Grizzly G0603X Owner's Manual

25" extreme series planer

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MODEL G0603X

25" EXTREME SERIES PLANER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS8592 PRINTED IN TAIWAN

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Page 1 25" EXTREME SERIES PLANER OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2007 (TS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Page 2 �� ...
Page 3: Table Of Contents
Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......29 Foreword ............2 SECTION 6: MAINTENANCE......30 Contact Info ........... 2 Schedule ............30 Machine Data Sheet ........3 Cleaning ............30 Identification of Planer Features ....5 Replace/Adjust ..........30 Identification of Controls ........
Page 4: Introduction
INTRODUCTION Foreword Contact Info We are proud to offer the Model G0603X 25" If you have any comments regarding this manual, Extreme Series Planer. This machine is part of please write to us at the address below: a growing Grizzly family of fine woodworking machinery.
Page 5: Machine Data Sheet
�� G0603X 25" Extreme Series Planer...
Page 6 �� G0603X 25" Extreme Series Planer...
Page 7: Identification Of Planer Features
Identification of Planer Features Figure 1. Model G0603X feature identification. A. Feed Rate Control B. Headstock Cover Latches C. Dust Hood and Port D. Digital Control E. Power/Table Control Table Elevation Scale G. Electrical Box Access Panel (top right side) H.
Page 8: Identification Of Controls
Identification of Controls Figure 2. Model G0603X power/table control. Figure 3. Model G0603X digital control. A. Table Up Button: Raises the planer table E. Target LED Window: Shows the target table when pressed. When used in conjunction position value entered on the keypad.
Page 9: Identification Of Planing Components
Identification of Planing Components Workpiece Figure 4. Model G0603X workpiece path and major planing components (side cutaway view). A. Anti-Kickback Fingers: Provide additional E. Pressure Bar: Stabilizes the workpiece as it safety for the operator. leaves the cutterhead and assists in deflect- ing wood particles toward the dust hood.
Page 10: Section 1: Safety
�� G0603X 25" Extreme Series Planer...
Page 11: Safety Instructions For Machinery
�� G0603X 25" Extreme Series Planer...
Page 12: Additional Safety Instructions For Planers
If normal safety Failure to do so could result in serious per- precautions are overlooked or ignored, seri- sonal injury, damage to equipment, or poor work results. ous personal injury may occur. -10- G0603X 25" Extreme Series Planer...
Page 13: Section 2: Circuit Requirements
Amperage Draw conductor increases the risk of electric shock. Check with a qualified electrician or one of The Model G0603X features a 220/440V motor our service personnel if you do not understand that is prewired for 220V and draws the following...
Page 14: Rewiring To 440V
Refer to the Wiring Diagrams included with this manual, starting on Page 48. � � The necessary overload relays for changing the Model G0603X from 220V to 440V are included with the planer. �� ...
Page 15: Section 3: Setup
General Inspection This planer is a heavy machine (2217 lbs. ship- ping weight). DO NOT The Model G0603X was carefully packed when it over-exert yourself while left our warehouse. If you discover the machine unpacking or moving your is damaged after you have signed for delivery, machine—use power lift-...
Page 16: Inventory
After all the parts have been removed from the two boxes, you should have the following items: Inventory: (Figure 8) A. Model G0603X Planer (not shown) .... 1 B. Infeed and Outfeed Extension Wings (not shown) ..........2 C. Dust Hood (not shown) ......1 D.
Page 17: Clean Up
Some residential floors may require additional Grizzly’s G7895 Degreaser. To clean thoroughly, reinforcement to support both the machine and some parts may need to be removed. For opti- operator.
Page 18: Lifting And Moving
�� Figure 10. Location of lifting straps. Position lifting straps, your lifting device, and The Model G0603X weighs 2217 lbs. (ship- your assistant to support the planer in a verti- ping weight). You will need power lifting cal and stable position.
Page 19: Mounting To Shop Floor
Mounting to Shop Floor The Model G0603X should be mounted to the floor. Because floor materials may vary, floor mounting hardware is not included. Bolting to Concrete Floors Lag shield anchors with lag bolts (see Figure 11) and anchor studs (see Figure 12) are two popular methods for anchoring an object to a concrete Figure 12.
Page 20: Table Extension Wings
Figure 13) with the hex bolts and the flat washers. Hand tighten the bolts for now. Install the set screws (see Figure 13) in the holes in the bottom of the wings. Figure 14. Leveling extension wings and table. -18- G0603X 25" Extreme Series Planer...
Page 21: Dust Hood
Components and Hardware Needed: Dust Hood ............1 Hex Wrench 4mm ..........1 DO NOT operate the Model G0603X without Button Head Cap Screws M6-1 x 12 ....8 an adequate dust collection system. This Lock Washers 6mm ........... 8 planer creates substantial amounts of wood Flat Washers 6mm ..........
Page 22: Cutterhead/Feed And Table Gearbox Oil Levels
Now is the time to connect your planer to the Drain Oil Plug power source. Make sure you have read CIRCUIT REQUIREMENTS on Page 11 before doing so. Figure 17. Cutterhead/feed gearbox fill and drain oil plugs (upper left access panel removed). -20- G0603X 25" Extreme Series Planer...
Page 23: Test Run
—If you need any help with your planer call our Tech Support at (570) 546-9663. Use the green TABLE UP and TABLE DOWN buttons on the power/table control to raise and lower the table, and repeat Step 6 for each direction. -21- G0603X 25" Extreme Series Planer...
Page 24 The table should stop by itself just before making contact with the headstock. Using the TABLE DOWN button, lower the table all the way. The table should stop by itself at the lowest limit for the table. -22- G0603X 25" Extreme Series Planer...
Page 25: Tighten V-Belts
Pressure Bar (Page 38). Adjust Height of Chipbreaker (Page 40). Adjust V-Belt Pulley Alignment (Page 42). Adjust Infeed Roller Tension (Page 43). 10. Adjust Outfeed Roller Tension (Page 44). 11. Adjust Pressure Bar Tension (Page 44). -23- G0603X 25" Extreme Series Planer...
Page 26: Section 4: Operations
SECTION 4: OPERATIONS Operation Safety Table Handwheel The Model G0603X table elevation can be adjust- ed manually with the handwheel or with the power controls. Damage to your eyes, lungs, and ears could result from using this machine without Table elevation can be measured with the verti- proper protective gear.
Page 27: Power Controls
Note: To cancel the table movement before it has � � � �� reached the target value, press the STOP key � . To restart the procedure, you will have to re- �� enter the target value again. -25- G0603X 25" Extreme Series Planer...
Page 28 � � �� d. The ENTER key �� -26- � �� G0603X 25" Extreme Series Planer...
Page 29: Basic Operation
(such as rain or snow), will plane poorly a good cutting depth. and cause excessive wear to the cutters and motor. Excess moisture can also hasten rust and corrosion of the planer and/or individual components. -27- G0603X 25" Extreme Series Planer...
Page 30: Power Feed Rate
The height of the table rollers will vary, depending on the condition of the wood you intend to plane. The Model G0603X power feed features three When planing rough cut stock, set the rollers high feed rates—20, 25, and 30 FPM. Use the different to keep the lumber from dragging along the bed.
Page 31: Section 5: Accessories
Indicator rotates 360˚. H1300 H1298 G7984 H0736 H2347 Figure 3. Our most popular safety glasses. Figure 1. Rotacator™ Precision Planer Tool. H9893—Carbide Insert for G0603X Spiral G5562—SLIPIT 1 Qt. Gel ® Cutterhead G5563—SLIPIT 12 oz. Spray ® This indexable carbide insert can be rotated to G2871—Boeshield...
Page 32: Section 6: Maintenance
Inspect and clean feed rollers. sioning them. • Perform Safety Features Test (Page 21). The Model G0603X planer uses three V-belts to Monthly Check: drive the cutterhead, and one V-belt to drive the • Clean/vacuum dust buildup from inside cabi- feed rollers.
Page 33 Adjust the tension of all four V-belts as While maintaining the above position of the described in the next set of procedures. tension assembly, retighten the two cap screws. -31- G0603X 25" Extreme Series Planer...
Page 34: Lubrication
Lubrication The Model G0603X features factory-sealed bear- Elevation Screw ings. A sealed bearing requires no lubrication dur- Housing Bracket ing its lifetime. Should a bearing fail, your planer will probably develop a noticeable rumble/vibra- tion, which will increase when the machine is put Rubber under load.
Page 35: Section 7: Service
3. Replace V-belts (Page 30). Vibration when running or cutting. 1. Loose or damaged cutterhead. 1. Tighten or replace cutterhead. 2. Replace (Page 30). 2. Damaged V-belt. 3. Worn cutterhead bearings. 3. Check/replace cutterhead bearings. -33- G0603X 25" Extreme Series Planer...
Page 36 3. Cutting depth too shallow. 3. Increase the depth of cut. Chip Marks (inconsistent pattern). 1. Chips aren't being properly expelled 1. Use a dust collection system rated for planer (Page 19). from the cutterhead. -34- G0603X 25" Extreme Series Planer...
Page 37: Rotating/Changing Carbide Cutters
Torx screw to 48-50 inch/pounds. Reference Dot Note: Excess oil may squeeze between the cutter and cutterhead, thereby lifting the cutter slightly and affecting workpiece finishes. Figure 26. Cutter rotating sequence. -35- G0603X 25" Extreme Series Planer...
Page 38: Table Chain Tension
If the table is not within the maximum allowable tolerance, it must be adjusted. Move the idler sprocket against the chain to remove any slack. Tighten idler assembly hex nut. Install the bottom rear access panel. -36- G0603X 25" Extreme Series Planer...
Page 39 Note: The slight deformation of the rubber elevation screw cover is normal and will not Figure 29. Cutterhead carbide insert at bottom affect table movement. dead center (BDC). Retighten the cap screws holding the bracket in place. -37- G0603X 25" Extreme Series Planer...
Page 40: Adjust Infeed/Outfeed Rollers & Pressure Bar
Jam Nut Figure 33. Pressure bar jam nut and set screw (one side shown). -38- G0603X 25" Extreme Series Planer...
Page 41 Using the handwheel, adjust the table and use the feeler gauge until there is a 0.020" gap between the edge of a carbide insert at BDC (reference instructions on Page 37) and the wood blocks. -39- G0603X 25" Extreme Series Planer...
Page 42: Adjust Chipbreaker
Replace and tighten the cap screws Adjust the pointer and retighten the cap removed in Step 3a. screws. Cap Screw Metal Shims (if needed) Figure 36. Chipbreaker mounting to headstock casting (right side shown). -40- G0603X 25" Extreme Series Planer...
Page 43: Adjust Table Gibs
Using the table handwheel, move the table up and down to ensure that the gibs are not binding on the table ways. -41- G0603X 25" Extreme Series Planer...
Page 44: Anti-Kickback Fingers
The pulleys are properly aligned when they are parallel and in the same plane as each other. The Model G0603X provides an anti-kickback Looking down across the outside faces of the pul- system as a safety feature. The anti-kickback...
Page 45: Infeed Roller Tension
Tension require- Figure 43. Adjusting tension springs. ments will be different for rough lumber and milled lumber. Replace both access panels. To adjust infeed roller tension: DISCONNECT PLANER FROM POWER! -43- G0603X 25" Extreme Series Planer...
Page 46: Outfeed Roller Tension
Note: To reduce the tension, lengthen the shorten the spring (see Figure 43 on Page 43). spring. Conversely, to increase the tension, shorten the spring (see Figure 43 on Page 43). Replace both access panels. -44- G0603X 25" Extreme Series Planer...
Page 47: Digital Control Calibration
�� Note: If this procedure is successful, an � �� LED in the top target window will blink, and "OriGin" will appear in the top target window. -45- G0603X 25" Extreme Series Planer...
Page 48: Electrical Components
Electrical Components Figure 46. Main electrical box (top right access panel removed). -46- G0603X 25" Extreme Series Planer...
Page 49 Figure 49. Headstock cover Figure 52. Power feed Figure 53. Upper and lower limit switch (top right access junction box. table limit switches, and table panel removed). height magnetic reader (top right access panel removed). -47- G0603X 25" Extreme Series Planer...
Page 50: Overview Wiring Diagram
�� Page 50 �� Page 51 �� Page 50 �� -48- G0603X 25" Extreme Series Planer...
Page 51: Electrical Box 220V Wiring Diagram
� � � � � � � �� Page 47 Page 51 Page 51 Page 48 Page 50 Page 50 Page 50 -49- G0603X 25" Extreme Series Planer...
Page 52: Controls Wiring Diagram
�� Page 49 �� Page 48 � � � �� -50- G0603X 25" Extreme Series Planer...
Page 53: Motor Wiring Diagram
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Page 54: Base Parts Breakdown
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Page 55: Base Parts List
SHAFT P6203 BALL BEARING 6203ZZ P0603X204 LEAD SCREW P0603X161 BEARING P0603X205 SPECIAL RING PR06M EXT RETAINING RING 16MM PFB13M FLANGE BOLT M4-.7 X 8 P0603X163 GEAR P0603X207 DUST BOOT P0603X164 SHAFT P0603X208 LEAD SCREW -53- G0603X 25" Extreme Series Planer...
Page 56 P0603X253 BUTTON HD CAP SCR M5-.8 X 10 P0603X225 LIFTING HOOK P0603X261 CORD PSB72M CAP SCREW M10-1.5 X 30 P0603X263 SPACER PB159M HEX BOLT M16-2 X 80 P0603X267 IDLER SPROCKET PN13M HEX NUT M16-2 -54- G0603X 25" Extreme Series Planer...
Page 57: Column Parts Breakdown
�� -55- G0603X 25" Extreme Series Planer...
Page 58 SPONGE 40 X 10 X 2 P0603X070 WAVY WASHER P0603X257 HEX BOLT M10-1.5 X 70 P0603X095 SHAFT P0603X262 PAD 33 X 10 X 2 PRP94M ROLL PIN 5 X 14 P0603X267 IDLER SPROCKET P0603X101 RIGHT COLUMN -56- G0603X 25" Extreme Series Planer...
Page 59: Electric Parts Breakdown
�� -57- G0603X 25" Extreme Series Planer...
Page 60 CONTROL 220V CONTACTOR TABLE MOTOR 220V OVERLOAD P0603X313 CSA CORD 18AWG/2C/1300MM P0603X339 RELAY P0603X314 CSA CORD 18AWG/3C/1320MM P0603X340 WAVE FILTER 1MF, 120 OHM, 2E P0603X315 CSA CORD 18AWG/2C/820MM P0603X341 TRANSFORMER P0603X316 STRAIN RELIEF NB-2430 -58- G0603X 25" Extreme Series Planer...
Page 61: Gearbox Parts Breakdown
Gearbox Parts Breakdown -59- G0603X 25" Extreme Series Planer...
Page 62: Gearbox Parts List
SET SCREW M6-1 X 6 P6201-2RS BALL BEARING 6201 2 RUB SHIELDS P0603X438 SHAFT P0603X417 OIL SEAL P0603X439 RIGHT GEAR BOX COVER PR11M EXT RETAINING RING 25MM P0603X440 OIL PLUG P0603X419 KEY 8 X 7 X 72 -60- G0603X 25" Extreme Series Planer...
Page 63: Headstock Parts Breakdown
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Page 64: Headstock Parts List
INFEED ROLLER P0603X293 SPIRAL CUTTER ASSEMBLY P0603X081 RIGHT BRACKET 293-1 P0603X293-1 SPIRAL CUTTERHEAD P0603X082 PLATE 293-2 P0603X293-2 CARBIDE INSERT 15 X 15 X 2.5 P0603X083 SHAFT 293-3 P0603X293-3 FLAT HD SCR 10-32 X 1/2 -62- G0603X 25" Extreme Series Planer...
Page 65: Table Parts Breakdown
Table Parts Breakdown -63- G0603X 25" Extreme Series Planer...
Page 66 CAP SCREW M8-1.25 X 20 PB01M HEX BOLT M10-1.5 X 30 P0603X259 SPECIAL SCREW P0603X117 ROLLER BRACKET P0603X260 BUSHING P0603X118 BALL BEARING 6203-2NSE PEC015M E-CLIP 8MM P0603X119 ROLLER P0603X265 BRACKET PW01M FLAT WASHER 8MM P0603X266 BRACKET P0603X121 SHAFT -64- G0603X 25" Extreme Series Planer...
Page 67: Label Placement
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -65-...
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Page 71: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Grizzly G0603X Owner's Manual

Introduction

Section 1: Safety

Section 2: Circuit Requirements

Section 3: Setup

Section 4: Operations

Section 5: Accessories

Section 6: Maintenance

Section 7: Service

Warranty and Returns

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Summary of Contents for Grizzly G0603X

Table of Contents