Cushman 640712 Owner's Manual
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Cushman 640712 Owner's Manual

Hauler 4x4 gasoline powered vehicle
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OWNER'S MANUAL
HAULER 4X4
GASOLINE POWERED VEHICLE
640712
ISSUED FEBRUARY, 2015
REVISED NOVEMBER, 2015

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  • Page 1 OWNER’S MANUAL HAULER 4X4 GASOLINE POWERED VEHICLE 640712 ISSUED FEBRUARY, 2015 REVISED NOVEMBER, 2015...
  • Page 2 WELCOME Thank you for purchasing this vehicle. Before you drive the vehicle, take time to read and understand the entire Owner’s Manual. This manual contains important safety information and information that will help in maintaining the vehicle for best performance. This manual may cover the operation of several different models or show items that are optional.
  • Page 3 OWNER’S MANUAL GASOLINE POWERED VEHICLE HAULER 4X4 UTILITY VEHICLE STARTING MODEL YEAR 2015 CALIFORNIA Proposition 65 Warning WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which contain lead, lead compounds and other chemicals identified by the State of California to potentially cause cancer, birth defects and other reproductive harm.
  • Page 4 FORWARD This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non Original Equipment Manufacturer (OEM) approved parts can void the war- ranty.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY GENERAL ......................... 1 NOTICES, CAUTIONS, WARNINGS AND DANGERS ............ 1 GENERAL OPERATION....................3 MAINTENANCE ........................ 4 LABELS AND PICTOGRAMS................... 5 GENERAL SPECIFICATIONS VEHICLE DIMENSIONS ....................11 INTRODUCTION FEATURES ........................13 General Information ..................13 HOW TO OPERATE PIN AND SERIAL NUMBER LOCATION................
  • Page 6 TABLE OF CONTENTS WINCH OPERATION (IF EQUIPPED WITH WINCH) ............. 26 Winch Application ....................26 MAINTENANCE VEHICLE CLEANING AND CARE................... 31 TRANSPORTING THE VEHICLE..................31 ROUTINE MAINTENANCE....................32 LIFTING THE VEHICLE....................32 LIGHT BULB REPLACEMENT ..................33 Headlight Bulb Replacement ................33 Taillight Bulb Replacement .................33 WHEELS AND TIRES......................
  • Page 7 TABLE OF CONTENTS Notes: Owner’s Manual...
  • Page 8 TABLE OF CONTENTS Notes: Owner’s Manual...

  • Page 9: Safety

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY GENERAL For any questions about material in this manual, contact an authorized representative. Read and understand all labels on the vehicle. Always replace any damaged or missing labels. Steep hills allow the vehicle to move at faster speeds than speeds on a flat surface.
  • Page 10 All users must read and obey this manual. Make sure you give special attention to the CAUTIONS, WARNINGS and DANGERS. For questions about this vehicle, contact your E-Z-GO/CUSHMAN dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.

  • Page 11: General Operation

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not change the vehicle in any manner that changes the weight distribution, decreases stability, increases speed or extends the necessary distance to stop more than the factory specification. Such changes can cause personal injury or death.

  • Page 12: Maintenance

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Some components are heavy, spring-loaded, corrosive, explosive, high amperage, or reach high temperatures. Expo- sure to battery acid and hydrogen gas can cause serious bodily injury. Be careful to protect hands, face, feet, and body from injury.

  • Page 13: Labels And Pictograms

    SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LABELS AND PICTOGRAMS OPERATOR MUST WARNING USE CAUTION IN OPERATE FROM BE MIN 59 IN INCLEMENT WEATHER DRIVERS SIDE NO PUBLIC OCCUPANT MUST FOR INFORMATION...
  • Page 14 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. NO PASSENGERS IN TRUCK BED WARNING SECURE LOAD HIGH CENTER OF MAX TAILGATE READ THE MAX BED WEIGHT GRAVITY MAY CAUSE WEIGHT 100 lbs MANUAL 800 lbs or 362 kg...
  • Page 15 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 16 SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 17: General Specifications

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL SPECIFICATIONS MODEL: Cushman Hauler 4x4 TYPE: GAS VEHICLE MODEL YEAR: 2015 Part No: 639990G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: Subaru EH72 Fuel Injection 28 hp (20.8 kW) Rated, 43.9 ci (720 cc)

  • Page 18: General Specifications

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPTIONS & FIELD INSTALLED ACCESSORIES* Item Std Opt Fld Item Std Opt Fld TIRES & WHEELS: CARGO BEDS: All Terrain 25x10-12 Polyethelyne Bed 9.6 cu ft Mud 25x10-12...

  • Page 19: Vehicle Dimensions

    GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE DIMENSIONS 76.0” (193.0 cm) 51.0” (130.0 cm) 81.5” (207.0 cm) 43.38” (110.00 cm) 115.5” Front Wheels (293.4 cm) 44.38”...
  • Page 20 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 21: Introduction

    INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INTRODUCTION FEATURES General Information If the vehicle is has factory installed custom accessories, some accessories stay operational with the key switch in the ‘OFF’...
  • Page 22 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 5. Park Brake and Neutral Indicator Lights Found on the instrument panel, the parking brake light illuminates when the parking brake is engaged. The neutral light illuminates the neutral position is selected.
  • Page 23 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 15. Truck Bed Latch A truck bed latch is found at the front of the manual lift truck bed. It is used to lift and lower the manual lift truck bed.
  • Page 24 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 25: How To Operate

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. HOW TO OPERATE PIN AND SERIAL NUMBER LOCATION The PIN plate is attached with rivets to the frame below the seat wrap panel. Two serial number and manufacture date code plates are on the vehicle.

  • Page 26: Before First Use

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Always bring the vehicle to a complete stop before moving the direction selector. Do not take vehicle out of gear while in motion (coast). Check the area behind the vehicle before operating in the reverse direction.

  • Page 27: Seat Belt Operation

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SEAT BELT OPERATION The seat belts must be worn by all persons when the vehicle is in motion. Make sure seat belts are free from twists and latch securely.

  • Page 28: How To Operate The Vehicle

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. HOW TO OPERATE THE VEHICLE Improper use of the vehicle or the lack of proper maintenance can cause damage or decreased performance.

  • Page 29: Common Sense Operation

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. COMMON SENSE OPERATION To prevent severe injury or death, obey the following: Never transport loaded firearms on or in the vehicle. Check that firearms are unloaded with the safety engaged and are correctly secured with the muzzle pointing in a safe direction before you operate the vehicle.

  • Page 30: How To Start The Vehicle On A Hill

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To decrease the risk of accidental reverse movement, which can cause severe injury or vehicle damage, do not release the service brake until the engine has started. To operate the vehicle: •...

  • Page 31: Run-In

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. RUN-IN Check for oil or fuel leaks that can develop in shipment from the fac- Maximum Oil Level Fill Cold Engine tory.

  • Page 32: Fuel

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FUEL To decrease the risk of severe injury or death from improper fuel handling: Do not smoke near the fuel tank. Do not add fuel near open flame or electrical items that can cause a spark.

  • Page 33: Late Production Fuel Tank

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Late Production Fuel Tank Late production fuel tanks can be identified by the location of the fuel cap which is located in the rear of the top of the tank as shown.

  • Page 34: Rear Differential

    OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Rear Differential The rear differential is equipped with a manually actuated lock. A locked differential distributes power to both tires on the axle at all times, which greatly increases trac- tion.
  • Page 35 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. To prevent the risk of severe injury or death to operator, occupants or bystanders, consider the fol- lowing when selecting an object to attach the cable to: Make sure the object can not be pulled over or damaged.
  • Page 36 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Stay clear of the winch, the cable and the cable hook. Put a heavy cloth, jacket or blanket over the cable to act as a damper if the cable breaks when operating the winch.
  • Page 37 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 38 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 39: Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAINTENANCE VEHICLE CLEANING AND CARE To decrease the risk of severe injury or vehicle damage, read and understand all instructions sup- plied by manufacturer of pressure washer.

  • Page 40: Routine Maintenance

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ROUTINE MAINTENANCE Preventative maintenance, applied at recommended intervals, is the best guarantee to keep the vehicle dependable. This vehicle will give years of satisfactory service with regular maintenance. Refer to the PERIODIC SERVICE SCHED- ULE for applicable service intervals.

  • Page 41: Light Bulb Replacement

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIGHT BULB REPLACEMENT To decrease the risk of premature bulb failure, do not touch new bulbs with bare fingers. Use a clean, dry paper towel or cloth to handle the glass part of the bulb.

  • Page 42: Wheel Installation

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. information. Inflate the tire to the maximum recommended pressure, immerse the tire in water to find the leak and mark the leak with chalk.

  • Page 43: Brakes

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Adjust both tie rods equally to get the correct toe-out. Hold the tie rod (2) with an open end wrench, loosen the jam nut (1) and turn the adjustment shaft (3) to move the wheel in the necessary direction.

  • Page 44: Bleeding Brakes

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Bleeding Brakes Tool List Qty. Tool List Qty. Hose ................ A/R Clean Container ............1 Brake Fluid, DOT 3..........A/R Wrench, 1/4”...

  • Page 45: Parking Brake Adjustment

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Parking Brake Adjustment Adjustment Knob The floor mounted parking brake has an adjustment knob on the end of the handle.

  • Page 46: Axles

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • Turn the fuel shut-off valve to the closed (OFF) posi- Fuel Shut-off tion at the fuel tank Valve •...

  • Page 47: Hardware

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. CLEANING THE BATTERY Metal containers of battery terminal protectant must be used with extreme care. Add insulation to the metal container to prevent the can from contacting the battery terminals which can cause an explosion.

  • Page 48: Capacities And Replacement Parts

    MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. ALL TORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures.
  • Page 49 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 50 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 51: Periodic Service Schedule

    PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE CH - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE DESCRIPTION Engine Oil - See Appendix A...
  • Page 52 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...

  • Page 53: Subaru Engine Operators Manual

    APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPENDIX A SUBARU ENGINE OPERATORS MANUAL Safety Precautions .....................................1 Components .......................................4 Pre-operation Checks..................................5 Battery Installation ....................................7 Operating Your Engine ..................................9 Easy Troubleshooting..................................11 Spark Arrestor* (Optional) ................................13 Maintenance Schedule ..................................14...
  • Page 54 EH72 FI 2ZZ9990168 (英 ・ 仏 ・ 西) OHV Gasoline Engines...
  • Page 55 (California Proposition 65) WARNING : The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. (California only) AIR INDEX To show compliance with California emission regulations, a hangtag has been provided displaying the Air Index level and durability period of this engine.
  • Page 57 FOREWORD Thank you very much for purchasing a ROBIN ENGINE. Engine Emission label Engine serial No. Your ROBIN ENGINE can supply the power to operate various sorts of machines and equipment. Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product.
  • Page 58 CONTENTS 1. SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2. COMPONENTS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 4 3.
  • Page 59 SYMBOLS...

  • Page 60: Safety Precautions

    1. SAFETY PRECAUTIONS Please make sure you review each precaution carefully. EXHAUST PRECAUTIONS Never inhale exhaust gas. ■ It contains carbon monoxide, a colorless, odorless and extremely dangerous gas which can cause unconsciousness or death. Never operate the engine indoors or ■...
  • Page 61 PROTECTIVE COVER Place the protective covers over ■ the rotating parts. If rotating parts such as the drive shaft, pulley, belt, etc. are left exposed, they are potentially hazardous. To prevent injury, equip them with protective covers or shrouds. Be careful of hot parts. ■...
  • Page 62 Drain the fuel when transporting ■ the engine. Do not move the engine while in ■ operation when it has been removed from the equipment. Keep the unit dry (do not operate it in ■ rainy conditions). PRE-OPERATION CHECKS. Carefully check fuel hoses and ■...

  • Page 63: Components

    2. COMPONENTS Air cleaner cover Key switch Speed control lever Control box Warning lamp Spark plug cap Fuel filter Blower housing Fuel pump Oil cooler Throttle body Oil filler cap Hook Spark plug cap Governor lever Engine emission label Voltage Oil filter regulator Oil gauge...

  • Page 64: Pre-Operation Checks

    3. PRE-OPERATION CHECKS STD-type Option CHECK ENGINE OIL (DAILY) gauge Before checking or refilling engine oil, be sure the engine is not running and is located on a stable, level surface. If the oil level is below the lower level ■...
  • Page 65 CHECK FUEL WARNING Do not refuel while smoking, near an Rubber pipe open flame or other potential hazards. Fuel filter NOTE : THIS ENGINE IS CERTIFIED TO OPERATE ON AUTOMOTIVE UNLEADED GASOLINE. Fuel inlet The fuel tank shall be provided Fuel pump ■...

  • Page 66: Battery Installation

    4. BATTERY INSTALLATION For electric starter operation, proper electric wiring arrangements are needed before normal engine operation. PARTS NEEDED Use a battery rated 12V-36AH or ■ larger. Use a proper cable and ground wire ■ to connect battery and key switch and electric starter.

  • Page 67: Wiring Diagram

    WIRING Connect positive terminal of ■ electric starter and positive terminal of the battery with battery cable. Ground negative terminal of the ■ battery to the body of engine or Cable machine with ground wire. NOTE Electric starter Tighten bolts and nuts on terminals Battery terminal securely so they will not be loosened...

  • Page 68: Operating Your Engine

    5. OPERATING YOUR ENGINE NOTE ELECTRIC STARTER Following operating method is for the STD type speed control lever. As to the fixed type speed control lever (exp. Generator spec.), do WARNING not move it otherwise the LAMP generator component such as (Light up) voltage regulator...
  • Page 69 RUNNING STOPPING SPEED CONTROL LEVER SPEED CONTROL LEVER After the engine starts, set the Set the speed control lever at the speed control lever at the low low speed position and allow the speed position and warm it up engine to run at low speed for 2 or without load for a few minutes.

  • Page 70: Easy Troubleshooting

    6. EASY TROUBLESHOOTING WHEN ENGINE WILL NOT START: Perform the following checks before you take the engine to your Robin dealer. ■ If you still have trouble after completing the checks, take the engine to your ■ nearest Robin dealer. Is there enough compression? If the spark plug is loose, tighten it.
  • Page 71 About the Warning Lamp Check the oil if the warning lamp illuminates while driving. ■ (Refer to Section "3. PRE-OPERATION CHECKS" for instructions.) Have the vehicle inspected at a dealer or maintenance shop if the warning light ■ is flashing while driving. Is your battery well charged ? Check the battery, it may be discharged and unable to operate the electric...

  • Page 72: Spark Arrestor* (Optional)

    7. SPARK ARRESTER (OPTIONAL) In a dry or wooded area, it is recommendable to use the product with a spark arrester. Some areas require the use of a spark arrester. Please check your local laws and regulations before operating your product. The spark arrester must be cleaned regularly to keep it functioning as designed.

  • Page 73: Maintenance Schedule

    8. MAINTENANCE SCHEDULE MAINTENANCE, REPLACEMENT, OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL. DAILY INSPECTION Before running the engine, check the following service items. Enough gasoline Excessive vibration,noise Clean air cleaner element Safe surroundings Enough clean engine oil Leakage of gasoline and engine oil...
  • Page 74 Periodic Maintenance Schedule table Every 8 Every Every Every Every Maintenance Items hours 1000 hours hours hours (Daily) hours Clean engine and check bolts and nuts ● (Daily) Check and refill engine oil (Refill daily to upper level) ● ● Change engine oil (*Note 1) (Every 100 hours) ●...

  • Page 75: How-To" Maintenance

    9. "HOW-TO" MAINTENANCE INSPECTING THE SPARK PLUG Clean off carbon deposits on the ■ spark plug electrode using a plug cleaner or wire brush. Check electrode gap. ■ 0.7 to 0.8 mm Adjust gap to : (0.03 in) 0.7mm to 0.8mm (0.03 inches) Use a proper spark plug : ■...
  • Page 76 ENGINE OIL FILTER REPLACEMENT Initial engine oil filter replacement ■ should be performed after 20 hours of operation. Thereafter replace the engine oil filter every 200 hours. When installing a new oil filter, apply ■ oil to O-ring, attach the oil filter in position and tighten 2/3 turns by hand or with wrench after touching the O-ring to the sealing surface of...
  • Page 77 Paper element ■ Clean by tapping gently to remove dirt and blow off dust. Never use oil. Clean or replace the paper element every 50 hours of operation, and replace element set every 200 hours or once a year. Clean and replace air cleaner elements more often when operating in dusty environments.
  • Page 78 CHECKING BATTERY WARNING Battery electrolyte is an acid and is poisonous and corrosive. Serious injury results from contact with the skin, eyes or clothing. If the electrolyte fluid is below level line, refill battery with distilled water. HIGH ALTITUDE ENGINE OPERATION The FI system is installed in this engine.

  • Page 79: Preparations For Storage

    10. PREPARATIONS FOR STORAGE USE UP THE FUEL WARNING Flame Prohibited If you will not use the engine for more than 1 month, run the engine until there is no fuel left, and then store the equipment in a location with low humidity in order to prevent start-up problems and operation trouble due to deterioration of the fuel.

  • Page 80: Specifications

    11. SPECIFICATIONS MODEL EH72 FI Air-Cooled, 4-Stroke, V-Twin Cylinder, Horizontal P.T.O. shaft, Type OHV Gasoline Engine Bore x stroke mm(in) 2-84 x 65 (3.31 x 2.56) Displacement (cu. in) 720 (43.9) Continuous Output 14.9 (20.0) / 3600 kW (HP) / rpm Maximum Output 2 .
  • Page 81 (Proposition pour la Californie 65) AVERTISSEMENT: L'échappement du moteur de ce produit contient des produits chimiques connus par l'État de la Californie comme étant capables de causer le cancer, des défauts de naissance ou tout autre défaut de reproduction. (Seulement pour la Californie) INDICE D'AIR Pour indiquer la conformité...
  • Page 83 PREAMBULE Nous vous remercions d'avoir acquis un MOTEUR ROBIN. Étiquette d'émission du moteur Nº DE SÉRIE DU MOTEUR Prenez le temps de vous familiariser avec les procédures de mise en marche, de fonctionnement et de maintenance, pour utiliser votre moteur dans les meilleures conditions de SECURITE et de PERFORMANCES.
  • Page 84 SOMMAIRE 1. SECURITE ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2.
  • Page 85 SYMBOLES...

  • Page 86: Securite

    1. SECURITE Veuillez suivre ces conseils pour une utilisation correcte et sûre de votre moteur. ECHAPPEMENT Ne jamais respirer les gaz ■ d'échappement. Ceux-ci contiennent de l'oxyde de carbone, un gaz incolore, inodore et extrêmement dangereux pouvant entraîner la perte de conscience ou la mort.
  • Page 87 PROTECTIONS Installer des protections sur les ■ pièces en mouvement. Si vous utilisez des équipements tels que poulies, courroies, etc..., protégez-les avec un cache pour éviter tout accident. Faire attention aux pièces ■ brulantes. Le pot d'échappement et d'autres pièces du moteur sont très chaudes lors de la marche ou juste après l'arrêt du moteur.
  • Page 88 Vidanger le carburant avant de ■ transporter le moteur. Ne pas déplacer le moteur lorqu'il ■ est en marche. Garder le moteur au sec (ne pas ■ l’utiliser sous la pluie). VERIFICATIONS AVENT LE DEMARRAGE Vérifier le bon serrage et l'absence ■...

  • Page 89: Description

    2. DESCRIPTION Couvercle du filtre a air Contacteur à cl Levier de Commande de regime Boîte de commande Ecartement Témoin d’alarme dela bougie Filtre à carburant Carter du ventilateur Pumpe de carburant Chapeau de Refroidisseur d’huile remplissage d'huile Corps de commande des gaz Crochet Ecartement dela bougie...

  • Page 90: Verification Avant Demarrage

    3. VERIFICATION AVANT DEMARRAGE Type STD Option VERIFICATION DU NIVEAU Jauge D'HUILE (QUOTIDIENNE) d'huile Avant de procéder au contrôle du niveau d'huile ou à l'appoint d'huile, vérifier que le moteur est à l'arrêt et qu'il se trouve sur une surface stable et horizontale. Refaire le niveau si nécessaire avec ■...
  • Page 91 VERIFICATION DU CARBURANT ATTENTION Tuyau en Ne pas remplir le réservoir caoutchouc lorsque le moteur est en marche, Filtre à près d'une cigarette ou près d'une carburant flamme. NOTE : Arrivee du CE MOTEUR EST CERTIFIÉ POUR carburant L’USAGE AVEC L’ESSENCE SANS Pumpe de PLOMB POUR AUTOMOBILE.

  • Page 92: Installation De La Batterie

    4. INSTALLATION DE LA BATTERIE Pour garantir le bon fonctionnement du moteur de démarrage, procéder à la mise en place du câblage électrique avant de mettre le moteur en fonction normalement. PIECES NECESSAIRES Utiliser une batterie de 12V-36AH ou ■ plus si possible.
  • Page 93 RESEAU ELECTRIQUE Raccorder le plot positif du ■ démarreur électrique et le plot positif de la batterie à l'aide d'un câble de batterie. Brancher la borne négative de la ■ batterie sur le corps du moteur ou Cable sur la machine qui lui est accouplée.

  • Page 94: Utilisation

    5. UTILISATION NOTE TIRETTE DU STARTER La méthode de fonctionnement suivante concerne le levier de MARCHE commande de vitesse de type STD. Quant au levier de commande de vitesse de type fixé (exemple spéc. TÉMOIN D’ALARME du générateur), ne le déplacez pas (s’allume) sinon le composant du générateur START...
  • Page 95 MARCHE ARRET LEVIER DE COMMANDE LEVIER DE COMMANDE DE REGIME DE REGIME Mettre le levier enposition de Après le démarrage du moteur ralenti et faire tourner le moteur mettre le levier en position ralenti pour faire chauffer pandant ainsi pendant 2 à 3 minutes, avant quelques minutes le moteur.

  • Page 96: Recherche Des Pannes

    6. RECHERCHE DES PANNES QUAND LE MOTEUR NE PART PAS Vérifiez ces quelques points avant de contacter votre revendeur ROBIN. ■ Si cela ne suffit pas, n'hésitez pas à porter votre moteur chez le revendeur ■ ROBIN le plus proche. Est-ce que la bougie est mouillée avec de l’essence? Si la bougie est desserrée, revissez-la.
  • Page 97 A propos du témoin d’alarme Vérifier l'huile pour voir si la lampe d'alarme est illuminée durant la conduite. ■ (Voir la Section “3. VERIFICATION AVANT DEMARRAGE” pour les instructions.) Faire inspecter le véhicule par l’atelier du concessionnaire ou un centre d'entre- ■...

  • Page 98: Pare-Étincelles (Optionnel)

    7. PARE-ÉTINCELLES (OPTIONNEL) Dans une région sèche et boisée, il est recommandé de doter le produit d’un pare- étincelles. Certaines zones requièrent l’utilisation d’un pare-étincelles. Consultez les lois et recommandations en vigueur localement avant de mettre votre produit en fonc- tion.

  • Page 99: Tableau De Maintenance

    8. TABLEAU DE MAINTENANCE L’ENTRETIEN, LE REMPLACEMENT OU LA RÉPARATION DES DIPOSITIFS ET SYSTÈMES ANTIPOLLUTION PEUVENT ÊTRE EXÉCUTÉS PAR TOUT ÉTABLISSEMENT OU PROFESSIONNEL DE LA RÉPARATION DES MOTEURS NON ROUTIERS. VERIFICATION QUOTIDIENNE Avant d'utiliser le moteur vérifier les points suivants. Assez d'essence Pas de bruits arormaux Filtre à...
  • Page 100 Tableau d'entretien périodique Toutes les Toutes Toutes Toutes Toutes Points d’entretien 8 heures les 50 les 200 les 500 les 1000 (Chaque jour) heures heures heures heures Nettoyer le moteur et verifier ecrous et boulons ● (Chaque jour) Verifier et refaire plein d'huile (remplir au niveau supérieur tous les jours) ●...

  • Page 101: Comment Reparer

    9. COMMENT REPAPER VERIFICATION DE LA BOUGIE Nettoyer la bougie à la brosse ■ métallique. Contrôler l’intervalle des électrodes. ■ Régler l’intervalle sur : 0,7 à 0,8 mm 0,7mm à 0,8mm (0,03 pouces) (0,03 pouces) Utiliser une bogie adaptée : ■...
  • Page 102 CHANGEMENT DU FILTRE A HUILE MOTEUR Le premier remplacement du filtre à ■ huile moteur doit être effectué au bout de 20 heures de marche. Procéder ensuite à ce remplacement toutes les 200 heures d’utilisation. A l’installation d’un filtre à huile moteur ■...
  • Page 103 Elément en papier ■ Nettoyer en tapotant doucement le papier et en soufflant pour enlever la poussière. Ne jamais utiliser d’huile. Nettoyer l'élément en papier toutes les 50 heures de marche et changer cet élément toutes les 200 heures ou tous les ans. Nettoyer et changer plus souvent les éléments du filtre à...
  • Page 104 VERIFICATION DE LA BATTERIE AVERTISSEMENT L'électrolyte de batterie est un acide et, à ce titre, un produit dangereux et corrosif. Des blessures graves peuvent résulter d'un contact avec la peau ou les vêtements. Si le niveau d'électrolyte est trop bas, refaire le plein avec de l'eau distillée. FONCTIONNEMENT DU MOTEUR À...

  • Page 105: Stockage

    10. STOCKAGE UTILISEZ TOUT LE CARBURANT JUSQU’À SON ÉPUISEMENT AVERTISSEMENT Interdit de faire du feu Si vous n'utilisez pas le moteur pour plus d'un mois, faites le marcher jusqu’à ce que le carburant soit complètement épuisé, puis rangez l'équipement dans un endroit présentant une basse humidité...

  • Page 106: Spécifications

    11. SPÉCIFICATIONS MODÉLE EH72 FI Moteur à essence à ACT, arbre de prise de mouvement Type horizontal, double cylindre en V, 4 temps, refroidi par air Course x alésage 2-84 x 65 (3.31 x 2.56) mm(pouces) 720 (43,9) Cylindrée (cu. pouces) Puissance continue 14,9 (20,0) / 3600 kW (CV) / tr/mn...
  • Page 107 (California solamente) ÍNDICE DE AIRE Para mostrar el cumplimiento de las regulaciones sobre las emisiones de California, se ha colocado una etiqueta que muestra el nivel de Índice de aire y el período de durabilidad de este motor. El nivel del Índice de aire define el grado de limpieza de las emisiones de escape del motor en un período de tiempo.
  • Page 109 INTRODUCCIÓN Muchas gracias por comprar un MOTOR ROBIN. Etiqueta de emisiones del motor Nº. de seire del motor Este motor ROBIN suministrará la energía necesaria para poder alimentar diferentes máquinas y equipos. Tómese el tiempo necesario para familiarizarse con los proce- dimientos apropiados de operación y mantenimiento a fin de lograr la máxima seguridad y rendimiento de este producto.
  • Page 110 ÍNDICE 1. MEDIDAS DE SEGURIDAD ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2. COMPONENTES ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 4 3.
  • Page 111 SÍMBOLOS...

  • Page 112: Medidas De Seguridad

    1. MEDIDAS DE SEGURIDAD Por favor siga cada una de las si-guientes indicaciones : CON LOS GASES DE ESCAPE No inhale nunca los gases de escape. ■ Éstos contienen monóxido de carbono, un gas incoloro, inodoro y extremada- mente peligroso, que puede causar la pérdida de conocimiento e incluso la muerte.
  • Page 113 CUBIERTA PROTECTORA Coloque las cubiertas protectoras ■ sobre las piezas giratorias. Si las partes giratorias (eje, polea, correa, etc.) están al descubierto, suponen un peligro potencial. Para evitar riesgos personales, equípelas con cubiertas protectoras. Tenga cuidado con las piezas ■ calientes.
  • Page 114 Vacíe el depósito de combustible ■ antes de transportar el motor. No mueva el motor si está encen- ■ dido cuando haya sido sacado del equipo. Mantenga la unidad seca. (No opere el ■ motor bajo la lluvia). COMPROBACIONES PREVIAS AL FUNCIONAMIENTO Compruebe cuidadosamente que los ■...
  • Page 115 2. COMPONENTES Tapa filtro aire Contacto Palanca acelerador Panel de control Lámpara de alarma Capuchón bujía Filtro del combustible Conductor aire Bomba combustible Enfriador de aceite Tapón llenado aceite Cuerpo de la mariposa Enganche Capuchón bujía Palanca regulador Etiqueta de emisiones del motor Regulador voltaje...

  • Page 116: Controles Previos Al Funcionamiento

    3. CONTROLES PREVIOS AL FUNCIONAMIENTO Tipo estándar Opcional NIVEL DE ACEITE (DIARIO) Cala Antes de rellenar o comprobar el nivel de aceite aceite, asegúrese de que el motor esté apagado y sobre una superficie nivelada. Si el nivel de aceite está por debajo de ■...
  • Page 117 CONTROL DEL COMBUSTIBLE ¡CUIDADO! Tubo de goma No reposte mientras fume ni cerca de llamas u otros peligros Filtro del combustible potenciales. NOTA : ESTE MOTOR ESTÁ CERTIFICADO PARA Entrada FUNCIONAR CON GASOLINA SIN PLOMO combustible PARA AUTOMÓVILES. Bomba combustible Se puede proporcionar el tanque de ■...
  • Page 118 4. INSTALACIÓN DE LA BATERÍA Para el encendido del motor, es necesario realizar una instalación de cables antes del funcionamiento normal del motor. PIEZAS NECESARIAS Utilice una batería de 12V-36AH o ■ más. Emplee un cable adecuado y un cable ■...
  • Page 119 CABLEADO Conecte el terminal positivo del ■ automático al terminal positivo de la batería, con cable de batería. Conecte el terminal negativo de la ■ batería al cuerpo del motor o de la máquina con cable a tierra. Cable NOTA Terminal encendido Apriete los tornillos y tuercas de los Batería...

  • Page 120: Funcionamiento Del Motor

    5. FUNCIONAMIENTO DEL MOTOR NOTA TIRADOR AIRE Para la palanca de control del tipo estándar, se emplea el siguiente MARCHA método de operación. En cuanto a la palanca de control LÁMPARA de la velocidad del tipo fijo DE ALARMA (véanse las especificaciones del (se illumina) generador), no la mueva, porque START...
  • Page 121 FUNCIONAMIENTO PARADA PALANCA ACELERADOR PALANCA ACELERADOR Sitúe la palanca del acelerador en Una vez encendido el motor, sitúe la posición de baja velocidad y la palanca del acelerador en la posición de baja velocidad y deje deje que el motor funcione que se caliente el motor sin carga durante 2 ó...
  • Page 122 6. LOCALIZACIÓN Y REPARACIÓN FÁCIL DE AVERÍAS CUANDO EL MOTOR NO ARRANCA Realice las siguientes comprobaciones antes de llevar el motor a su distribuidor ■ ROBIN. Si después de comprobar estos puntos sigue teniendo problemas, lleve el motor ■ a su distribuidor ROBIN. ¿Hay suficiente compresión? Si la bujía esta floja, apriétela.
  • Page 123 Acerca de la lámpara de alarma Comprobar el aceite para ver si la lámpara de alarma se ilumina durante la ■ conducción del vehículo. (Véase la Sección “ 3. CONTROLES PREVIOS AL FUNCIONAMIENTO ” para las instrucciones. Hacer examinar el vehículo por el taller del concesionario o un servicio de ■...
  • Page 124 7. PARACHISPAS (OPCIONAL) En zonas secas o boscosas es recomendable utilizar el producto con un parachispas. Algunas zonas exigen el uso de parachispas. Infórmese sobre las normas y leyes locales antes de utilizar el producto. Es necesario limpiar el parachispas regularmente para garantizar su funcionamiento correcto.

  • Page 125: Plan De Mantenimiento

    8. PLAN DE MANTENIMIENTO EL MANTENIMIENTO, LA SUSTITUCIÓN Y LA REPARACIÓN DE LOS SISTEMAS Y DISPOSITIVOS DE CONTROL DE EMISIONES DEBEN SER REALIZADOS POR UN INDIVIDUO O UN ESTABLECIMIENTO REPARADOR DE MOTORES NONROAD. INSPECCIÓN DIARIA Antes de encender el motor, compruebe los puntos siguientes. Nivel de gasolina Vibración excesiva, ruido Filtro de aire limpio...
  • Page 126 Tabla de mantenimiento periódico Cada Cada Cada Cada Cada Elementos de mantenimiento 8 horas 1000 (Diariamente) horas horas horas horas Limpieza de motor y estado de tuercas y ● (Diario) tornillos Controle y restablezca el aceite del motor (A diario, hasta el nivel superior) ●...
  • Page 127 9. COMPROBACIONES Y MANTENIMIENTO FÁCILES INSPECCIÓN DE LA BUJÍA Limpie el electrodo de la bujía de ■ depósitos de carbonilla utilizando un limpiador de bujías o un cepillo de alambre. Compruebe el espacio entre los ■ 0,7 a 0,8 mm electrodos.
  • Page 128 CAMBIO DEL FILTRO DE ACEITE Cambio inicial: a las 20 horas. ■ Siguientes cambios: cada 200 horas. ■ Al instalar un nuevo filtro, ponga aceite ■ en la arandela, coloque el filtro en su sitio y apriételo 2/3 de vuelta, a mano o con una llave, una vez que la aran- dela toque la superficie de sella-do del motor.
  • Page 129 Limpieza del elemento de papel ■ Limpie golpeando suavemente y soplándole el polvo. Nunca utilice aceite. Limpie o cambie el elemento cada 50 horas y cámbielo cada 200 o una vez al año. Limpie y cambie el filtro de aire con más frecuencia si trabaja en ambien- tes polvorientos.
  • Page 130 REVISIÓN DE LA BATERÍA ¡CUIDADO! El líquido de la batería es un ácido venenoso y corrosivo. Se pueden producir serios daños si hay contacto con la piel, ojos y ropa. Si el nivel del líquido de la batería es bajo, rellénela con agua destilada. FUNCIONAMIENTO DEL MOTOR A ALTA ALTITUD Este motor está...

  • Page 131: Preparativos Para El Almacenamiento

    10. PREPARATIVOS PARA EL ALMACENAMIENTO UTILICE TODO EL COMBUSTIBLE HASTA SU AGOTAMIENTO CUIDADO Prohibido fumar Si no se utiliza el motor para más de un mes, operar el motor hasta que el combustible esté agotado completa- mente, luego almacenar el equipo en un lugar que presenta baja humedad con el fin de evitar todos los problemas de arranque y funcionamiento debido...
  • Page 132 11. ESPECIFICACIONES TÉCNICAS MODELO EH72 FI Enfriamiento de aire, 4 tiempos, cilindro doble en V, Tipo árbol de toma de fuerza horizontal (P.T.O.), motor de gasolina OHV Diámetro x carrera mm(pul.) 2-84 x 65 (3,31 x 2,56) Desplazamiento 720 (43,9) (Cúbico-pul.) Potencia contínua 14,9 (20,0) / 3600...
  • Page 133 ISSUE EMD-EU6943 PRINTED IN USA December 2009...
  • Page 134 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 135 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 136 APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
  • Page 137 See GENERAL SPECIFICATIONS for vehicle load and seating capacity. Read the following warnings before operating vehicle: Read the following information and warnings before operating vehicle: In any product, components will eventually fail to perform prop- erly as the result of normal use, age, wear or abuse. To prevent personal injury or death, observe the following: It is virtually impossible to anticipate all possible component...
  • Page 138 CONTACT US: E-Z-GO Textron, Inc. 1451 Marvin Griffin Road Augusta, Georgia 30906-3852 USA FAX: 855-256-9900 For parts and repair, contact local dealer. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc., Technical Communications Department...

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