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ENGINE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
AIR FILTER INSPECTION/REPLACE-
B
MENT
1
Fig. 9 Air Filter Assembly
NOTICE: The air filter assembly on the vehicle is a
dry unit. Do not use oil on the filter or any part of the
unit.
1.
To access the air filter, raise the seat.
2.
Unsnap two clips that secure the cover (2) to the
canister (1) and remove the cover.
3.
Remove the air filter element (3).
4.
Clean the inside of the cover, canister and dust col-
lector (4) (Ref. Fig. 9).
5.
Inspect the air filter element (3) and replace it in
accordance with the PERIODIC SERVICE SCHED-
ULE.
6.
Install the air filter element (3) and install the cover
(2). Be sure the cover is properly seated and all clips
are fastened securely.
Clean the Air Filter Element
Do not use compressed air to clean
the air filter; doing so will damage
the filter which may result in dam-
age to the engine.
If the element is in acceptable condition, loose dirt may be
removed by tapping the filter lightly. DO NOT use oil on
the filter element or any part of the unit.
Install the element in the same way it was removed, being
sure that the cover clips are fastened securely.
116
2
3
4
Repair and Service Manual
STARTER/GENERATOR BELT TEN-
SION
Tool List
Belt Tension Gauge......................................................1
Wrench, 3/4" ................................................................1
Wrench, 9/16" ..............................................................2
Ratchet.........................................................................1
Socket, 3/4"..................................................................1
The starter/generator belt tension should be checked
after the first 15 - 20 hours and set to 75 - 80 lbs. (34 - 36
kg).
At no time during installation of
belt, should the belt tension exceed
160 lbs (73 kg).
During installation, the belt must
not be rolled over the edges of the
starter/generator or drive clutch pul-
leys. Excessive stretch in belt may cause cord fail-
ure.
NOTICE: A loose belt can cause audible vibration
and squeal.
Tighten a new starter/generator belt to 110 - 130 lbs. (50 -
59 kg) tension when a gauge is applied half way between
the two pulleys (Ref. Fig. 10).
Fig. 10 Checking Belt Tension with Gauge
A new belt may be checked manually. A maximum deflec-
tion of 3/8" (10 mm) is acceptable (Ref. Fig. 11).
Fig. 11 Checking Belt Tension with Finger
Qty.
3/8" (1 cm) Maximum
Deflection (New Belt)
1/2" (1.3 cm) Maximum
Deflection (Existing Belt)
653045
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