Micro Switch Adjustment; Accelerator Pedal Arm Adjustment; Pedal Box Micro Switch; Road Test - Cushman HAULER 1200 Repair Manual

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SPEED CONTROL
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
NOTICE: Note that the factory applies a thread seal-
B
ant to the accelerator rod threads before threading
the rod into the clevis.
1
2
Fig. 7 Accelerator Pedal Arm Adjustment

Micro Switch Adjustment

When the system is in correct adjustment, the micro
switch in the accelerator pedal box will click when the top
of the accelerator pedal moves approximately 1/2" - 5/8"
(13 - 16 mm). The accelerator cable (as seen at the rear
axle) must have some slack present and not show any
movement until after the micro switch clicks.
To access the micro switch, remove the rocker panel, lift
the floor mat and remove the access cover from the floor
(Ref. Fig. 3). Remove the screws (8) and cover (7) from
the pedal box (Ref. Fig. 8).
28
3
4
Repair and Service Manual
7
10
Fig. 8 Pedal Box Micro Switch
Loosen the setscrew (9) in the cam (10) using a 1/8" Allen
wrench. Loosen the jam nut (12) and move the cam to
adjust as needed (Ref. Fig. 8). Adjust to permit 1/2" - 5/8"
(13 - 16 mm) of accelerator pedal travel before the micro
switch (11) clicks. Measure the distance at the top of the
pedal with the pedal arm contacting the pedal bracket.
Make sure the setscrew in the cam does not contact the
micro switch actuator.
Tighten the set screw (9) and the jam nut (12) to the
torque value specified below.
Item
Torque Specification
9
45 - 55 in. lbs. (5 - 6 Nm)
12
10 - 11 ft. lbs. (14 - 15 Nm)
Make sure the accelerator pedal moves smoothly and the
accelerator cable pulls smoothly on the governor arm.
Replace the cover on the pedal box. Tap lightly to set the
cover before installing screws. Replace the access cover
on the floor. Replace floormat and rocker panel.

Road Test

Connect the negative (-) battery cable to the battery.
Test drive the vehicle and confirm that the compression
spring adjustment results in the maximum governed
8
11
12
9
653045

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