Meiko TopClean 60 Operating Instructions Manual
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Meiko TopClean 60 Operating Instructions Manual

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Professional Cleaning and Disinfection Technology
Operating instructions
TopClean 60
Type M2
Multiwasher
Translation of the "Original operating instructions"
EN
CAUTION – Read operating instructions before using the
Multiwasher!
9018125 / Valid from:2018-12-01 Update:
www.meiko.de

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  • Page 1 Professional Cleaning and Disinfection Technology Operating instructions TopClean 60 Type M2 Multiwasher Translation of the "Original operating instructions" CAUTION – Read operating instructions before using the Multiwasher! 9018125 / Valid from:2018-12-01 Update: www.meiko.de...

  • Page 2: Table Of Contents

    Operating instructions, Multiwasher TopClean 60 Contents NOTES ON THE OPERATING INSTRUCTIONS ............4 Product identification Delivery contents Related documents Name and address of manufacturer LIABILITY AND WARRANTY..................7 SAFETY ........................8 Symbol explanation 3.1.1 Notes in the instructions 3.1.2 Safety symbols in the instructions...
  • Page 3 Operating instructions, Multiwasher TopClean 60 8.2.1 Prepare Multiwasher Start up the machine Washing 8.4.1 Placing washware to be cleaned 8.4.2 Select wash programme 8.4.3 Start wash cycle Shutting down the Multiwasher Fill consumables 8.6.1 Refill of internal storage container 8.6.1...

  • Page 4: Notes On The Operating Instructions

    Operating instructions, Multiwasher TopClean 60 Notes on the operating instructions Notes on the operating instructions The operating instructions are an integral part of the machine and must be passed on to all subsequent owners or users. Please read these operating instructions through carefully before use. Please also take note of any additional operating instructions for accessories and integrated third party components.

  • Page 5: Product Identification

    Operating instructions, Multiwasher TopClean 60 Notes on the operating instructions Product identification These operating instructions apply to the following machine type: Multiwasher TopClean 60, Type M2. Delivery contents The delivery contents include: • 1x Multiwasher TopClean 60 • Connecting hoses for fresh water and waste water •...

  • Page 6: Name And Address Of Manufacturer

    (Enter company’s stamp or address) All rights, including photo-mechanical reproduction and storage on electronic media, are reserved to MEIKO Maschinenbau GmbH & Co. KG. Any commercial use or dis- tribution of the texts, illustrated models, drawings and photographs within this prod- uct is not permitted.

  • Page 7: Liability And Warranty

    Liability and warranty Liability and warranty All of MEIKO’s obligations arise from the relevant purchase contract, which also con- tains the entire and only valid guarantee provisions. These contractual guarantee provisions shall be neither extended nor restricted as a result of any explanations given in the instructions.

  • Page 8: Safety

    Operating instructions, Multiwasher TopClean 60 Safety Safety Symbol explanation 3.1.1 Notes in the instructions In these operating instructions, important notes for safety are specially marked with symbols. Please always observe these notes to avoid accidents and damages to the system.

  • Page 9: Safety Symbols In The Instructions

    Operating instructions, Multiwasher TopClean 60 Safety 3.1.2 Safety symbols in the instructions The following note and danger symbols are used both in the document and on the machine. Observe these symbols and signs on the machine to avoid personal injury...

  • Page 10: Requirements For The Personnel

    TopClean 60 Safety Requirements for the personnel Commissioning, instructions, repairs, maintenance, assembly and installation of or on MEIKO machines must only be carried out/authorised by MEIKO-authorised ser- vice partners. During operation it must be ensured that: • Only adequately trained and instructed personnel are allowed to work on the machine.

  • Page 11: Residual Risks

    Operating instructions, Multiwasher TopClean 60 Safety Residual risks Phase Activity Nature of the hazard Avoidance measure • Load-bearing capacity of the forklift truck must be adequate for the weight of the machine Loading and unloading Crushing/impact with forklift truck •...
  • Page 12 Operating instructions, Multiwasher TopClean 60 Safety Phase Activity Nature of the hazard Avoidance measure Slipping • Use non-slip floor coverings • If necessary, allow washware to cool down Loading and unloading • If necessary, allow machine compo- the machine nents to cool down before touching Scalding •...

  • Page 13: Intended Use

    TopClean 60 Safety Intended use The Multiwasher TopClean 60 is a cleaning and may only be used as intended and in accordance with these operating instructions. The TopClean 60 Multiwasher is used to clean e.g: Surgical shoes, flower vases, trays. Other special cleaning goods may be described in the order confirmation.

  • Page 14: Fundamental Safety And Accident Prevention Regulations

    Operating instructions, Multiwasher TopClean 60 Safety Fundamental safety and accident prevention regulations Note The following safety instructions aim to protect operating personnel as well as third parties and the Multiwasher itself. Please take note of the information in these instructions and the signs on the Multi- washer.
  • Page 15 DIN 10510, 10511 and 10512. If equipment for optimising energy consumption is nevertheless in- stalled, MEIKO does not accept any responsibility for a possible reduction in the quality of the wash and hygiene.

  • Page 16: What To Do In The Event Of An Emergency

    Operating instructions, Multiwasher TopClean 60 Safety Information on cleaning the surrounding area When cleaning the surrounding area, the machine can be damaged by aggressive external influences (fumes, cleaning substances (detergents)) or the ingress of wa- ter. • Do not use aggressive detergents (e.g. aggressive tile cleaner).

  • Page 17: Product Description

    Product description Product description Functional description The TopClean 60 is a cleaning with a square rack. The Multiwasher has one wash and one final rinse cycle. A temperature regulator maintains the set wash temperature of 74°C. A rotary pump circulates the water from the wash tank into the wash nozzles. The water jets hit the wash ware from different directions.

  • Page 18: Gio-Module

    The use of inappropriate detergent and rinse aid can corrode the dosing units and other machine components. • If necessary: Consult with MEIKO and the detergent supplier. Note Information on cleaning chemicals, see chapter “Choosing the right cleaning agent and rinse aid” on page 30.

  • Page 19: Disinfection Control

    This maintenance guideline (see page 49) is therefore simply a non-binding rec- ommendation. Disinfection control MEIKO offers two types of machine with thermal disinfection for institutions with ad- ditional hygiene requirements. Both versions have greater heating performance in the wash tank than standard machines.
  • Page 20 Operating instructions, Multiwasher TopClean 60 Product description • The rinsing process runs until the end of the programme cycle time, but at least until the temperature value is reached. After this comes a pause for draining and the final rinse.

  • Page 21: Technical Data

    Operating instructions, Multiwasher TopClean 60 Technical data Technical data MEIKO has created a dimensional drawing that shows machine dimensions as well as connection and consumption values. Further data should be taken from the MEIKO dimensional drawing. Net weights Versions Weight approx.

  • Page 22: Requirements For The Waste Water Connection

    Operating instructions, Multiwasher TopClean 60 Assembly Installation of the Multiwasher in an area where the ambient temperature is below 0° C can result in damage to the internal water circuit components (e.g. pump, solenoid valve, boiler, etc.). • Ensure that the storage and installation locations are always frost free.

  • Page 23: Requirements To The Electrical Connection

    Danger of death by electric shock: contact with live electrical parts can lead to seri- ous injury or death. Who may connect it? The Multiwasher must be connected by a (MEIKO authorised) electrician in accord- ance with the locally applicable norms and regulations. Local earth wire system The electrical safety of this machine is only ensured if it is connected to a properly installed protective conductor system.
  • Page 24 (final circuit). Take note of the connection variant. The requirements for limiting voltage changes, fluctuations and flicker in accordance with DIN EN 61000-3-11 for the Multiwasher TopClean 60 M2 are fulfilled if the net- work has a current-carrying capacity of ≥ 100 A.

  • Page 25: Transport

    Operating instructions, Multiwasher TopClean 60 Assembly Transport Warning Danger of injury from the machine falling over The machine can fall over if transported incorrectly. People can be injured as a re- sult. • Transport work must be performed only by qualified persons.

  • Page 26: Perform Assembly

    Operating instructions, Multiwasher TopClean 60 Assembly Perform assembly Warning Danger of injury due to machine tipping If machine is freestanding and not secured, it could fall over and cause crushing. • If machine if freestanding, it must be secured long term to prevent tipping.

  • Page 27: Commissioning

    Operating instructions, Multiwasher TopClean 60 Commissioning Commissioning Warning Danger of injury due to entry into a danger zone Unauthorised persons might be in or enter the danger zone during transport, as- sembly, commissioning, maintenance and repair work. This can lead to injuries.

  • Page 28: Operation/Use

    Operating instructions, Multiwasher TopClean 60 Operation/use Operation/use Operating panel The Multiwasher is equipped with a membrane key pad. A display reports the current temperatures of the wash and rinse water and displays information messages and error codes, if applicable. Control lights with the keys show readiness to operate, the active wash programme, the current wash cycle.

  • Page 29: Choosing The Right Disinfectant, Cleaning Agent And Rinse Aid

    Operating instructions, Multiwasher TopClean 60 Operation/use Choosing the right disinfectant, cleaning agent and rinse aid MEIKO recommends brand cleaning products from leading manufacturers. Cleaning and hygiene products from make an excellent choice. Chemical product settings The required detergent and rinse aid are dispensed from storage containers into the tank or boiler by electronically controlled dosing equipment.

  • Page 30: Prepare Multiwasher

    Operating instructions, Multiwasher TopClean 60 Operation/use 8.2.1 Prepare Multiwasher Warning Danger of injury from contact with chemicals Detergent and rinse aid result in damage to health if in contact with skin or eyes or if swallowed. • Use eye protection.

  • Page 31: Start Up The Machine

    Operating instructions, Multiwasher TopClean 60 Operation/use Start up the machine The Multiwasher is closed and does not have a rack inside. 1. Press on/off key. The Multiwasher is filling and heating up. During this time, the control light flashes over the selected wash programme key. The time required for the machine to be ready to operate depends on the temperature of the water supply and the installed boiler or tank heating capacity.

  • Page 32: Select Wash Programme

    Operating instructions, Multiwasher TopClean 60 Operation/use 8.4.2 Select wash programme 1. Press the desired wash programme key. The wash chamber door is locked during the program sequence. The control light of the selected wash programme key is lit. Cleaning pro-...
  • Page 33 Operating instructions, Multiwasher TopClean 60 Operation/use 90 (WW) 120 (WW) 150 (WW) 180 (WW) 210 (WW) 240 (WW) 270 (WW) 300 (WW) 330 (WW) 360 (WW) 390 (WW) WW = Water change program Note The concentration of the rinse aid in the water remains constant: if the rinse time is changed, the dosage amount of the rinse aid changes correspondingly.

  • Page 34: Start Wash Cycle

    Operating instructions, Multiwasher TopClean 60 Operation/use 8.4.3 Start wash cycle 1. Clear the washware 2. Put the washware into the rack. 3. Open door. 4. Insert the rack into the Multiwasher. 5. Ensure that the correct programme has been selected, see chapter “Select wash programme”...

  • Page 35: Shutting Down The Multiwasher

    Operating instructions, Multiwasher TopClean 60 Operation/use Beware Danger of burns and scalding due to hot rinse water, washware and machine parts Contact with hot rinse water, washware and machine parts can result in burns/scalding of the skin. • Wear protective gloves if necessary.

  • Page 36: Fill Consumables

    1. Open front panel by lifting slightly on the handle (1). Dosing recommendation 2. Pour the appropriate chemical for dosing into a measuring cup. Maximum filling quantity TopClean 60 M2 Detergent 1000 ml Rinse aid 150 ml 3.

  • Page 37: 8.6.1 Replacing The External Storage Container

    Operating instructions, Multiwasher TopClean 60 Operation/use 8.6.1 Replacing the external storage container Rinse aid low Detergent low Note The storage containers for detergent and rinse aid are located in close proximity to the Multiwasher. Note When using a suction lance which detects whether a storage container is empty, a shortage of detergent/disinfectant or rinse aid will be indicated on the display.

  • Page 38: Water Change Programme (Option)

    Operating instructions, Multiwasher TopClean 60 Operation/use Water change programme (option) A water change programme can be assigned to the wash programme keys. In the standard setting, the water change programme is stored at the wash programme key III (if present).

  • Page 39: Malfunctions

    Operating instructions, Multiwasher TopClean 60 Operation/use Malfunctions Despite careful construction, minor malfunctions may occur, which are usually easy to fix. Possible errors and troubleshooting measures for the operator are described in the following. If the described operational problems occur repeatedly, the cause must be identified.

  • Page 40: Messages

    Operating instructions, Multiwasher TopClean 60 Operation/use 8.8.1 Messages When a malfunction occurs, an information or error message (INFO/ERR) is dis- played. • Information messages (INFO) can be acknowledged with the wash key. If the cause has been remedied (see table), operation can be continued.
  • Page 41 Operating instructions, Multiwasher TopClean 60 Operation/use Description Possible cause Measures / remedial action • EEPROM – Not present/defective • Continued work not possible EEPROM error – Installed incorrectly • Call a service technician! – Incorrect data/empty • Continued work not possible Leakage in floor tray •...
  • Page 42 Operating instructions, Multiwasher TopClean 60 Operation/use Description Possible cause Measures / remedial action Tank level analysis disrupted • Inlet filter soiled • Check supply hose • Rinse nozzles dirty • Clean inlet filter • Air trap dirty • Clean rinse nozzles •...

  • Page 43: Change Authorisation Level

    Operating instructions, Multiwasher TopClean 60 Operation/use Change authorisation level Key/symbol Meaning On/Off button Start programming Wash key Confirm entry and jump to next position in the code Wash programme key 1 Increase value by one Wash programme key 2 Decrease value by one 1.

  • Page 44: Service Level

    Operating instructions, Multiwasher TopClean 60 Operation/use 8.10 Service level Code display Meaning View parameters, see page 46. Ventilating the pipes, see page 47. Ventilating the pipes, see page 47. 8.10.1 View parameters 1. Switch to security authorisation level 1 Service level (10000), see chapter “Change authorisation level”...
  • Page 45 Operating instructions, Multiwasher TopClean 60 Operation/use Par. Configuration Use as value Unit Factory Note options range setting Rinse program Indication 0.1... ml/Liter Value can be read from the deter- Dosing quantity 20.0 water gent container label (dependant on water quality)
  • Page 46 0 ... 8 sec. See pre-rinse process step Rinse time Parameters 4 ... 30 sec. 5: FV 40.2/TopClean 60 6: FV 60.2 Energizing duration for the pres- sure increasing pump (running time limited by P306!!) Indicator lamp Parameters 0 .. 8...
  • Page 47 Operating instructions, Multiwasher TopClean 60 Operation/use Par. Configuration Use as value Unit Factory Note options range setting Activation mode Parameters 0 .. 4 Definition: Energizing rinse aid rinse agent pump. pump: 0 – rinse pump = 0; no signal 1 – rinse aid pump; energizing ac- cording to calculated running time 2 –...

  • Page 48: Ventilating The Pipes

    Operating instructions, Multiwasher TopClean 60 Operation/use 8.10.3 Ventilating the pipes The detergent/disinfectant or rinse aid pipes must be bled if air is sucked in from the dosing equipment. This occurs if a storage tank is completely emptied during opera- tion, or if one of the suction lances is not carried to the base of the container.

  • Page 49: Dosing System Level

    Operating instructions, Multiwasher TopClean 60 Operation/use 8.11 Dosing system level 1. Switch to security authorisation level 4 dosing system level (40000 or 40044), see chapter “Change authorisation level” on page 45. The parameters relevant for the dosing system are displayed and can be changed.

  • Page 50: Maintenance And Cleaning

    Operating instructions, Multiwasher TopClean 60 Maintenance and cleaning Maintenance and cleaning Warning Danger to life from electric shock Contact with live electrical parts can lead to serious injury or death. • Work at or repairs to the electrical system must be conducted by a qualified electrician who complies with the electrotechnical rules.

  • Page 51: Maintenance

    Operating instructions, Multiwasher TopClean 60 Maintenance and cleaning Beware Danger of crushing Body parts can be crushed when the door is closed. • Close the door using the blue handle. Caution Environmental damage due to improper disposal of liquids Environmentally hazardous liquids (e.g. grease and oils, hydraulic oils, coolants, cleaning agents containing solvents etc.) may be used during work on and with the...

  • Page 52: Maintenance Table

    Operating instructions, Multiwasher TopClean 60 Maintenance and cleaning Maintenance table Note Maintenance work must only be carried out by MEIKO authorised staff! Mainte- Maintenance work nance re- Visual inspection quirement Electrical installation Re-tighten all screw connections (e.g. heating contactors, control fuse), check...
  • Page 53 Operating instructions, Multiwasher TopClean 60 Maintenance and cleaning Mainte- Maintenance work nance re- Visual inspection quirement Disinfectant and cleaning agent dosing Replace peristaltic tube and seals on the nozzles Annually Check that disinfectant and cleaning agent dosing system is working and not...

  • Page 54: Daily Cleaning

    Operating instructions, Multiwasher TopClean 60 Maintenance and cleaning Daily cleaning Caution Material damage due to water ingress Electrical cables and electronic components can be damaged if they come into contact with water. • The Multiwasher, switch cabinets and other electrical components must never be sprayed with a hose or high pressure cleaner.

  • Page 55: Cleaning The Stainless Steel Surfaces

    Operating instructions, Multiwasher TopClean 60 Maintenance and cleaning Cleaning the stainless steel surfaces Caution Material damage due to incorrect cleaning Cleaning of parts made of stainless steel with unsuitable cleaning agents, care products and cleaning utensils leads to damage, deposits or discolourations on the machine.

  • Page 56: Scaling

    Operating instructions, Multiwasher TopClean 60 Maintenance and cleaning De-scaling Warning Danger of injury from contact with acids Descaling agents can cause damage to health if they come into contact with skin or eyes or are swallowed. • Use eye protection.

  • Page 57: Dismantling And Disposal

    Operating instructions, Multiwasher TopClean 60 Dismantling and disposal Dismantling and disposal 10.1 Disposal of packaging materials All the packaging materials are recyclable. The following materials are used: – Square timber frame – Plastic sheeting (PE film) – Cardboard packaging (for protecting edges) –...

  • Page 58: Abbreviations

    Operating instructions, Multiwasher TopClean 60 Abbreviations Abbreviations Abbrevia- Meaning tion GiO module, integrated reverse-osmosis system The pH value denotes the acidity of liquids LpA denotes the emission sound pressure levels at the workplace Decibel, unit of sound pressure level. Abkürz ungen Index A0 control .............
  • Page 59 Operating instructions, Multiwasher TopClean 60 Index Messages ............40 Residual risks ............11 Noise emission ............ 21 Safety ..............8 Notes in the instructions ........8 Safety symbols in the instructions ......9 Notes on the operating instructions ....... 4 Select wash programme ....... 32, 34 Service codes .............

  • Page 60: Notes

    Operating instructions, Multiwasher TopClean 60 Notes Notes …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… ……………………………………………………………………………...
  • Page 61 Operating instructions, Multiwasher TopClean 60 Notes 61 / 62 9018125 Design and construction subject to change without prior notice!
  • Page 62 Professional Cleaning and Disinfection Technology 9018125 / Valid from:2018-12-01 Update: www.meiko.de...

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