Parking Brake Catch Bracket Removal And Installation - Cushman HAULER 1200 Repair Manual

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Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Front of Vehicle
6
Pedal Brake
8
9
Pedal
Latch
Figure 28 Brake Pedal Removal and Installation
653045
Part of Frame
5
11
7
4
3
7
3
2
10
8
Repair and Service Manual
Parking Brake Catch Bracket Removal and
Installation
Remove the driver side front wheel to access the brake
pedal release mechanism.
attempt to re-new worn components. The catch
bracket is a hardened part. Do not grind or file it, as
doing so will cause the part to lose its hardness
characteristics. Always use a new catch bracket.
Remove the two bolts (1) and nuts (2) that secure the
catch bracket. Replace the new catch bracket.
Tighten the hardware to the torque value specified below
(Figure 29).
2
Item
2
If required, adjust the kick-off cam (3). See Parking Brake
Kick-Off Cam Removal, Replacement and Installation.
Install the wheel. See WHEELS AND TIRES section.
.03" (.76 mm) max gap
after adjustment of cam
9
Cam must be against
latch arm at this point with
no gap.
Figure 29 Catch Bracket and Latch Arm
Parking Brake Pedal Removal and Installa-
tion
Note the location and orientation of the two torsion
springs (8) for reassembly purposes. Remove the push
nut(s) (9) and pin (10) (Figure 28) and remove the parking
brake pedal.
attempt to re-new worn components. The parking
brake arm latch is a hardened part. Do not grind or
BRAKES
To prevent serious injury or death
resulting from the use of worn park-
ing brake components, do not
Torque Specification
85 - 95 in. lbs. (10 - 11 Nm)
Pedal Latch Arm
4
3
Catch Bracket
1/4" (6 mm) max gap at this point
To prevent serious injury or death
resulting from the use of worn park-
ing brake components, do not
B
1
2
59

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