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® ® 2G / AKD / S700 Accessories Guide North American Edition Edition: November 2019, North America, Revision J Part Number: 903-200007-00 Original Document For safe and proper use, follow these instructions. Keep for future use.
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Printed in the United States of America This document is the intellectual property of Kollmorgen™. All rights reserved. No part of this work may be reproduced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or dis- tributed by electronic means without the written permission of Kollmorgen™.
The maximum cable lengths that are given must not be exceeded, otherwise the drive and motors may not function properly. Kollmorgen™ is not liable for faults or damage to the connected equipment caused by cables that have been configured by customers.
AKD2G/AKD/S700 Accessories Manual | Table of Contents 3 Digital Drive Systems The systems shown are possible scenarios for setting up a digital drive system with relevant components. 3.1 Drive System with AKD-x00306 to 02406 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
AKD2G/AKD/S700 Accessories Manual | 3 Digital Drive Systems 3.2 Drive System with AKD-x00307 to 02407 8 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
3.4 Decentralized Drive System with AKD-C and AKD-N All components inside the borders are supplied by Kollmorgen with the exception of cables signed with "x". These cables are not supplied by Kollmorgen, you should use cables or wires according to EN 60204.
AKD2G/AKD/S700 Accessories Manual | 3 Digital Drive Systems 3.5 Drive System with AKD2G-Sxx-6VxxD Example with single and dual cable motor connection on a dual axes drive. The number of available axes depend on the drive variant. Kollmorgen™ | kdn.kollmorgen.com | November 2019...
AKD2G/AKD/S700 Accessories Manual | 3 Digital Drive Systems 3.6 Drive System with AKD2G-Sxx-7VxxD Example with single and dual cable motor connection on a dual axes drive. The number of available axes depend on the drive variant. 12 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Value Lifting capacity 120 kg Nominal span 292 mm Lug width 44.7 mm Lug height 51 mm Weight 0.83 kg Number of cycles per year 20,000 Average load 60 % Order code FA00092 16 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
The AKD-N drive is mounted to the machine with special mounting clamps. The delivery package contains 4 clamps. In case of lost or damaged clamps, you can order a set of four clamps. Order Codes Description Order codes AKD-N Mounting Clamps Set, 4 clamps AKD-N-M/C-Set Kollmorgen™ | kdn.kollmorgen.com | November 2019...
5.2 Linear Motor Adapter Linear motor adapters are used to combine feedback, Hall, and thermal sensors. They have connectors for standard Kollmorgen™ DDL connections. The linear feedback device is customer supplied, and two different adapter models are avail- able for common linear feedback types. This item is not used with S700 drives.
Shield plates can be attached to drives to assist in grounding and routing cabling. 6.3 AKD Shield Plates 6.3.1 AKD-z-zzz06 Shield Plate This shield plate is not included with AKD-z-zzz06, but can be ordered separately (Item 153-230000-01). 20 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
6.3.2 AKD-z-00307, AKD-z-00607, AKD-z-01207 Shield Plate This shield plate (Item number 153-254001-00) is included for use with AKD-z-00307, AKD-z-00607, and AKD-z-01207 drives. 6.3.3 AKD-z-02407 Shield Plate This shield plate (Item 153-255000-02) is included for use with the AKD-z-02407 drive. Kollmorgen™ | kdn.kollmorgen.com | November 2019...
The sealing plugs in the delivery package are screwed to unused AKD-N connectors to ensure the IP class for the machine environment. In case of lost plugs, you can order a set with 3 different plug sizes. Order Code Description Order Codes AKD-N Sealing Plug Set, 4xM12, 2xM23, 2xM17 AKD-N-S/P-Set 22 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
The shroud supplied with S748 to S772 drives features slots for the connection of additional shield clamps. The clamps are included with the drive. Recommend shield clamps: Manufacturer Item Tension range OBO (Bettermann) BBS-Schelle Typ 2056 16-22 mm OBO (Bettermann) BBS-Schelle Typ 2056 28-34 mm Kollmorgen™ | kdn.kollmorgen.com | November 2019...
3. Mount the busbar with the shield clamps fitted on the assembly plate. Use either metal spacer bushes or screws with nuts and accessories to maintain a spacing of 50 mm. Earth the busbar using a single conductor with a cross-section of at least 2.5 mm². 24 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
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4. Strip the external cable sheath to a length of approximately 30 mm, taking care not to damage the braided shield. Push the shield clamp up and route the cable to it via the busbar. Make sure good contact exists between the shield clamp and the braided shield. Kollmorgen™ | kdn.kollmorgen.com | November 2019...
7.3 Connectors for AKD-N We do not offer mating connectors for motor power, feedback, hybrid or string cables. If these connectors are damaged, a new Kollmorgen™ cable must be ordered. Digital I/O connection Kollmorgen™ recommends partly configured Phoenix SAC cables.
The AKD2G servo drive is optimized for single hybrid cable technology using HIPERFACE DSL or SFD3 feedback options. For using a conventional feedback, Kollmorgen™ offers the SFA. The SFA converts conventional feedbacks into 2 wire feedback allowing a customer to connect the two wires into the X1, X2 or X5 connectors (shielded).
This manual is only valid in conjunction with the instruction manuals for the drive and motor you are using in your application. A connection diagram appears in the drive instruction manual. 30 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
(0.24 mH, DE-201476 Can be used for S748/772 in case of asym- 50-2 50A) metric mains Mains choke 3L0,2- (0.20 mH, 75 DE-201477 Can be used for S748/772 in case of asym- 75-2 metric mains Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Drive Mains filter AKD-x00306 to 02406 (120 to 240V) 1NF, 3NF AKD-x00307 to 02407 (240 to 480V) Not required AKD2G-xxx-6Vxx (120 to 240V) 1NF, 3NF AKD2G-xxx-7Vxx (240 to 480V) Not required S700 Not required Kollmorgen™ | kdn.kollmorgen.com | November 2019...
For single-phase up to 240 VAC operation only. Technical Data Nominal Weight Type Current Faston [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [A]* 30,5 FN2090-6-06 6.3 x 0.8 45.5 FN2090-12-06 6.3 x 0.8 * at 50°C environment temperature Kollmorgen™ | kdn.kollmorgen.com | November 2019...
For three-phase operation up to 480 VAC only. Technical Data Nom. Weight Type Current Terminals [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Bolt [A]* FN3288-10 0.5-6mm², 1.0-1.2Nm 2.2Nm FN3288-16 * at 50°C environment temperature Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Wires up to 4mm² Bolt M 6 Torque 0.6 to 0.8 Nm Torque 3.5 to 4 Nm 1NF-25 230V 230V Wires up to 10mm² Torque 1.5 to1.8 Nm * at 50°C environment temperature 38 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
AKD2G/AKD/S700 Accessories Manual | 10 Capacitor Modules 10 Capacitor Modules KCM (Kollmorgen™ Capacitor Modules) absorb energy generated by the motor when it is operating in gen- erator mode. Normally, this energy is dissipated as waste through brake resistors. KCM feeds the energy stored back into the DC Bus link as and when it is required.
Capacity supply supply [kW] Class voltage [kg] [Ws] voltage voltage [V=] [V=] [V=] KCM-S200 1600 max 850 VDC max 950 VDC IP20 calculated (30s in 6min) KCM-P200 2000 470 VDC KCM-E200 2000 KCM-E400 4000 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Permissible assembly type: Vertical, ground connections at the bottom. Other assembly positions are not permitted. Observe the required free space to next device. Ensure there is unobstructed convection for cooling purposes. Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Unobstructed cooling air Unobstructed ulersion of warmed air Rated data with maximum ambient temperature 40°C, in case of ambient temperature higher than 40°C, power must be reduced by 4% per 10K temperature rise. 44 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
AKD2G/AKD/S700 Accessories Manual | 11 Brake/Regeneration Resistors 11.4 External Regen Resistor BAFP(U) Protection class: IP40 Surface temperature can exceed 250°C. Make sure that the necessary space is kept clear. Do not mount on combustible surfaces. Kollmorgen™ | kdn.kollmorgen.com | November 2019...
AKD2G/AKD/S700 Accessories Manual | 11 Brake/Regeneration Resistors 11.5 External Regen Resistor BAR(U) Protection class: IP20 Surface temperature can exceed 250°C. Make sure that the necessary space is kept clear. Do not mount on combustible surfaces. 48 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
AKD2G/AKD/S700 Accessories Manual | 11 Brake/Regeneration Resistors 11.6 External Regen Resistor BAS(U) Protection class: IP20 Surface temperature can exceed 250°C. Make sure that the necessary space is kept clear. Do not mount on combustible surfaces. Kollmorgen™ | kdn.kollmorgen.com | November 2019...
This cross-section can also be advantageous for cable lengths shorter than 50 m if the cable capacity and motor inductance are very high. However, the current loading of the cable must always be within the limits specified by industry standards. 50 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
CE, UL Motor cable > 50m S701 to 724 3YLN-xx CE, UL Motor cable > 25m S748/772 Not required *AKD part numbers indicate continuous current rating (-003 is 3 A, -012 is 12 A, etc). Kollmorgen™ | kdn.kollmorgen.com | November 2019...
AKD2G/AKD/S700 Accessories Manual | 13 Cables 13 Cables This chapter provides cable information for AKD and S700 series servo drives. For AKD2G cable information, Kollmorgen 2G Cable Guide on the Kollmorgen™ website. 13.1 PC Connection The AKD drive is connected to a PC or to a switch/hub by a standard net cable with RJ45 connectors.
12 A ≤ AKM < 20 A CCJ2A2-025 CCJ2A2-025 Washdown AKM < WCJ1A1-015 WCJ2A1-015 12 A 12 A ≤ Washdown WCJ2A1-025 WCJ2A1-025 AKM < 20 A Hybrid cables support SFD GEN 3, Single-turn and Multi-turn HIPERFACE DSL. 54 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
508CEAN 20 A ≤ CDDR < 48 A VF-SB7374N 508DEAN DDR < 12 A VF-SB7374N 507BEAN 12 A ≤ DDR < 20 A VF-SB7374N 508CEAN 12 A ≤ DDR < 20 A VF-SB7374N 508DEAN Kollmorgen™ | kdn.kollmorgen.com | November 2019...
AKD-N-DF drives (devices with local fieldbus input) have an additional 4 poles M12 connectors to connect the local fieldbus signals. Amplifier Order Code Description AKD-N-DF CCNCN1-025-xxmyy-00 5m, M12 mating connector, unconfigured wires, D coded 56 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Length definition: xx=meters, yy=centimeters 13.3.5.8 Performance Cables for AKD-N-DF/DS to AKM Motor Motor Connector Power Power Cable with Brake SFD Cable AKM < 6 A y-tec CM0NA3 CM1NA3 CFSNA3 Dual Interconnect CM0NA1 CM1NA1 CFSNA1 58 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
The values that have been measured can be taken as a guide, but they should not be interpreted as limits. Cable length, depending on the transmission rate: Transmission rate/kbps: 1000 Maximum cable length/m: Kollmorgen™ | kdn.kollmorgen.com | November 2019...
18.3 XX-X XX-X *Continuous current Outside diameter 13.4.0.2 Feedback Cables Feedback Type Value Line Flex Line (mm) (mm) VF-DA474N-XX CF-DA0374N-XX-X EnDat 2.1/BiSS VF-SB4474N-XX CF-SB7374N-XX-X 11.2 Resolver VF-RA2474N-XX CF-RA2574N-XX-X Incremental/comcoder Not available CF-CB7374N-XX-X 11.2 60 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Connections: The view is as seen from the contact side of the connector: Standard (size 1), wire max 4mm 2 Signal Signal + Br - Br n.c. n.c. Option H (size 1.5), wire max. 10mm 2 Signal Signal + Br - Br n.c. n.c. 62 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
The motor is connected to the S701...724 by a Power Combicon connector. You can obtain the connector kit from Kollmorgen™ (connector, housing, shield plate, rubber bushes, installation material) with the order code DE-200453. Please take note that the connector can accept a maximum conductor cross-section of 6mm².
All cables supplied with AKD and S700 drives are RoHS compliant. 13.7.1 CANopen Cable P-AKD-CAN-RJ-z-zz Cable Specifications Outside diameter 6.7 mm ± 0.2 mm RoHS Compliant Length: PAKD-CANRJ-0-15 0.15 m PAKD-CANRJ-0-30 0.3 m PAKD-CANRJ-1-00 PAKD-CANRJ-3-00 64 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Not rated Temperature rating 105 C Voltage rating Cable Routing Standards 600 V (see RoHS Compliant Assembly Weight: VP-507BEAN-01 0.258 kg VP-507BEAN-03 0.536 kg VP-507BEAN-06 0.955 kg VP-507BEAN-09 1.372 kg VP-507BEAN-12 1.789 kg 66 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Dynamic flex rating Not rated Temperature rating 105 C Voltage rating 600 V (see Cable Routing Standards RoHS Compliant Assembly Weight: VP-508CEAN-01 0.247 kg VP-508CEAN-03 0.521 kg VP-508CEAN-06 0.942 kg VP-508CEAN-09 1.363 kg VP-508CEAN-12 1.784 kg Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Temperature rating 105 C Voltage rating Cable Routing Standards 600 V (see RoHS Compliant AWM Style UL20328 Assembly Weight: VP-508CFAN-01-0 0.256 kg VP-508CFAN-03-0 0.767 kg VP-508CFAN-06-0 1.534 kg VP-508CFAN-09-0 2.301 kg VP-508CFAN-12-0 3.068 kg 68 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Dynamic flex rating Not rated Temperature rating 105 C Voltage rating Cable Routing Standards 600 V (see RoHS Compliant Assembly Weight: VP-508DEAN-01-0 0.292 kg VP-508DEAN-03-0 0.874 kg VP-508DEAN-06-0 1.750 kg VP-508DEAN-09-0 2.622 kg VP-508DEAN-12-0 3.496 kg Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Temperature rating 105 C Voltage rating Cable Routing Standards 600 V (see RoHS Compliant AWM Style UL20328 Assembly Weight: VP-508DFAN-01-0 0.328 kg VP-508DFAN-03-0 0.983 kg VP-508DFAN-06-0 1.966 kg VP-508DFAN-09-0 2.949 kg VP-508DFAN-12-0 3.932 kg 70 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Not rated Temperature rating 105 C Voltage rating Cable Routing Standards 300 V (see RoHS Compliant Assembly Weight: VF-DA0-474N-01 0.211 kg VF-DA0-474N-03 0.357 kg VF-DA0-474N-06 0.568 kg VF-DA0-474N-09 0.779 kg VF-DA0-474N-12 0.99 kg 72 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Temperature rating 105 C Voltage rating Cable Routing Standards 300 V (see AWM Style UL20327 RoHS Compliant Assembly Weight: VF-RA2474N-01-0 0.273 kg VF-RA2474N-03-0 0.551 kg VF-RA2474N-06-0 0.968 kg VF-RA2474N-09-0 1.385 kg VF-RA2474N-12-0 1.793 kg Kollmorgen™ | kdn.kollmorgen.com | November 2019...
Up to a cable length of 50m, use a shielded and sheathed cable with cores in twisted pairs (suggestion acc. to DIN 47100). Please consult our customer support for cables longer than 50m. View: solder side of the motor connector. Kollmorgen™ | kdn.kollmorgen.com | November 2019...
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AKD2G/AKD/S700 Accessories Manual | 13 Cables Pin: Amplifier End Pair Core Color acc. to IEC 60757 Pin: Motor End Encoder S700 ECN/EQN/SRS/SRM EnDat BiSS Hiperface RD/BU GY/PK BN/GN WH/GN 78 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
DIN 47100). Please consult our customer support for cables longer than 25m. View: Solder side of the motor connector. Pin Amplifier Pin AKD X10 Pair Core color to IEC Pin: Motor End End S700 High Density 60757 RD/BU GY/PK BN/GN WH/GN WH/YE 80 Kollmorgen™ | kdn.kollmorgen.com | November 2019...
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About KOLLMORGEN Kollmorgen™ is a leading provider of motion systems and components for machine builders. Through world- class knowledge in motion, industry-leading quality and deep expertise in linking and integrating standard and custom products, Kollmorgen™ delivers breakthrough solutions that are unmatched in performance, reliability and ease-of-use, giving machine builders an irrefutable marketplace advantage.
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