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SaMASZ P4-471 C Operator's Manual

Trailed tedder
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OPERATOR'S MANUAL
TRAILED TEDDER
P4-471 C
P4-531 C
P6-771 C
Serial No.
Translation of the original manual
SaMASZ Sp. z o.o.
Poland, 16-060 Zabłudów, ul. Trawiasta 1
– 4 rotors
– 4 rotors
– 6 rotors
Established – 1984
NIP PL-966-159-29-76
tel. (+48) (85) 664 70 31
fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
www.samasz.pl
IN0684USA001
2017.03.15
EDITION No 1

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  • Page 1 SaMASZ Sp. z o.o. Poland, 16-060 Zabłudów, ul. Trawiasta 1 Established – 1984 NIP PL-966-159-29-76 tel. (+48) (85) 664 70 31 fax (+48) (85) 664 70 41 e-mail: samasz@samasz.pl www.samasz.pl OPERATOR’S MANUAL TRAILED TEDDER P4-471 C – 4 rotors P4-531 C –...
  • Page 2 Well-proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and reliability of SaMASZ tedders. We congratulate you on the purchase of your new SaMASZ tedder and wish you much pleasure and the very best work results through the years to come.

  • Page 3: Table Of Contents

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C Table of contents page 1. IDENTIFYING THE MACHINE ..................... 2 2. INTRODUCTION ........................2 3. PROPER AND INTENDED USE ....................3 3.1. Technical data ........................... 3 3.2. Design and working principle ....................4 3.2.1.

  • Page 4: Identifying The Machine

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 1. IDENTIFYING THE MACHINE Data plate is attached on the tedder's main frame as shown below in Fig. 1. Fig. 1. Data plate location Fig. 2. Data plate Data plate includes:...

  • Page 5: Proper And Intended Use

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 3. PROPER AND INTENDED USE Rotary tedder is designer to tedding cut forage and dry hay in order to make their drying process. WARNING! Do not use the tedder for purposes other than those listed in this manual.

  • Page 6: Design And Working Principle

    Safety guards (2, 5, 7) are mounted on linkage and lateral drive units. For transport the two outer units with rotors are folded by hydraulics to vertical position and locked with a locking pawl (3). Fig. 3. Parts of SaMASZ rotary tedder (for: P4-471 C, P4 – 531 C) 1 – Rotor arm 7 –...

  • Page 7: Trailed 6 -Rotary Tedder

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 3.2.2. Trailed 6 -rotary tedder Overview of trailed 6-rotary tedder is shown in Fig. 4. Carrying frame (1) with hitch (2) enables coupling of the tedder with tractor's lower links. Drive from tractor rpm is transmitted through rotary gear with shaft and intersecting axis gears onto rotors.
  • Page 8 Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C Tab. 2. Recommended PTO shafts for rotary tedders Power Length Torque Model Symbol Manufacturer Notes in / mm P4-471 C 2′ 10″-3′ 11″ / 7G4N086CE00707HA Bondioli & Pavesi P4-531 C 860-1200 2′...

  • Page 9: Safety Precautions

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 4. SAFETY PRECAUTIONS The following precautions are for your safety. They must be read carefully and followed by every person who operates or maintains the machine. Failure to follow these safety precautions could result in serious injury or death to the operator, maintenance person or bystanders and property damage to the machine and surrounding property.
  • Page 10 Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C Never start the tedder if any people or animals are around the tedder Never start the tedder when it is lifted. Always follow safety labels describing hazards, and warning signs placed on the machine...

  • Page 11: Qualifications Of Operator

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C In the event of a fatal failure, please call for technical service, and if an accident (in this case: road accident) occurs, respect first aid rules and contact responsible services.

  • Page 12: Putting The Machine Onto Another Vehicle For Transport

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C The behavior of the tractor on the road, such as its turning and braking capacities, are affected by the implements mounted. When driving on the road after work, check to make sure that the tires and soil working tools are clean to prevent the road surface from becoming dirty.

  • Page 13: Working Parts

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 2630 mm Location of center of gravity, tedder’s catching points (for: P6-771C) Fig. 7. WARNING! Securing the maneuver area and providing safety for operation performed is the responsibility of the person in charge of moving of the machine.

  • Page 14: Residual Risk

    Service life for hydraulic hoses is 5 years from their production date. 4.8. Residual risk Despite the fact, that SaMASZ Sp. z o.o. company – the manufacturer of the tedder takes the responsibility for the tedder design and manufacturing, in order to eliminate hazard, certain risk when operating the tedder is unavoidable.

  • Page 15: Residual Risk Evaluation

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C never operate the tedder when it is not in working order or has damaged safety guards, never get your hands and legs close to rotating parts of the tedder, during repair and maintenance of the tedder, always comply with descriptions included in operator’s manual.
  • Page 16 Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C N-01 N-03 N-04 N-06 Exercise particular caution Read the operator’s manual Before any service or repair Warning: pulling-in parts when PTO shaft is rotating before use disconnect the power supply...
  • Page 17 Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C N-162 N-168 N-183 Do not touch the machine Caution: danger of pulling before the rotating parts in of legs have not come to a complete N-172 stop N-196 N-197 N-198...
  • Page 18 Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C N-03; N-04; N-06; N-07; N-23; N-50 N-15; N-62;N-162 N-204; N-205; N-206 N-117; N-167; N-168; N-183 N-01; N-49 N-29 Fig. 8. Locations of safety labels on the tedder N-196/ N-196/ N-172...

  • Page 19: Operation

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 5. OPERATION WARNING! Before beginning to use this machine, do the following: • Read manual, especially safety precautions in section 4. • Make sure you are familiar with all controls and functions.

  • Page 20: Trailed 6 -Rotary Tedder

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 5.1.2. Trailed 6 -rotary tedder WARNING! • Only hitch and unhitch machine on a flat surface with compact dirt. • Keep everyone away from area between tedder and tractor. • Be careful near link road zone of tractor's rear power lift. Contains sharp parts.
  • Page 21 Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C WARNING! Before folding tedder to transport position for tractor with PTO shaft automatic lock, the PTO shaft shall be disconneted from tractor. Keeping the shaft connected may cause damage to drive shafts.
  • Page 22 Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C b) Transport a) Working position position Rear drive wheel Rear drive wheel Fig. 14. Switching tedder to transport position (for: P6-771C) WARNING! Failing to switch the tedder to its vertical transport position may cause damage to the tines and the entire machine (for: P4-471C, P4-531C).

  • Page 23: Mounting Pto Shaft

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 5.3. Mounting PTO shaft PTO shaft’s end with friction clutch should be mounted on tedder’s side. The PTO shaft plastic guards have to be secured by fastening their small chains to immovable parts of tractor and tedder.

  • Page 24: Switching From Transport To Working Position

    Fig. 17. Unlatching the lock by means of a cord SaMASZ tedders are equipped with repellent mechanism for mobile tedder arms. Thanks to it, arms can be folded with no need of leaving the tractor cabin. It may however be limited by the slope, on which the machine is being folded.

  • Page 25: Preparations To Operation And Operating Tedder

    5.5. Preparations to operation and operating tedder NOTE: As long as the machines are stored at SaMASZ the cylinders are protected by special grease in order to secure them against weather which may cause their premature wear. Before starting the operation excess grease should be removed from the cylinders.

  • Page 26: Tedder Clogging And Jams

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C Fig. 20. Adjusting tedding angle with wheel position adjustment IMPORTANT: In order to switch transport positions of trailed tedder's (middle) drive wheels lift the machine up by means of a lifting device as well as ropes or chains with load greater than the tedder's total weight provided on its data plate.

  • Page 27: Dismounting Tedder

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C WARNING! Removing clogs and jams while the tedder is in operation can lead to the accident! In case of machine blockage caused by wrapped material, set the machine on a flat surface, remove excess material using sharp tool.

  • Page 28: Mounting And Adjustments

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 6. MOUNTING AND ADJUSTMENTS 6.1. Mounting of the tines The tines should be mounted according to the scheme shown in Fig. 23 and Fig. 24. Fig. 23. Mounting of the tines P4-471C and P4-531 C Fig.

  • Page 29: After Season Maintenance And Storing

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 6.3. After season maintenance and storing It is recommended for the operator to wear protective gloves when performing maintenance works. At the end of the season the tedder should be cleaned, washed and dried. Carefully grease unpainted surfaces and 3-point linkage pins.

  • Page 30: Lubrication

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 7. LUBRICATION 7.1. Intersecting axis gears On daily basis prior to work commencement check the oil level and, if need be, refill once removing the vent B (Fig. 25) in upper section of the gear. The oil level can be checked by opening check plug A at the back of the intersecting gear.

  • Page 31: Joints

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 7.2. Joints Lubrication point with STP grease Lubrication point with STP grease Fig. 26. Lubrication points of the joints 7.3. Risks present when lubricating If risk of splashing is present, make sure to wear protective eyewear with side guards.

  • Page 32: Defects And Their Repairs

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 8. DEFECTS AND THEIR REPAIRS Defect Reason Repair Damaged or dirty Replace or clean connecting The tedder does not lift/lower components of hydraulics components of the hydraulics hydraulically Damaged hydraulic unit of...

  • Page 33: Disassembly And Withdrawal From Use

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 9.2. Disassembly and withdrawal from use If the tedder cannot be repaired anymore, it should be withdrawn from use. Therefore oil from the frame gearbox should be drained and thoroughly clean any excess oil with cleaning agent, take parts made of plastic off.
  • Page 34 The dealer is obliged to indicate them. The manufacturer reserves the right to introduce changes in construction. Company SaMASZ is working constantly on development of all types and models. That is why, there is always a possible change of form, equipment and technology of delivered products.

  • Page 35: Warranty Repairs Record

    Trailed tedder Operator’s manual P4-471 C P4-531 C P6-771 C 11.2. Warranty repairs record Repair scope and spare parts replaced: Date, stamp and signature of repair shop. Date, stamp and signature of repair shop. Date, stamp and signature of repair shop.

This manual is also suitable for:

P4-531 cP6-771 c

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