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Borg & Overstrom B5 Series Install & Operation Manual

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Install & Operation Manual
Dispense options
Chilled & Ambient
Chilled, Ambient & Sparkling
Chilled, Ambient & Hot
Chilled, Hot & Sparkling
Contents
2
5
8
10
14
18
24
Telephone
Synergy House
+44 (0)1362 695 006
Fakenham Road
Email
Morton On The Hill
sales@borgandoverstrom.com
NR9 5SP
borgandoverstrom.com
Chilled
8 Cold Water Connection & Operation
Exploded Diagrams & Parts List
24 Electrical Circuit Diagrams
28 Flow Diagrams
Ambient
GB

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Summary of Contents for Borg & Overstrom B5 Series

  • Page 1: Table Of Contents

    Install & Operation Manual Dispense options Chilled & Ambient Chilled, Ambient & Sparkling Chilled, Ambient & Hot Chilled, Hot & Sparkling Chilled Ambient Contents Model Overview 2 Introduction 3 Controls 4 Storage Cabinet Installation 5 Major Components 5 Water & CO2 Connection 6 CO2 Bottle Installation 7 Level Sensor Assembly Operation...

  • Page 2: Model Overview

    Model Overview Introduction A range of compact water dispensers, available in four different operational types: • Chilled & Ambient • Chilled, Ambient & Sparkling • Chilled, Ambient & Hot • Chilled, Hot & Sparkling All Models Ambient All models are self-contained machines Water bypasses the cold tank for the with robust steel framed cabinets and ambient dispense option.

  • Page 3: Controls

    Controls Cold Thermostat Factory set to: NB: Turn clockwise to decrease water temperature Chilled Yellow LED (bottom RH): Colours to show the On/Off Switch: at upper rear of machine, sparkling operation is switched on. switches cooling operation on/off. Cold Thermostat: at rear of machine. On/Off Switch: The hot water heating mode is controlled by a switch on the back of the unit, next to the cooling mode switch.

  • Page 4: Storage Cabinet

    Storage Cabinet All models are fitted with a lower storage area. The door panel is hinged and fastened with magnetic catches. There is a removable cover protecting the machine parts. Every DC15 is supplied with a level sensor kit, comprising: •...

  • Page 5: Installation

    Installation Major Components Water Tap Set Left Table Plate Drip Tray Handle Right Table Plate Control Panel Cold Tank Leak Detector Reset Level Sensor Water & CO2 Connection Hot PowerSwitch Drain Port Carbonation Switch Chilled PowerSwitch IEC Power Socket Inlet Water (1/4”) CO2 Connector (1/4”) Borg &...

  • Page 6: Co2 Bottle Installation

    CO2 Bottle Installation (Sparkling Versions Only) IMPORTANT! ALWAYS ENSURE SECURITY CLIPS ARE USED ON ALL WATER AND CO2 CONNECTIONS. Attach the regulator to the disposable Connect the assembled CO2 bottle and CO2 bottle, ensuring the regulator is regulator to the machine using 1/4 inch closed.

  • Page 7: Level Sensor Assembly

    Level Sensor Assembly Check all parts are present. Locate and connect the drainage tubing into the top of the level sensor connector. The LED lighting at the base of the Empty the waste container to cancel. faucet will flash slowly for 1 minute. This is also repeated every time a dispense button is pressed.

  • Page 8: Operation

    Operation Water Connection & Operation Connect and turn on the water Plug in the power supply, Activate the carbonation & hot supply. cold, hot & sparkling tanks will power switch (if present). automatically fill. cold heating chilling Activate cold power switch. Flush through 10 litres of water When the cold water switch is before use.

  • Page 9: Functions & Controls

    Functions & Controls Hot Water Lock Button cold heating chilling Sparkling Water Button (selected models) Hot Water Button Chilled Water Button Ambient Water Button General Safety • Leave a space no less than 15cm between the wall and dispenser. • Keep the machine away from sunlight, heat and moisture.

  • Page 10: Maintenance

    Maintenance Isolation & Removal Please make sure the machine is completely Turn off the water supply. disconnected from electricity before carrying out any maintenance work. Cold water drain To drain the Direct Chill tank, remove the cap on the back of the machine. We recommend it is refitted immediately upon draining being completed.

  • Page 11: Sanitisation Guide

    Sanitisation Guide NOTE: Before beginning the sanitation process please ensure that water is turned off at the mains and refer to the MSDS document for further information. Use bioguard hand gel and ensure gloves are worn. cold heating chilling Remove the existing filter. Briefly press cold/ambient Add 25 ml of Bioguard Connect to machine.

  • Page 12: Leak Detection

    Leak Detection NOTE: This machine is equipped with a leakage detection device. When leaking is detected, the dispense operation will be cut off automatically. This is indicated by a blue LED flashing at the base of the tap. To reset: Unplug the machine and remove Locate the detection probe which Locate the source of leakage...

  • Page 13: Emptying The Carbonation Tank

    Emptying the Carbonation Tank cold heating sparkling Switch off the Carbonation System switch on the back of the Press and hold the Sparkling water dispense button until all unit. water is expelled. The tank is empty of sparking water when only CO2 is Ensure to release the Sparkling water button and take care being released.

  • Page 14: Advanced Troubleshooting

    Advanced Troubleshooting Fault Diagnosis: No Water Dispenses Problem/Report Possible Cause Suggested Action From Ambient Valve Water Supply turned off. Check all taps/valves/ filters on incoming supply are fitted and are turned on. No Electricity/Power Supply. Check power cord is connected and live and machine is switched on.
  • Page 15 Problem/Report Possible Cause Suggested Action From All Valves Button not being pressed enough. Press button firmly. PCB control not working. Check & replace as necessary. From Sparkling Valve Firstly as for ambient and cold Carry out the checks and actions as valve.
  • Page 16 Fault Diagnosis: Water Dispenses but not Correct Temperature Problem/Report Possible Cause Suggested Action Ambient Water too Warm Low usage and/or fed from water Advise user replacing external supply pipe in warm ducting. causes and solutions. Cold Water not Cold Cooling switched off. Check switch positions.
  • Page 17 Fault Diagnosis: Miscellaneous Problem/Report Possible Cause Suggested Action No LED Control Lights No electricity to Machine. Check power supply and reconnect as necessary. (Also check out other symptoms as described separately). Check Fuse in IEC Socket. Replace if necessary. Control PCB not working (Machine Check &...
  • Page 18 Expolded Diagrams & Parts List Chilled & Ambient Exploded Diagram S30 S39 S30 S11 S24 S25 Borg & Overström Install & Operation Manual...
  • Page 19 Chilled, Ambient & Sparkling Exploded Diagram S14 S15 S24 S25 Borg & Overström Install & Operation Manual...
  • Page 20 Chilled, Ambient & Hot Exploded Diagram S14 S15 S30 S11 S24 S25 Borg & Overström Install & Operation Manual...
  • Page 21 Chilled, Hot & Sparkling Exploded Diagram S30 S11 S14 S15 S24 S25 Borg & Overström Install & Operation Manual...
  • Page 22 Parts List Diagram Description Quantity Borg & Overstrom Engineer Ref: Service Part No Chilled & Chilled, Chilled, Chilled, Hot Parts Ambient Ambient & Ambient & & Sparkling Sparkling Door Panel (Shell only) 120515 Door Panel Infill 120521 Side Panel - Left 121515 Side Panel - Right 121516...
  • Page 23 Parts List Continued Diagram Description Quantity Borg & Overstrom Engineer Ref: Service Part No Chilled & Chilled, Chilled, Chilled, Hot Parts Ambient Ambient & Ambient & & Sparkling Sparkling Hot Water Pump Assem- 174370 92C Temperature Sensor 173265 105C Safety Temperature 173255 Cut-out Sensor DCA/H Faucet Assembly...

  • Page 24: Technical Information

    Technical Information Chilled & Ambient Electrical Circuit Diagram BLACK COMPRESSOR PURPLE BROWN TRANSFORMER BLUE WHITE SWITCH YELLOW ORANGE SOLENOID FUSE PUMP BRIDGE DIODE TEMPERATURE SWITCH HOT WATER TANK COLD LEAK 230 AC TANK DETECTOR INLET LEVEL LIVE NEUTRAL SENSOR MAIN CONTROL PCB Borg &...
  • Page 25 Chilled, Ambient & Sparkling Electrical Circuit Diagram BLACK COMPRESSOR PURPLE BROWN TRANSFORMER BLUE WHITE SWITCH YELLOW ORANGE SOLENOID FUSE PUMP BRIDGE DIODE TEMPERATURE SWITCH HOT WATER TANK 230 AC SODA INLET LEAK COLD DETECTOR TANK NEUTRAL LIVE LEVEL SENSOR MAIN CONTROL PCB Borg &...
  • Page 26 Chilled, Ambient & Hot Electrical Circuit Diagram BLACK COMPRESSOR PURPLE BROWN TRANSFORMER BLUE WHITE SWITCH YELLOW ORANGE SOLENOID FUSE PUMP BRIDGE DIODE TEMPERATURE SWITCH HOT WATER TANK 230 AC INLET LEAK COLD DETECTOR TANK LIVE NEUTRAL LEVEL SENSOR MAIN CONTROL PCB Borg &...
  • Page 27 Chilled, Hot & Sparkling Electrical Circuit Diagram BLACK COMPRESSOR PURPLE BROWN TRANSFORMER BLUE WHITE SWITCH YELLOW ORANGE SOLENOID FUSE PUMP BRIDGE DIODE TEMPERATURE SWITCH HOT WATER TANK 230 AC SODA INLET LEAK COLD DETECTOR TANK LIVE NEUTRAL LEVEL TANK SENSOR MAIN CONTROL PCB Borg &...
  • Page 28 Chilled & Ambient Water Pathway Diagram AMBIENT CHILLED EXTERNAL WATER IN WATER FILTER LEAK DETECTOR GRIT FILTER WATER OUT NON RETURN VALVE AMBIENT SOLENOID CHILLD SOLENOID ICE BANK FILL SOLENOID WATER INLET DIRECT CHILL TANK &COMPRESSOR Borg & Overström Install & Operation Manual...
  • Page 29 Chilled, Ambient & Sparkling Water Pathway Diagram AMBIENT CHILLED SPARKLING EXTERNAL WATER IN WATER FILTER LEAK DETECTOR GRIT FILTER WATER OUT NON RETURN VALVE AMBIENT SOLENOID CO2 IN NON RETURN VALVE SPARKLING NON RETURN VALVE SOLENOID CARBONATION TANK CARBONATION PUMP WATER INLET CO2 FILL SOLENOID...
  • Page 30 Chilled, Ambient & Hot Electrical Circuit Diagram AMBIENT CHILLED EXTERNAL WATER IN WATER FILTER LEAK DETECTOR GRIT FILTER WATER OUT NON RETURN VALVE AMBIENT SOLENOID SOLENOID CHILLED SOLENOID DISPENSE ICE BANK FILL SOLENOID DIRECT CHILL TANK & COMPRESSOR Borg & Overström Install &...
  • Page 31 Chilled, Hot & Sparkling Water Pathway Diagram AMBIENT CHILLED SPARKLING EXTERNAL WATER IN WATER FILTER LEAK DETECTOR WATER OUT GRIT FILTER NON RETURN VALVE SOLENOID CO2 IN DISPENSE NON RETURN VALVE NON RETURN VALVE SPARKLING SOLENOID CARBONATION TANK CARBONATION PUMP CO2 FILL SOLENOID CHILLED...

  • Page 32: Specification

    Specification COOLING SYSTEM All Models High efficiency compression system with capillary control. Premium quality long life hermetic compressor. Compact internal condenser – fan assisted for greater efficiency. Environmentally friendly R134A refrigerant. 3.5 litre insulated stainless steel chiller tank with level control containing stainless steel cold water direct chill coil.

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