Grizzly G0505 Instruction Manual

Grizzly G0505 Instruction Manual

12 1⁄2" lean & mean portable planer
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1
12
" LEAN & MEAN
2
PORTABLE PLANER
MODEL G0505
INSTRUCTION MANUAL
COPYRIGHT © DECEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN CHINA
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-
OUS VERSIONS ARE NOT AVAILABLE ONLINE.

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Summary of Contents for Grizzly G0505

  • Page 1 INSTRUCTION MANUAL COPYRIGHT © DECEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
  • Page 3: Table Of Contents

    SAFETY ...2 SAFETY INSTRUCTIONS FOR POWER TOOLS ...2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR THE PORTABLE PLANER...4 INTRODUCTION ...5 CIRCUIT REQUIREMENTS ...6 110V OPERATION ...6 GROUNDING ...6 EXTENSION CORDS ...6 IDENTIFICATION ...7 CONTROLS & FEATURES...7 SET UP ...8 UNPACKING ...8 PIECE INVENTORY ...8 HARDWARE RECOGNITION CHART ...9...
  • Page 4: Safety

    G0505 12 ⁄ " Lean & Mean Portable Planer VISITORS...
  • Page 5: Safety Instructions For Power Tools

    13. NEVER OVERREACH. Keep proper foot- ing and balance at all times. G0505 12 ⁄ " Lean & Mean Portable Planer 14. MAINTAIN TOOLS WITH CARE. Keep 15. DISCONNECT TOOLS before servicing 16.
  • Page 6: Additional Safety Instructions For The Portable Planer

    Like all power tools, there is danger asso- ciated with the Model G0505 Planer. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury.
  • Page 7: Introduction

    Grizzly’s commitment to customer satisfaction. The Model G0505 is a wood planer designed for portable or small shop use. This planer features a 2 HP motor, an easy top-mounted depth adjust- ment, fold-down extension wings, a direct reading thickness gauge, and convenient carry handles.
  • Page 8: Circuit Requirements

    SECTION 3: CIRCUIT REQUIREMENTS 110V Operation The Model G0505 motor is designed to operate at 110V and includes a 110V plug. Under normal 110V use, the motor draws approx- imately 10 amps. We recommend that you use a 15 amp circuit breaker or a 15 amp slow-blow fuse with your machine.
  • Page 9: Identification

    B. ON/OFF Switch C. Reset Button D. Depth Indicator E. Cutterhead Elevation Handle Chip Deflector G0505 12 ⁄ " Lean & Mean Portable Planer Figure 1. Model G0505 front view controls and features. Figure 2. Model G0505 rear view controls and features.
  • Page 10: Set Up

    SECTION 5: SET UP Unpacking The Model G0505 is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
  • Page 11: Hardware Recognition Chart

    Thumb ⁄ Screw ⁄ ⁄ Screw ⁄ ⁄ Setscrew ⁄ Washer 10mm 12mm 16mm G0505 12 ⁄ " Lean & Mean Portable Planer Lock Countersunk Phillips Phillips Head Head Screw Screw Carriage Bolt Head Bolt...
  • Page 12: Clean Up

    Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding con- tact surfaces that are coated.
  • Page 13: Mounting To Bench

    Mounting to Bench The planer can be directly mounted to a bench or table top, or to a Shop Fox ® Deluxe Tool Table for increased stability during planing. To mount the planer: Determine the correct length of hex bolts needed to mount the planer to your work- bench.
  • Page 14: Chip Deflector

    Move the ON/OFF switch to the ON position. Make sure that your finger is poised on the STOP button, just in case there is a problem. Run the Model G0505 for a short time to ensure that the moving parts are working properly with no excessive vibration.
  • Page 15: Operations

    Figure 6. Location of switch and reset button. operating this The G0505 Planer comes equipped with a ther- mal overload protection switch which will trip if the motor gets too hot. To reset the switch, turn the switch to the OFF position, wait a few minutes and then depress the reset button.
  • Page 16: Depth Of Cut

    Depth Of Cut The planing depth is controlled by the crank han- dle on top of the planer. Turning the handle clock- wise raises the cutterhead and turning it counter- clockwise lowers the cutterhead. See Figure 7. Depth-of-cut is read directly from the inch/millime- ter scale located on the top, right-hand side of the planer.
  • Page 17: Wood Types

    Wood Types The species of wood, as well as its condition, has a dramatic effect on the depth of cut the planer can effectively take with each pass. The harder the wood (as illustrated by its shear strength), the shallower the depth of cut should be.
  • Page 18 Lumber must be completely dry, preferably kiln-dried (KD). Air-dried (AD) lumber must be seasoned properly and have no surface moisture. DO NOT surface partially-air-dried (PAD) lumber. Make sure planer knives are sharp. Reduce depth of cut. G0505 12 ⁄ " Lean & Mean Portable Planer...
  • Page 19: Maintenance

    • Any condition that could hamper the safe operation of the machine. The cutterhead knives on the Model G0505 are extremely sharp. Brushing your finger along the edge can result in a severe cut. Take extreme caution when doing any of the adjust- ments involving the cutterhead knives.
  • Page 20: Motor

    “vees” of the belt are in alignment with the "vees" on the pulleys. Replace the belt guard, side cover, and han- dle. Belt Guard Motor Pulley Cutterhead Pulley V-belt Figure 11. Cutterhead drive components. G0505 12 ⁄ " Lean & Mean Portable Planer...
  • Page 21: Feed Rollers

    To clean the feed rollers: Place a 3"-4'' high block of wood between one of the feed rollers and the planer bed. Ensure that the block of wood is not under the cutterhead.
  • Page 22: Service Adjustments

    -20- service The Model G0505 is equipped with a 2 blade cut- terhead. The blades are locked in position by a knife locking bar with seven bolts that are angled to put pressure on the assembly when they are tightened.
  • Page 23: Knife Setting

    Figure 17. Remove all tools and install the chip deflec- tor. Make sure the Model G0505 is unplugged or disconnected from the power source and mov- ing parts have come to a complete stop before investigating any problems or performing any maintenance or adjustments.
  • Page 24: Reference Info

    Washington location using the address in Section 2: Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G0505 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly.
  • Page 25: Machine Data

    ...Top Mounted Depth Adjustment ...Thermal Overload Protection ...Convenient Carry Handles On Side ...Return Rollers ...Included Knife Setting Jig & Wrench Specifications, while deemed accurate, are not guaranteed. G0505 12 ⁄ " Lean & Mean Portable Planer MACHINE DATA SHEET MODEL G0505 ⁄...
  • Page 26: Parts Breakdown And Parts Lists

    -24- G0505 12 ⁄ " Lean & Mean Portable Planer...
  • Page 27 INT RETAINING RING 40MM P0505024 CUTTERHEAD PULLEY PN29M HEX NUT M18-2.5 P0505026 BELT 135-J6 P0505027 UPPER FRAME G0505 12 ⁄ " Lean & Mean Portable Planer PART # DESCRIPTION PS07M PHLP HD SCR M4-.7 X 8 PW05M FLAT WASHER 4MM...
  • Page 28 -26- G0505 12 ⁄ " Lean & Mean Portable Planer...
  • Page 29 P0505123 BUSHING P0505124 GEAR 33T P0505125 SHAFT P6202 BEARING 6202 PK05M KEY 4 X 4 X 10 G0505 12 ⁄ " Lean & Mean Portable Planer PART # DESCRIPTION PR05M EXT RETAINING RING 15MM P6002 BEARING 6002 P0505130 CHAIN SPROCKET...
  • Page 30 -28- G0505 12 ⁄ " Lean & Mean Portable Planer...
  • Page 31 215 PN01M HEX NUT M6-1 216 P0505216 TABLE EXTENSION 217 P0505217 BASE 218 PW07 FLAT WASHER 5/16" G0505 12 ⁄ " Lean & Mean Portable Planer PART # DESCRIPTION 219 PSB14M CAP SCREW M8-1.25 X 20 220 PRP07M ROLL PIN 6 X 20...
  • Page 32: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 33: Warranty Card

    Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Imports to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
  • Page 34 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 35 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...

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