Table of Contents
Related Manuals for Fluidwell D030-P Series
Summary of Contents for Fluidwell D030-P Series
- Page 1 D030-P ATCH ONTROLLER WITH ONTROL UTPUT Signal input type P: pulse, Namur and coil Control Output: one control output for one stage batching Fluidwell D-Series Indicators - The better alternative for DIN panel mount indicators...
- Page 2 User manual D030-P Batch Controller Health and Safety Information Caution: The D030-P must only be installed, operated and maintained by competent personnel that received proper training on regular basis, including instructions on the various types of protection and installation practices, relevant rules and regulations, and the general principles of area classification.
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Page 3: Read Me First
This manual is intended for all personnel involved in the operation, configuration, installation and troubleshooting of the D030-P Batch Controller. Information in this manual is subject to change without prior notice. Fluidwell bv is not responsible for mistakes in this material or for incidental damage caused as a direct or indirect result of the delivery, performance or use of this material. -
Page 4: Table Of Contents
User manual D030-P Batch Controller How To Read This Manual Caution: • Before operating, configuring, opening or installing the D030-P you are expected to have read and understood all relevant sections in this manual. • Before operation the D030-P MUST be installed in compliance with the installation instructions as described in "Installation Instructions"... - Page 5 Contents Read Me First! About This Guide ............iii Prerequisites.
- Page 6 User manual D030-P Batch Controller 1 – C ONTENTS 4 Configuring the D030-P General ..............18 The D030-P Display Functions .
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Page 7: Chapter 1: "Introduction
Introduction CHAPTER System Description of the D030-P Functions and Features The Batch Controller model D030-P is a microprocessor controlled device for batching and filling of small batch sizes up to medium large quantities as well as displaying total and accumulated total . -
Page 8: The D030-P Display Functions
User manual D030-P Batch Controller 1 – I NTRODUCTION The D030-P Display Functions The D030-P has a large transflective LCD with a number of symbols and digits to display measuring units, status information, trend indication and keyword messages. Figure 2: The display functions of the D030-P Indication of large Measuring units large display display readout... -
Page 9: Available D030-P Configurations
User manual D030-P Batch Controller – 1 NTRODUCTION Available D030-P configurations Your D030-P model is available in a number of hardwired configuration options. A product label on the backside of the unit identifies which configuration options are included in your D030-P. The following table identifies the options that may apply to your D030-P. -
Page 10: Chapter 2: "Specifications Of The D030-P
Specifications of the D030-P CHAPTER General specifications Display Type High intensity reflective numeric and alphanumeric LCD, UV- resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31")digits. Various symbols and measuring units. Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off. Option ZB Transflective LCD with bi-color LED backlight;... -
Page 11: Sensor Excitation
User manual D030-P Batch Controller D030-P – 2 PECIFICATIONS OF THE Sensor excitation Sensor exitation specifications relate to the power supply type. Type PB / PX 3V DC for pulse signals and 1.2V DC for coil pick-up. Note: To prevent battery drainage only use for pulse sensors with a very low power consumption such as coils (sine wave) and reed-switches. -
Page 12: Outputs
User manual D030-P Batch Controller 2 – S D030-P PECIFICATIONS OF THE Outputs Control output Output type Control output according the batch process. Type OH Active 24V DC transistor output; Requires PM/PD. Max load 75mA Passive transistor output - not isolated; Requires PM/PD. Max. 24V DC - 300mA. - Page 13 User manual D030-P Batch Controller D030-P – 2 PECIFICATIONS OF THE This page is left blanc intentionally. FW-D030-P-MAN-EN-V0102_02...
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Page 14: Chapter 3: "Installation Instructions
Installation Instructions CHAPTER Note: This section describes various hardware configurations of the D030-P. Your particular model of the D030-P may not support all configuration options described. Mechanical Installation Figure 3: Mechanical mounting precautions To extend life of your unit: • Mount the D030-P on a solid base to avoid vibrations. •... -
Page 15: Electrical Installation - General
User manual D030-P Batch Controller – 3 NSTALLATION NSTRUCTIONS Electrical installation – general Overview of Terminal Connectors To gain access to the connectors open the panel containing the D030-P. You now see the battery cover with the battery and the connectors at the back side of the display unit as shown below. The actual number and size of connectors depends on your particular model. -
Page 16: Power Supply Wiring
User manual D030-P Batch Controller 3 – I NSTALLATION NSTRUCTIONS Figure 7: Voltage switch positions 8.2V Connector Types and Wiring Sizes The following connector types are fitted. Wires are connected using a flat head screw driver: Classic COMBICON A screw connector with 5.08mm pitch, suitable for 0.2—2.5mm2 or AWG 24—12 wire. - Page 17 User manual D030-P Batch Controller – 3 NSTALLATION NSTRUCTIONS Power wiring type PX Connect the “-”, GND or “0V” wire of your external power supply to pin P3. Connect the “+” wire to pin P4. Figure 8: Power wiring type PX D030-P 8-30Vdc With power wiring type PX pin S4 offers 8.2V to power a device in the field...
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Page 18: Backlight
User manual D030-P Batch Controller 3 – I NSTALLATION NSTRUCTIONS Power wiring type PM Type PM is a galvanically isolated high power switching power supply, converting 115–230Vac mains (50/60Hz) to power the D030-P, the backlight (option) and provides up to 24V sensor supply to the field. -
Page 19: I/O Wiring Options
User manual D030-P Batch Controller – 3 NSTALLATION NSTRUCTIONS I/O wiring options Batch Controller Input Wiring Options Type P Below flowmeter signal types can be connected to the D030-P. The screen of the signal wire must be connected to the common ground if not earthed at the sensor itself. - Page 20 User manual D030-P Batch Controller 3 – I NSTALLATION NSTRUCTIONS Pulse-signal NPN / NPN-LP The D030-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency.
- Page 21 User manual D030-P Batch Controller – 3 NSTALLATION NSTRUCTIONS Reed Switch The D030-P is suitable for use with flowmeters which have a reed switch output signal. For reliable pulse detection a low-pass signal noise filter can be applied, which limits the pulse bounce.
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Page 22: Control Output Wiring
User manual D030-P Batch Controller 3 – I NSTALLATION NSTRUCTIONS Active Input Signal The D030-P is suitable for use with flowmeters which actively provide an output signal. The active output based flowmeter can be powered externally or via the 8.2/12/24Vdc sensor power terminal, provided with power supply PD and PM. -
Page 23: Passive Output, Type Ot
User manual D030-P Batch Controller – 3 NSTALLATION NSTRUCTIONS Passive output, Type OT Type OT provides a passive pull down output, capable of sinking 300mA@50Vdc. Figure 18: Passive output type OT D030-P load Maximum 50Vdc @ 300mA Relay Contact Output, Type OR Type OR provides a potential free output contact, capable of driving 2A @ 230V. -
Page 24: Chapter 4: "Configuring The D030-P
Configuring the D030-P CHAPTER General The D030-P has three buttons and four modes of operation, one of which is “off”. The active modes are displayed by status indicators. Configuration of the D030-P is possible via the Setup and Program modes, which are indicated by PROGRAM SETUP Warning:... -
Page 25: Quick Reference Menu
User manual D030-P Batch Controller D030-P – 4 ONFIGURING THE Quick Reference Menu Shelf mode Mode to deactivate the unit for storage. The unit is switched off. Press START twice to switch the unit on and perform a self test. Operator mode Setup mode Program mode... -
Page 26: Modes Of Operation
User manual D030-P Batch Controller 4 – C D030-P ONFIGURING THE Modes of Operation Shelf Mode In Shelf mode the D030-P shuts down and can be shelved, stored or transported without draining the battery. All settings in EEPROM remain stored, even when the battery is removed. To wake the unit up press the center button ( /) twice to bring it in Operator mode. - Page 27 User manual D030-P Batch Controller D030-P – 4 ONFIGURING THE Program Mode In Program mode you can change the properties (value or setting) of a selected Function item. Warning: Not understanding the effect of your changes can cause unexpected system responses, resulting in process inefficiency, product spilling and downtime.
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Page 28: Overview Of Setup Functions And Settings
User manual D030-P Batch Controller 4 – C D030-P ONFIGURING THE Overview of Setup Functions and Settings & ETUP FUNCTION SETTINGS DEFAULT VALUE 1 – T OTAL 11 Unit 3, GAL, USGAL, NO UNITS 12 Decimals 0000000 - 111111.1 - 22222.22 - 3333.333 13 K-factor 0.000010 - 9,999,999 14 Decimal K-factor... -
Page 29: The D030-P Setup Functions Explained
User manual D030-P Batch Controller D030-P – 4 ONFIGURING THE The D030-P Setup Functions Explained Warning: Disconnect the D030-P from the process before modifying setup items: Changes to setup items take immediate effect! 1 — T ETUP OTAL Below setup items determine the calculation and visualisation of the total volume. •... -
Page 30: Overrun
User manual D030-P Batch Controller 4 – C D030-P ONFIGURING THE SETUP Batch Maximum Batch Maximum limits the operator to enter a new preset-value which is more as the entered batch maximum. The following options are available: X,XXX,XXX quantity 2 — O ETUP VERRUN Overrun can occur at the end of the batch process, as a result of slowness of a valve / pump. -
Page 31: Power Management
User manual D030-P Batch Controller D030-P – 4 ONFIGURING THE 4 — P ETUP OWER ANAGEMENT Below setup options are smart power management functions to set the optimum between the response time of the unit and the (optional) battery life time. SETUP LCD New LCD New defines the display update frequency when the D030-P is unmanned (no buttons... -
Page 32: Others
User manual D030-P Batch Controller 4 – C D030-P ONFIGURING THE 6 — O ETUP THERS Below setup items identify the characteristics, location and accessibility of your D030-P. Below information may be requested when you call for support or maintenance –e.g. in the case of a serious breakdown–... -
Page 33: Chapter 5: "Operating The D030-P
Operating the D030-P CHAPTER The D030-P default mode of operation is the Operator mode. In Operator mode field information is processed and displayed. What information is displayed how depends on the configuration settings, as described in "Configuring the D030-P" on page 18 Signals, generated by the flowmeter in the field, are processed real time in the background, independent from the configured display update speed. -
Page 34: Operator Functions
User manual D030-P Batch Controller 5 – O D030-P PERATING THE Press to "PAUSE" the batch process. Pressing this key twice finishes the process completely and it STOP can't be continued. is also used to select Total and accumulated total and to select a value (In Program STOP mode). -
Page 35: Interrupting And Ending The Batch Process
User manual D030-P Batch Controller D030-P – 5 PERATING THE Interrupting and ending the batch process When is pressed once, the batch process will be temporarily interrupted; the actual values STOP are not lost. At the display, the word "PAUSE" will be flashing. From this stage, the batch process can be resumed with the -key. -
Page 36: Operator Alarms
User manual D030-P Batch Controller 5 – O D030-P PERATING THE Operator alarms Low-battery alarm When the battery voltage drops starts flashing. When flashing the battery is still ok. When is on continuously, the battery is drained and MUST be replaced ASAP! Figure 27: Example of Low-Battery alarm LOW BATTERY Caution:... -
Page 37: Chapter 6: "Maintenance
Maintenance CHAPTER General directions The D030-P does not require special maintenance unless when used in • low-temperature applications, • high humidity environments (above 90% annual mean). It is the customers’ responsibility to take all precautions necessary to dehumidify the internal atmosphere of the D030-P enclosure in such a way that no condensation or ice deposition can occur. -
Page 38: Preventive Maintenance Checks
Caution: Warrantee and certification of the D030-P are waived when repairs are carried out by others than Fluidwell bv or his authorized repair centre. Repair actions that customers are allowed do themselves are • "Replacing the battery" on page 31... -
Page 39: Setup Configuration Examples
Setup Configuration Examples APPENDIX This appendix provides information and examples that might help you configure a number of setup functions. Calculating the K-factor Calculating the K-factor for Totals Below examples show ways to calculate the K-factor and corresponding decimals. Example: Calculating the K-factor for Totals (1) Let us assume that the flowmeter generates 2.4813 pulses per liter and the selected unit is m3 (see 11). - Page 40 User manual D030-P Batch Controller A – S ETUP ONFIGURATION XAMPLES Table 1: Types of flowmeter pickup signal supported (Continued) Signal Explanation Resistance Freq./ Remark type Low sensitive coil input — 90 mV p.t.p. normal sensitivity COIL LO Active pulse input 8.1 10 kHz external power required ACT_8.1...
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Page 41: Troubleshooting The D030-P
Troubleshooting the D030-P APPENDIX In this appendix several issues are described that may occur during installation or operation of your D030-P. If you have an issue that is not reported here, please contact your supplier. Response not as expected Flowmeter does not generate pulses Check: •... - Page 42 User manual D030-P Batch Controller B – T D030-P ROUBLESHOOTING THE The alarm condition will almost certainly be handled internally and if all mentioned values still appear correct, no intervention by the operator is needed. If the alarm occurs more often or stays active for a longer time, please contact your supplier.
- Page 43 User manual D030-P Batch Controller FW-D030-P-MAN-EN-V0102_02...
- Page 44 64 Password 0000 65 Tag Number 0000000 Fluidwell bv P.O. Box 6 Voltaweg 23 T +31 (0)413 343 786 5460 AA Veghel 5466 AZ F +31 (0)413 363 443 Copyright Fluidwell bv - 2014 FW-D030-P-MAN-EN-V0102_02 The Netherlands The Netherlands E displays@fluidwell.com...