subassembly from the unit.

  • Page 10: Replacing A Basket Lift Motor Or Microswitch

    Remove the six screws in the faucet mounting plate. Disconnect water line at this compression fitting. 5. Separate the faucet from the water inlet manifold and mounting plate as shown in the illustration above. 6. Reverse Steps 1-5 to complete the procedure. 1.3.6 Replacing a Basket Lift Motor or Microswitch 1.

  • Page 11: Replacing Gas Supply System Components Or Ignitor Assemblies

    5. Remove the four bolts securing the motor mount to the frame, then remove the “motor and mount assembly” from the unit. NOTE: It is possible to replace a motor or the microswitch without removing the “motor and mount assembly”, but it is much more difficult. 6.

  • Page 12: Replacing The Cookpot Or Rinse Tank

    Burners 3. Reconnect the cooker to the gas supply and check all connections for leaks using a solution of soapy water. DO NOT use matches, candles, or other ignition methods to check for leaks. 4. When satisfied that there are no leaks, reconnect the unit to the electrical supply, and reconnect any restraints disconnected in Step 1.
  • Page 13 Remove these four screws. Remove screws along the top edge of control panel and dismount the panel. Remove these screws to release the pots from the standoff brackets. 8. If removing the cookpot, disconnect the enrichment tubes and gas supply tubes from the burner assemblies.

  • Page 14: Troubleshooting

    Troubleshooting Problems with this equipment maybe grouped into five broad categories: 1. Failure or malfunction of a Power-Supply System component. 2. Failure or malfunction of the Controller. 3. Failure or malfunction of an Autofill/Autoskim System component. 4. Failure or malfunction of a Water Heating System component. 5.

  • Page 15: How The Water Heating System Works

    used, add ⅛-cup of baking soda to the water each time the cookpot is emptied and refilled. NOTE: Do not use deliming solution to clean these units. Use of deliming solution will damage all stainless steel parts.) On units equipped with the Autoskim feature, a logic circuit in the controller automatically opens the solenoid valve for three seconds every minute.

  • Page 16: How The Basket Lift System Works

    1.4.5 How the Basket Lift System Works When the start switch is pressed to start the cooking cycle, logic circuits in the controller activate the basket lift motors, lowering the basket into the cookpot. As the motors drive the basket lift arms down, a cam attached to the left motor (when viewed from the rear) eventually loses contact with a roller-activated microswitch and power to the motors is cut.
  • Page 17 PROBLEM PROBABLE CAUSES C. Failed solenoid, failed computer, or broken/loose wiring. Test 1: Check sensor-lead connections on outside of cookpot and at pin 9 of 15-pin connector Continued from and continuity of wire 71C. previous page. Test 2: Check for AC voltage at Pin 6 of 15-pin connector.
  • Page 18 PROBLEM PROBABLE CAUSES B. Failed controller. A. Failed blower centrifugal switch. Test: Check for 24VAC at bottom 24VAC terminal of ignition module (wire 7C). Burner will not light; trouble light is on, B. Failed ignition module or gas blower is running valve.
  • Page 19 PROBLEM PROBABLE CAUSES A. Failed/shorted temperature probe. Test: Check for shorted probe circuit. Probe resistance should be approximately 552 Ohms @ 60°F Water boils in simmer (16°C), 655 Ohms @ 100°F mode. (38°C), and 1000 Ohms @ 212°F (100°C). See probe resistance chart on page 1-17 for other temperatures.

  • Page 20: Probe Resistance Chart And Wiring Diagrams

    1.4.7 Probe Resistance Chart and Wiring Diagrams RESISTANCE CHART FOR USE WITH 806-4764 PROBE OHMS 486.0 488.3 490.5 492.8 495.1 497.4 499.7 502.0 504.3 506.6 509.0 511.3 513.6 516.0 518.3 520.7 523.1 525.4 527.8 10.0 530.2 10.6 532.6 11.1 535.0 11.7 537.4 12.2...
  • Page 21 WIRING DIAGRAMS GPC, GPCB, GPCR and GPCRB 1-18...
  • Page 22 GPC, GPCB, GPCR and GPCRB (Noodles) 1-19...
  • Page 23 GPC, GPCB, GPCR and GPCRB (CE) 1-20...

  • Page 24: Chapter 2: Parts List

    PASTA MAGIC GAS COOKERS GPC, GPCB, GPCR AND GPCRB SERVICE AND PARTS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # 803-0018 Cup, Single Pasta Portion (Beige) 810-2229 Hanger, Wire-Form Basket 803-0205 Rack, Support 806-5848SP Kit, Hose (Swirl and Straight w/Fittings) 809-0985 Thumbscrew, ¼-20 x 1⅛...

  • Page 25: Basket Lift Components

    2.2 Basket Lift Components DETAIL A SEE DETAIL A...
  • Page 26 Basket Lift Components cont. ITEM PART # Motor, Basket Lift 807-0107 120 VAC 807-0108 240 VAC 807-0124 Bushing, Plastic 807-0240 Microswitch, BA-2RV22-D6 809-0047 Nut, ¼-20 Hex Head Cap 826-1358 Nut, 6-32 Hex Head (Pkg. of 25) 809-0050 Nut, 8-32 Hex Head 809-0063 Nut, ¾-inch Jam 809-0076...

  • Page 27: Cabinetry

    Cabinetry 2.3.1 GPC/GPCB...
  • Page 28 2.3.1 GPC/GPCB cont. ITEM PART # 108-1434 Door Assembly, 18.66-inch x 19.85-inch (does not include handle) 106-4067 Door Pin Assembly 826-1343 Spring, Door Hinge (Pkg. of 10) 230-4963 Handle, Wireform Door 809-0193 Washer, ¼-inch Nylon Flat 826-1371 Screw, #8 x ½-inch Drill Point Hex Head Zinc Plated (Pkg. of 25) 230-7192 Hinge, Universal Door 230-4685...
  • Page 29 2.3.2 GPCR/GPCRB Batteries...
  • Page 30 2.3.2 GPCR/GPCRB Batteries cont. ITEM PART # Cabinet Assemblies 108-2146 Double GPC Cooker/Cooker Stainless (Use 108-2154 for CR) 108-1831 Double Cooker on left/Rinse on right (Use 108-1832 for CR) 108-1838 Double Rinse on left/Cooker on right (Use 108-1839 for CR) 108-1976 Triple Cooker on left/Rinse in middle/Cooker on right (Use 108-1977 for CR)

  • Page 31: Combustion System Components

    Combustion System Components...
  • Page 32 Combustion System Components cont. ITEM PART # Cookpot Complete Assemblies (does not include burner (see item 20)) 108-1420SP GPC Natural Gas 108-1422 GPC Propane 108-1655 GPC Natural Gas (Noodle’s) 108-1656 GPC Propane (Noodle’s) 108-1419 Support Assembly, Plenum 220-6994 Bracket, Retainer Burner 220-6995 Bracket, Support Plenum 807-0037...

  • Page 33: Control Box And Related Components

    Control Box and Related Components 2-10...
  • Page 34 Control Box and Related Components cont. ITEM PART # Component Assembly Boxes 108-1506 Component Box Assy, 120V Non-BL GPC, GPCR 108-1625 Component Box Assy, 120V BL GPCB, GPCRB 108-1546 Component Box Assy, 230V Non-BL GPC, GPCR 108-1626 Component Box Assy,, 230V BL GPCB, GPCRB 106-3338SP Cable, Ignition 36”...

  • Page 35: Controllers And Control Panel Components

    Controllers and Control Panel Components ITEM PART # 108-1444 Controller, SMS III GPC/GPCB/GPCR/GPCRB 807-1704 Lamp, 24VAC Vertical Trouble 230-7002 Bezel, GPC 230-7297 Bezel, GPC Noodle’s 230-7798 Bezel, Double GPC Cooker/Cooker 230-7400 Bezel, Double Cooker on left/Rinse on right 230-7401 Bezel, Double Rinse on left/Cooker on right 230-7555 Bezel, Triple Cooker on left/Rinse in middle/Cooker on right NOTE: See Page 2-11 for Controller Harness.

  • Page 36: Cookpot, Rinse Tank And Associated Components

    Cookpot, Rinse Tank, and Associated Components 2.7.1 Cookpot and Rinse Tank Components (Other than Cookpot Insulation) ITEM PART # 823-7590 Cookpot, GPC 823-7629 Cookpot, GPC (Noodle’s) 806-5497SP Flue Assembly, GPC, GPCRB, GPCR, AND GPCRB 823-1994SP Tank, GPCR, GPCRB Rinse 823-2022 Strainer Assembly 823-2791 Cover, Probe Block (angled top)
  • Page 37 2.7.2 Cookpot Insulation ITEM PART # 900-4563 Retainer, Cookpot Front Insulation (19.7-inches x 7.5-inches) 816-0152 Insulation, Cookpot Front (19.5-inches x 7.5-inches x .25-inches) 816-0153 Insulation, Cookpot Side (10-inches x 24-inches x. 25-inches) 809-0053 Nut, 10-32 Hex 900-1762 Retainer, Insulation 816-0145 Insulation, Front Bottom (3.0-inches x 14.5-inches x .25-inches) 816-0166 Insulation, Rear Bottom (3.5-inches x 17.0-inches x .25-inches)

  • Page 38: Drain Components

    Drain Components 2-15...
  • Page 39 Drain Components cont. ITEM PART # 823-7996 Handle, Drain Valve GPC 814-0047 Sleeve, Handle Valve Red 810-1825 Valve, 1¼-inch x 1¼-inch SS Drain 813-0070 Elbow, 1¼-inch NPT BM 90° 813-0138 Nipple, 1-inch NPT Close BM 813-0202 Elbow, 1-inch NPT BM 90° 813-0391 Nipple, 1¼-inch x Close NPT BM 813-0394...

  • Page 40: Gas Supply System Components

    Gas Supply System Components 2-17...
  • Page 41 2.9 Gas Components cont. ITEM PART # 810-0691 Tube, Vent Valve, Honeywell Gas (Non-CE) 826-1122 Natural 826-1123 Propane Gas 810-1353 Flexline, ⅜-inch x 9 inch SS 810-1355 Flexline, ⅜-inch x 15 inch SS 811-0800 Tube, 12.50-inch Enrichment (See NOTE 1.) 811-1197 Tube, 18-inch Enrichment (See NOTE 1.) 813-0004...
  • Page 42 2.10 Water Supply System Components 2-19...
  • Page 43 ITEM PART # 806-5565 Valve Assembly, Solenoid 826-1374 Screw, #10 x ½-inch Hex Head (Pkg. of 25) 809-0454 Nut, ½-inch Conduit 810-0907 Elbow, ⅜-inch NPT Compression 810-1208 Valve, Pressure Regulator 813-0022 Nipple, ½-inch NPT x Close BM 813-0302 Elbow, ¼-inch NPT x ⅜-inch Tube Compression 813-0412 Faucet, Double-Jointed Pantry 813-0516...
  • Page 44 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 Price: $8.00 SERVICE HOTLINE 819-6692 PRINTED IN THE UNITED STATES 1-800-551-8633 NOV 2010...

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