Installing The Light Bar - Boss Snowplow RT3 EXT Installation Instructions Manual

Important:
Do not overtighten.
11. Using thread compound, connect the other end
of the hose to the upper fitting on the lift cylinder
(Figure 11), and turn the fitting until it is finger
tight, then turn it another 1-1/2 to 3 turns.
Important:
Do not overtighten.
Important:
Do not get thread-locking
compound on the end of the hose as it will
contaminate the hydraulic system.
12. Install the 1 m (40 inch) hose to the C1 port on
the hydraulic shelf, and turn the fitting until it is
finger tight, then turn it another 1/4 to 1/2 turn.
Important:
Do not overtighten.
13. Using thread compound, connect the other
end of the hose to the left push-frame cylinder
(Figure 10), and turn the fitting until it is finger
tight, then turn it another 1-1/2 to 3 turns.
Important:
Do not overtighten.
Important:
Do not get thread-locking
compound on the end of the hose as it will
contaminate the hydraulic system.
14. Install the 86 cm (34 inch) hose to the C2 port
on the hydraulic shelf and turn the fitting until it
is finger tight, then turn it another 1/4 to 1/2 turn.
Important:
Do not overtighten.
15. Using thread compound, connect the other end
of the hose to the right push-frame cylinder, and
turn the fitting until it is finger tight, then turn it
another 1-1/2 to 3 turns.
Important:
Do not overtighten.
Important:
Do not get thread-locking
compound on the end of the hose as it will
contaminate the hydraulic system.

Installing the Light Bar

1. Secure the light bar to the top of the coupler
tower through the rear holes using 4 bolts (3/8
x 1-1/4 inch) and self-locking nuts (3/8 inch)
(Figure 12). Torque the bolts to 31 N∙m (23 ft-lb).
Note:
If the light bar or plow headlights comes
in contact with the hood of your vehicle, install
the bar using the front holes.
1. Light bar
2. Self-locking nuts (3/8 inch) 4. Bolts (3/8 x 1-1/4 inch)
2. Ensure that the end caps are installed on the
ends of the light bar
1. Light bar
2. Nylon locknut (3/8 inch)
3. Flat washer (3/8 inch)
4. Flat washer (1/4 inch)
5. Split lock washer
3. Secure the left headlight-bracket to the light bar
using a flange-head bolt (3/8 x 1 inch), a flat
washer, and a nylon locknut
Important:
Do not use thread locking
compound on these bolts.
Note:
Do not tighten the fasteners at this time.
11
Figure 12
3. Coupler tower
(Figure 13).
Figure 13
6. Bolt (1/4 inch)
7. Headlight bracket
8. End cap
9. Flange-head bolt (3/8 x 1
inch)
(Figure 13).
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