Grizzly G0889 Owner's Manual

Grizzly G0889 Owner's Manual

13" benchtop planer

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MODEL G0889/G0889Z
13" BENCHTOP PLANER
OWNER'S MANUAL
(For models manufactured since 12/18)
5012917
COPYRIGHT © DECEMBER, 2018 BY GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 2019 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JL20134 PRINTED IN TAIWAN
V2.04.19

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Summary of Contents for Grizzly G0889

  • Page 1 (For models manufactured since 12/18) 5012917 COPYRIGHT © DECEMBER, 2018 BY GRIZZLY INDUSTRIAL, INC. REVISED APRIL, 2019 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Controls & Components ......... 4 Lubrication ........... 32 Internal Components........5 Replacing Motor Brushes ......34 Machine Data Sheet (G0889) ..... 6-7 Cleaning Infeed & Outfeed Rollers ....34 Machine Data Sheet (G0889Z) ....8-9 Cleaning Feed Rollers ......... 35 SECTION 1: SAFETY ........
  • Page 4: Introduction

    Machine Differences and it helps us determine if updated documenta- tion is available for your machine. Models G0889 and G0889Z are 13" benchtop planers with the following differences: • Model G0889 has a 3-knife cutterhead with high-speed steel knives.
  • Page 5: Identification

    ON/OFF Switch Port Cutterhead Lock Lever Reset Button Table Cutterhead Depth Stop Dial Depth-of-Cut Cutterhead Motor Brush Gauge Elevation Scale Housing To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 6: Controls & Components

    Cutterhead Depth Stop Dial: Quickly adjusts D. Depth-of-Cut Gauge: Shows depth of cut headstock height from ⁄ "–1 ⁄ " per factory (from 0"– ⁄ ") when workpiece contacts detents. indicator at bottom of gauge. Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 7: Internal Components

    Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 8: Machine Data Sheet (G0889)

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0889 13" 2 HP BENCHTOP PLANER Product Dimensions: Weight................................66 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 23-1/2 x 33-1/2 x 22 in.
  • Page 9 Dual Return Rollers Built-In Dust Collection System with 2-1/2" Port Convenient Grab Handles for Mobility Model G0889/G0889Z (Mfd. Since 12/18) The information contained herein is deemed accurate as of 10/13/2019 and represents our most recent product specifications. Model G0889 PAGE 2 OF 2...
  • Page 10: Machine Data Sheet (G0889Z)

    The information contained herein is deemed accurate as of 10/13/2019 and represents our most recent product specifications. Model G0889Z PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 11 The information contained herein is deemed accurate as of 10/13/2019 and represents our most recent product specifications. Model G0889Z PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 12: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. -10- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 13 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -11- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 14: Additional Safety For Planers

    GRAIN DIRECTION. Planing across the grain adjusted before operation. is hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain. -12- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 15: Section 2: Power Supply

    -13- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 16 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -14- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 17: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
  • Page 18: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -16- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 19: Site Considerations

    Children and visitors may be seriously injured if unsuper- vised around this machine. Lock entrances to the shop " or disable start switch or power connection to prevent unsupervised use. " Figure 7. Minimum working clearances. -17- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 20: Bench Mounting

    Bench Mounting Assembly Number of Mounting Holes ......4 The Model G0889/G0889Z comes partially Dia. of Mounting Hardware Needed ..⁄ " assembled. The cutterhead elevation crank and dust port must be installed before operating the The base of this machine has mounting holes planer.
  • Page 21: Dust Collection

    Figure 12. Dust hose installed onto dust port. Tug hose to make sure it does not come off. Note: A tight fit is necessary for proper performance. -19- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 22 Call Tech Support for help. Remove switch disabling key, as shown in Figure 13. Figure 13. Removing key from paddle switch to disable switch and prevent unauthorized use. -20- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 23: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -21- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 24: Workpiece Inspection

    Workpieces with slight cupping can be safely common wood species. supported if the cupped side is facing the table. Avoid planing a workpiece bowed side-down, which can cause rocking during planing and potential kickback. -22- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 25: Planing Tips

    • Always true cupped or warped stock on a jointer before planing. -23- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 26: Setting Depth Of Cut

    Problem: Regularly spaced indentations across 1 Turn face of workpiece are caused by excessive ⁄ " outfeed roller pressure or excessive feed rate. Figure 15. Crank elevation increments. Solution: Reduce outfeed roller pressure; reduce feed rate. -24- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 27: Feeding Workpiece

    ⁄ ". However, as long as you move the handle in the same Depth direction during operation, backlash will not Stop be a factor. Dial Scale Figure 17. Depth stop dial and scale. -25- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 28: Adjusting Table Alignment

    Recheck table height from side to side, then tighten stop nut to secure the set- Tools Needed ting. Open-End Wrench 10mm ........2 Precision Straightedge 24" ........ 1 -26- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 29: Adjusting/Replacing Knives (G0889)

    The condition of the knives on the Model G0889 will affect the precision of the cut. During opera- tion, watch for the following signs of dulled knives: •...
  • Page 30 Repeat Steps 2–3 for remaining knives, then Installing Knives replace dust hood. DISCONNECT MACHINE FROM POWER! Using included magnets, align knife with two pins on cutterhead. Be sure knife is oriented with beveled edge up, as shown in Figure 23. -28- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 31: Rotating/Replacing Cutterhead Inserts (G0889Z)

    Put on heavy leather gloves to protect your fingers and hands. The carbide inserts are very sharp and can quickly cut your hands. ALWAYS use caution and heavy leather gloves when handling these parts to reduce the risk of personal injury. -29- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 32: Section 5: Accessories

    Especially important if you or serious personal injury or machine damage. employees operate for hours at a time. To reduce this risk, only install accessories recommended for this machine by Grizzly. H4978 NOTICE T20446 Refer to our website or latest catalog for H4979 additional recommended accessories.
  • Page 33 45° bevel adjustment. Great for job sites or shops with lim- ited space! Figure 31. T26419 Synthetic Grease. Figure 33. G0821 Benchtop Jointer. www.grizzly.com 1-800-523-4777 order online at or call -31- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 34: Section 6: Maintenance

    To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, Cleaning the Model G0889/G0889Z is relatively maintenance, or service. easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth.
  • Page 35 Apply light coating of grease to chain linkage Figure 35. Cutterhead elevation leadscrews and and sprockets. feed roller drive chain exposed for lubricating. Tilt machine back onto base. -33- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 36: Replacing Motor Brushes

    Replacing Motor Cleaning Infeed & Brushes Outfeed Rollers The motor on the G0889/G0889Z is equipped Saw dust and workpiece grime can accumulate with two long-life carbon brushes—one on the on the infeed and outfeed rollers, creating incon- front and one on the back of the motor. The brush sistent pressure on the workpiece as it is fed life is affected by motor loads and usage.
  • Page 37: Cleaning Feed Rollers

    Remove any trapped material from between roller assembly and bracket. Bracket Bushing Block Figure 39. Sawdust can get trapped between the bushing block and the bracket. -35- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 38: Tensioning/Replacing Drive Belt

    Steps 6–8 until they Pulley are. Motor Tension Cap Screw 10. Replace side panel, secure top cover, and re-install cutterhead depth stop dial. Cutterhead Pulley Belt Figure 40. Drive belt and pulleys. -36- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 39: Section 7: Service

    5. Knives/gibs at fault. 5. Resharpen/replace knives; set knife alignment correctly (Page 27). 6. Motor bearings at fault. 6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 7. Cutterhead bearings at fault. 7. Replace bearing(s). -37- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 40 2. Cutting depth too shallow. 2. Increase depth of cut (Page 24). Infeed/outfeed 1. Chain and sprockets are worn, 1. Adjust chain and sprockets; replace if necessary rollers not rotating. (Page 42). misadjusted, disconnected, or broken. -38- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 41: Calibrating Headstock Elevation Scale

    Check cutterhead contact with wood blocks. calibrate thickness reading. — If cutterhead makes even contact between wood blocks, no adjustment is needed. — If cutterhead only touches one wood block, continue to Step 5. -39- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 42: Adjusting Cutterhead Lock Lever

    For consistent planing, ensure the lock lever exerts even pressure to keep the headstock stationary during the cut. Tools Needed Open-End Wrenches 8mm ........ 2 Hex Wrench 5mm ..........1 -40- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 43: Calibrating Depth Stop Dial

    (see Figure 46). Repeat Steps 2–6 as needed until both Cutterhead Elevation Scale scales match. Depth Stop Dial Figure 46. Removing dial from machine body. Remove top assembly and side panels. -41- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 44: Replacing Table Height Chain

    Hex Wrench 6mm ..........1 To replace table height chain: DISCONNECT MACHINE FROM POWER! Gently tilt machine onto its side to expose Figure 48) and table height chain (see sprockets. Cotter Pin Figure 48. Table height chain. -42- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 45: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -43- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 46: Wiring Diagram & Electrical Components

    Always use the wiring diagram inside the motor junction box. Figure 49. Paddle switch. Neutral 120 VAC 5-15 Plug (As Recommended) Ground Paddle Switch (viewed from behind) Figure 50. Circuit breaker. Circuit Breaker Ground 125/250VAC 2 HP Motor -44- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 47: Section 9: Parts

    30 31 42 43 78 79 80 82 83 84 85 60 (G0889) 60 (G0889Z) 177 (G0889) 177 (G0889Z) 82 128 BUY PARTS ONLINE AT GRIZZLY.COM! -45- Model G0889/G0889Z (Mfd. Since 12/18) Scan QR code to visit our Parts Store.
  • Page 48 Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
  • Page 49 P0889127 CAP SCREW M4-.7 X 12 P0889176 HOLE COVER (RUBBER) P0889128 HEX NUT M10-1.5 P0889177 T-HANDLE TORX WRENCH T-30 (G0889) P0889129 TABLE ADJ SCREW M10-1.5 X 25, 36L P0889Z177 T-HANDLE TORX WRENCH T-25 (G0889Z) P0889130 EXT RETAINING RING 8MM P0889178...
  • Page 50: Motor

    INT RETAINING RING 32MM P0889214 BALL BEARING 6201ZZ P0889229 SUPPORT ROD 10 X 365MM P0889215 BUTTON HD CAP SCR M5-.8 X 8 BUY PARTS ONLINE AT GRIZZLY.COM! -48- Model G0889/G0889Z (Mfd. Since 12/18) Scan QR code to visit our Parts Store.
  • Page 51: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -49- Model G0889/G0889Z (Mfd.
  • Page 52 -50- Model G0889/G0889Z (Mfd. Since 12/18)
  • Page 53 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 54 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 55: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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