Grizzly G0890 Owner's Manual
  1. Manuals
  2. Brands
  3. Grizzly Manuals
  4. Planer
  5. G0890
  6. Owner's manual

Grizzly G0890 Owner's Manual

15" fixed-table planers
Hide thumbs
Table of Contents

Advertisement

Quick Links

MODEL G0890/G0891
15" FIXED-TABLE PLANERS
OWNER'S MANUAL
(For models manufactured since 06/19)
COPYRIGHT © JULY, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#MN20544 PRINTED IN TAIWAN
V1.07.19

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the G0890 and is the answer not in the manual?

Questions and answers

Related Manuals for Grizzly G0890

Summary of Contents for Grizzly G0890

  • Page 1 (For models manufactured since 06/19) COPYRIGHT © JULY, 2019 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #MN20544 PRINTED IN TAIWAN V1.07.19...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Lubrication ........... 33 Controls & Components ......... 4 Internal Components........5 SECTION 7: SERVICE ........36 G0890 Machine Data Sheet ......6 Troubleshooting ........... 36 G0891 Machine Data Sheet ......8 Tensioning/Replacing V-Belt......39 Adjusting Feed Roller Heights ..... 40 SECTION 1: SAFETY ........

  • Page 4: Introduction

    Machine Description and it helps us determine if updated documenta- tion is available for your machine. Models G0890 and G0891 are CSA-certified, 3 HP, 15" planers with the following differences: Model G0890 has a 3-knife cutterhead. •...

  • Page 5: Identification

    Headstock Height Handwheel Headstock Height Scale Gearbox Feed Rate Control Knob Magnetic ON/OFF Switch Cast-Iron Extension Tables To reduce your risk of serious injury, read this entire manual BEFORE using machine. G0890/G0891 (Mfd. Since 06/19)

  • Page 6: Controls & Components

    D. Depth Limiter: Limits depth of cut to a maxi- mum of ⁄ " at full width. E. Dust Port: Connects to a dust collection system to extract shavings and dust during operation. Dust port size 4". Figure 1. Main controls and components. G0890/G0891 (Mfd. Since 06/19)

  • Page 7: Internal Components

    Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. G0890/G0891 (Mfd. Since 06/19)

  • Page 8: G0890 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0890 15" 3 HP FIXED‐TABLE PLANER Product Dimensions: Weight................................300 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............25 x 49 x 47-1/2 in.
  • Page 9 The information contained herein is deemed accurate as of 8/20/2019 and represents our most recent product specifications. Model G0890 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. G0890/G0891 (Mfd. Since 06/19)

  • Page 10: G0891 Machine Data Sheet

    The information contained herein is deemed accurate as of 8/20/2019 and represents our most recent product specifications. Model G0891 PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. G0890/G0891 (Mfd. Since 06/19)
  • Page 11 The information contained herein is deemed accurate as of 8/20/2019 and represents our most recent product specifications. Model G0891 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. G0890/G0891 (Mfd. Since 06/19)

  • Page 12: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. -10- G0890/G0891 (Mfd. Since 06/19)
  • Page 13 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -11- G0890/G0891 (Mfd. Since 06/19)

  • Page 14: Additional Safety For Planers

    GRAIN DIRECTION. Planing across the grain adjusted before operation. is hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain. -12- G0890/G0891 (Mfd. Since 06/19)

  • Page 15: Section 2: Power Supply

    To reduce the risk of these hazards, avoid over- loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. -13- G0890/G0891 (Mfd. Since 06/19)
  • Page 16 -14- G0890/G0891 (Mfd. Since 06/19)

  • Page 17: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 18: Inventory

    N. Wrenches 10/13, 12/14, 17/19mm ..1 Ea. O. T-Handle Torx Driver T-25 ......1 P. T-Handle Torx Driver T-30 ......1 Figure 6. Tools and hardware (G0890 only). G0890 Only (Figure 6) Q. Knife-Setting Jig ......... 1 G0891 Only (Figure 7) R.

  • Page 19: Cleanup

    Figure 8. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -17- G0890/G0891 (Mfd. Since 06/19)

  • Page 20: Site Considerations

    Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall 49" Min. 30" for Maintenance 25" Feed Direction Dust Port = Electrical Connection Figure 9. Minimum working clearances for Models G0890 and G0891. -18- G0890/G0891 (Mfd. Since 06/19)

  • Page 21: Assembly

    Figure 10. Extension table mounting locations. Using a straightedge as a guide, rotate set screws until extension tables are in plane with main table, then fully tighten hex bolts installed during Step 1. Figure 12. Dust port installed. -19- G0890/G0891 (Mfd. Since 06/19)

  • Page 22: Dust Collection

    Figure 13. Example of dust hose connected to a normal break-in procedure and will help maxi- dust port. mize the service life of the machine by flushing away any particles from the break-in and manu- facturing process. -20- G0890/G0891 (Mfd. Since 06/19)

  • Page 23: Test Run

    — If the machine does start with the STOP button pushed in, immediately disconnect power to the machine. The STOP button safety feature is not working correctly and must be replaced before further using the machine. Call Tech Support for help. -21- G0890/G0891 (Mfd. Since 06/19)

  • Page 24: Recommended Adjustments

    Step-by-step instructions for these adjustments can be found in the SERVICE section starting on Page 36. Factory adjustments that should be verified: Tensioning/replacing V-belt (Page 39). • Calibrating headstock elevation scale (Page 44). • -22- G0890/G0891 (Mfd. Since 06/19)

  • Page 25: Section 4: Operations

    OFF. ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -23- G0890/G0891 (Mfd. Since 06/19)

  • Page 26: Workpiece Inspection

    On the contrary, Figure 16. Janka Hardness Rating for some a workpiece supported on the bowed side common wood species. will rock during operation and could cause severe injury from kickback. -24- G0890/G0891 (Mfd. Since 06/19)

  • Page 27: Planing Tips

    • Always true cupped or warped stock on a jointer before planing. -25- G0890/G0891 (Mfd. Since 06/19)

  • Page 28: Depth Of Cut

    Scale Problem: Regularly spaced indentations across face of workpiece are caused by excessive out- feed roller pressure or excessive feed rate. Figure 17. Location of depth-of-cut control. Solution: Reduce outfeed roller pressure; reduce feed rate. -26- G0890/G0891 (Mfd. Since 06/19)

  • Page 29: Setting Feed Rate

    Replacement knives are available through Grizzly Replacement knives are available through Grizzly (refer to Accessories for options). (refer to Accessories for options).
  • Page 30 Gib Bolt fully tightening gib bolts (see Figure 22). Jack Screw Figure 19. G0890 cutterhead components. Loosen cutterhead gib bolts until knife is completely loose. Jack Screw Access Holes — If you are replacing the knives, remove the...

  • Page 31: Rotating/Replacing Cutterhead Inserts (G0891)

    Gib Bolt Figure 24. Figure 22. Example of using knife-setting jig to set knife height on Model G0890. Incrementally snug gib bolts in an even manner, starting at middle and working your way to ends by alternating left and right, as illustrated.
  • Page 32 Dirt or dust trapped between insert and cutterhead will raise insert, and make marks on your workpiece when planing. Tip: Use low-pressure compressed air or a vacuum nozzle to clean out cutterhead pocket. -30- G0890/G0891 (Mfd. Since 06/19)

  • Page 33: Section 5: Accessories

    SECTION 5: ACCESSORIES T28000—”Bear Crawl” Mobile Base We took years of input and months of testing and design to come out with the Grizzly “Bear Crawl” Installing unapproved accessories may Mobile Base. Its 1200 lb. capacity, steel and rub- cause machine to malfunction, resulting in ber heavy-duty ball bearing wheels, and toe flip- serious personal injury or machine damage.
  • Page 34 T20452—“Kirova” Anti-Reflective S. Glasses T20456—DAKURA Safety Glasses, Black/Clear T20502 T20452 T20503 T20451 Figure 29. Grizzly planer blades. D2273— Single Roller Stand This super heavy-duty roller stand features con- T20456 venient hand knobs for fast height adjustment. Invaluable for supporting work on machines of Figure 31.

  • Page 35: Section 6: Maintenance

    Every 40 Hours of Operation: and sealed at the factory. These bearing do not • Clean cutterhead and, for G0890, check knife require any further attention unless they need gib bolt tightness (Page 27). to be replaced. If a bearing fails, your planer will •...
  • Page 36 Move the headstock up and down to distribute the lubricant. Column Leadscrew Figure 34. Location of column and leadscrew. -34- G0890/G0891 (Mfd. Since 06/19)
  • Page 37 Drain Plug Figure 36. Drive chains and sprockets for infeed and outfeed rollers. Figure 37. Location of gearbox drain plug. Fill Plug Figure 38. Example of gearbox fill plug. -35- G0890/G0891 (Mfd. Since 06/19)

  • Page 38: Section 7: Service

    9. Run capacitor at fault. 9. Test/repair/replace. 10. Pulley slipping on shaft. 10. Tighten loose pulley; replace pulley/shaft if damaged. 11. Contactor not energized/has poor contacts. 11. Test all legs for power/replace. 12. Motor bearings at fault. 12. Test/repair/replace. -36- G0890/G0891 (Mfd. Since 06/19)
  • Page 39 4. Replace affected knife (Page 27) or have it 4. Nicked or chipped knife/insert. sharpened; rotate/replace insert (Page 29). Chipping/indentation 1. Chips aren't being properly expelled from 1. Use a proper dust-collection system. in workpiece surface cutterhead. (inconsistent pattern). -37- G0890/G0891 (Mfd. Since 06/19)
  • Page 40 2. Feeding workpiece too slow. 2. Increase feed rate. 3. Cutting depth too shallow. 3. Increase depth of cut. If workpiece twists in 1. Feed rollers not parallel with table. 1. Adjust feed rollers (Page 40). machine. -38- G0890/G0891 (Mfd. Since 06/19)

  • Page 41: Tensioning/Replacing V-Belt

    Figure 39. Figure 40. Location of motor mount cap screws. Note: A collection of black belt dust at the bottom of the belt cover is normal during the life of the belt. -39- G0890/G0891 (Mfd. Since 06/19)

  • Page 42: Adjusting Feed Roller Heights

    Dist. Below Knife/Insert at BDC (Figure 42) A. Infeed Roller ........0.040" B. Outfeed Roller ........0.020" Chip Breaker (Bottom Dead Center) A & B Infeed Outfeed Roller Roller Figure 42. Planer component recommended clearances (illustration is not to scale). -40- G0890/G0891 (Mfd. Since 06/19)
  • Page 43 Move feed speed knob to neutral position to allow infeed roller to freely rotate. Keeping Rotacator dial at "0", position it under right-hand side of infeed roller and find BDC of a serrated edge by rocking infeed roller back and forth. -41- G0890/G0891 (Mfd. Since 06/19)
  • Page 44 (see Figure 46). before cutting it in half. 10. Using a feeler gauge, adjust set screw so G0890 Only: Make sure knives are set to it is 0.040" from roller bushing block (see correct height (refer to Adjusting/Replacing Figure 46), then tighten jam nut.

  • Page 45: Adjusting Roller Spring Tension

    (see Figure 48) that secure chip deflector and adjust gap to correct setting. Re-tighten flange bolts, then replace belt cover, top cover, and dust port. Figure 47. Example of roller spring tension adjustment screws. -43- G0890/G0891 (Mfd. Since 06/19)

  • Page 46: Calibrating Headstock Elevation Scale

    Figure 49. Location of adjustment screw for is critical for safe operation of this planer. table elevation scale. DO NOT operate planer if anti-kickback fingers are not operating correctly. Failure to heed this warning could result in serious personal injury. -44- G0890/G0891 (Mfd. Since 06/19)

  • Page 47: Tensioning Headstock Height Chain

    NOT Parallel DO NOT let chain fall off sprockets. It can Table be very difficult to return chain to its proper location on sprockets without changing Figure 53. Front-to-back parallelism of table and table adjustments. cutterhead. -45- G0890/G0891 (Mfd. Since 06/19)
  • Page 48 .008" of vertical movement as the cogs are turned. Make sure, as you turn the sprockets, to keep an accurate tooth count to ensure that the headstock is adjusted equally. Mark location of one tooth of sprocket that you are adjusting. -46- G0890/G0891 (Mfd. Since 06/19)

  • Page 49: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -47- G0890/G0891 (Mfd. Since 06/19)

  • Page 50: G0890/G0891 Wiring Diagram

    Always use the wiring diagram inside the motor junction box. RA-20 MAGNETIC SWITCH ASSEMBLY SDE MP-18 6-20 Plug Ground Start Capacitor 400MFD 125VAC Run Capacitor 70uF 250VAC READ ELECTRICAL SAFETY -48- G0890/G0891 (Mfd. Since 06/19) ON PAGE 47!

  • Page 51: G0890/G0891 Electrical Components

    G0890/G0891 Electrical Components Figure 56. G0890/G0891 motor junction box. Figure 55. G0890/G0891 magnetic switch with cover removed. READ ELECTRICAL SAFETY -49- G0890/G0891 (Mfd. Since 06/19) ON PAGE 47!

  • Page 52: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Headstock (G0890) 57-3 57-4 57-2...
  • Page 53 HEX BOLT M6-1 X 16 P0890060 PULLEY (G0890) P0890011 OUTFEED ROLLER P0890060 PULLEY (G0891) P0890012 COLLECTOR HOOD P0890061 KEY 6 X 6 X 20 (G0890) P0890013 CHIP BREAKER P0891061 KEY 6 X 6 X 30 (G0891) P0890016 TOP COVER P0890062 FLAT WASHER 8MM P0890017...

  • Page 54: Stand & Motor

    Stand & Motor 125-3 (G0890) 125-1 125-2 125-4 133-1 133-2 133-3 133-4 133-5 133-6 133-7 133-8 133-9 133-10 133-11 BUY PARTS ONLINE AT GRIZZLY.COM! -52- G0890/G0891 (Mfd. Since 06/19) Scan QR code to visit our Parts Store.
  • Page 55 PLATE P0890162 FLAT WASHER 8MM P0890132 ADJUSTABLE BRACKET P0890163 T-HANDLE TORX DRIVER T-30 P0890133 MOTOR 3HP 230V 1PH P0890192 KNIFE SETTING JIG (G0890) 133-1 P0890133-1 MOTOR FAN COVER P0890193 FLAT WASHER 6MM 133-2 P0890133-2 RUN CAPACITOR COVER P0890194 LOCK WASHER 6MM...

  • Page 56: Table

    Table BUY PARTS ONLINE AT GRIZZLY.COM! -54- G0890/G0891 (Mfd. Since 06/19) Scan QR code to visit our Parts Store.
  • Page 57 P0890296 BUSHING P0890214 BRACKET P0890297 INT RETAINING RING 38MM P0890215 SHAFT P0890298 BALL BEARING 6202Z P0890216 SPROCKET P0890299 INT RETAINING RING 35MM BUY PARTS ONLINE AT GRIZZLY.COM! -55- G0890/G0891 (Mfd. Since 06/19) Scan QR code to visit our Parts Store.

  • Page 58: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -56- G0890/G0891 (Mfd.

  • Page 59: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

This manual is also suitable for:

G0891

Table of Contents