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***IMPORTANT UPDATE*** For Machines Mfd. Since 06/23 and Owner's Manual Revised 10/19 For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com The following change was recently made since the owner's manual was printed: •...
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For Machines Mfd. Since 07/21 and Owner's Manual Revised 10/19 For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com The following changes were recently made to this machine since the owner's manual was printed: •...
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(Replaces Page 46 in Manual) Electrical Components Figure 50. Main electrical box (top right access panel removed). G0603X Update (Mfd. Since 07/21)
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(Replaces Page 47 in Manual) Figure 51. Digital control (viewed from back). Figure 54. Power/table control (viewed from back). Figure 52. Cutterhead/feed motor junction box. Figure 55. Table motor junction box wiring. Upper Limit Switch Magnetic Reader Lower Limit Switch Figure 53.
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(Replaces Page 48 in Manual) Overview Wiring Diagram Main COLOR KEY Electrical BLACK Panel WHITE Page 49 GREEN YELLOW YELLOW/GREEN Page 47 MJ2-1307 Headstock Cover Limit Switch Page 47 MJ2-1703 Upper Table Limit Switch Page 47 Lower Table MJ2-1703 Cutter/Feed Limit Switch Motor Power...
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(Replaces Page 49 in Manual) Main Electrical Box 220V Wiring Diagram COLOR KEY BLACK GREEN WHITE 220V 440V Transformer Wave Filter R/1/L1 S/3/L2 T/5/L3 R/1/L1 S/3/L2 T/5/L3 21NC R/1/L1 S/3/L2 T/5/L3 21NC Contactor Contactor Contactor U/2/T1 V/4/T2 W/6/T3 U/2/T1 V/4/T2 W/6/T3 22NC U/2/T1...
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(Replaces Page 50 in Manual) Controls Wiring Diagram POWER/TABLE CONTROLS As Viewed From the Back Main Table Motor COLOR KEY BLACK WHITE Table Emergency Down GREEN YELLOW YELLOW/GREEN To Main Electrical Box DIGITAL CONTROLS Page 49 As Viewed From the Back To Main Electrical Box To Main Electrical Box Page 49...
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(Replaces Page 51 in Manual) Motor Wiring Diagram Main COLOR KEY Electrical BLACK Panel WHITE Page 49 GREEN YELLOW YELLOW/GREEN CUTTERHEAD/FEED MOTOR (must also replace overload relays for 440V) Ground Ground 440VAC (Optional) 220VAC (Prewired) TABLE MOTOR (must also replace overload relays for 440V) Ground Ground 440VAC (Optional)
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
However, owing to Grizzly’s policy of con- tinuous improvement, changes may be made at Web Site: http://www.grizzly.com any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0603X 25" 15 HP 3‐PHASE EXTREME DUTY PLANER W/ HELICAL CUTTERHEAD Product Dimensions: Weight................................1906 lbs. Width (side-to-side) x Depth (front-to-back) x Height............57-3/8 x 54-3/8 x 60-1/4 in. Footprint (Length x Width)........................
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Main Specifications: Main Specifications Planer Size..............................25 in. Max. Cut Width............................25 in. Max. Cut Height............................9 in. Min. Stock Length............................10 in. Min. Stock Thickness..........................1/4 in. Max. Stock Thickness..........................9 in. Number of Cuts Per Inch........................122, 98, 82 Number of Cuts Per Minute......................
Identification of Planer Features Figure 1. Model G0603X feature identification. A. Feed Rate Control B. Headstock Cover Latches C. Dust Hood and Port D. Digital Control E. Power/Table Control Table Elevation Scale G. Electrical Box Access Panel (top right side) H.
Identification of Controls Figure 2. Model G0603X power/table control. Figure 3. Model G0603X digital control. A. Table Up Button: Raises the planer table E. Target LED Window: Shows the target table when pressed. When used in conjunction position value entered on the keypad. with the digital control, it raises the table to a Actual LED Window: Shows the current preset elevation.
Identification of Planing Components Workpiece Figure 4. Model G0603X workpiece path and major planing components (side cutaway view). A. Anti-Kickback Fingers: Provide additional E. Pressure Bar: Stabilizes the workpiece as it safety for the operator. leaves the cutterhead and assists in deflect- ing wood particles toward the dust hood.
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.
Safety Instructions for Machinery Safety Instructions for Machinery DISCONNECTING POWER SUPPLY. Always APPROVED OPERATION. Untrained operators disconnect machine from power supply before can be seriously hurt by machinery. Only allow servicing, adjusting, or changing cutting tools trained or properly supervised people to use (bits, blades, cutters, etc.).
Additional Safety Instructions for Planers REACHING INSIDE PLANER. Never reach CUTTING LIMITATIONS. The planer may inside planer or remove covers when the kick out a workpiece at the operator or be planer is connected to power. damaged if pushed beyond these limits. •...
SECTION 2: CIRCUIT REQUIREMENTS 220/440V 3-Phase Grounding In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connected Serious personal injury could occur if you to the grounding prong on the plug; likewise, the connect your machine to the power source outlet must be properly installed and grounded.
This procedure must be done by a qualified elec- trician before the planer is connected to the power source. Refer to the Wiring Diagrams included with this manual, starting on Page 48. Contact Grizzly at (800) 523-4777 to order the necessary 440V Conversion Kit (Part No. P0603X335). 220V...
SECTION 3: SETUP Setup Safety Items Needed for Setup The following items are needed to complete the This machine presents setup process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description al to become familiar with •...
Inventory After all the parts have been removed from the two boxes, you should have the following items: Inventory: (Figure 8) A. Model G0603X Planer (not shown) .... 1 B. Infeed and Outfeed Extension Wings (not shown) ..........2 C. Dust Hood (not shown) ....... 1 D.
Some residential floors may require additional Grizzly’s G7895 Degreaser. To clean thoroughly, reinforcement to support both the machine and some parts may need to be removed. For opti- operator.
Lifting and Moving 25" INDUSTRIAL PLANER EXTREME S E R I E S G0603X Figure 10. Location of lifting straps. Position the lifting straps, your lifting device, The Model G0603X weighs 2217 lbs. (ship- and your assistant to support the planer in a ping weight).
Mounting to Shop Floor The Model G0603X should be mounted to the floor. Because floor materials may vary, floor mounting hardware is not included. Bolting to Concrete Floors Lag shield anchors with lag bolts (see Figure 11) and anchor studs (see Figure 12) are two popular methods for anchoring an object to a concrete Figure 12.
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Table Extension Wings Hex Bolts Components and Hardware Needed: Table Extension Wings ........2 Open End Wrench 17 x 19mm ......1 Hex Wrench 5mm ..........1 Straightedge 4' (or longer) ......... 1 Hex Bolts M12-1.75 x 50 ........6 Set Screws Flat Washers 12mm...........
Dust Hood Dust Collection Components and Hardware Needed: Dust Hood ............1 Hex Wrench 4mm ..........1 DO NOT operate the Model G0603X without Button Head Cap Screws M6-1 x 12 ....8 an adequate dust collection system. This Lock Washers 6mm ........... 8 planer creates substantial amounts of wood Flat Washers 6mm ..........
Cutterhead/Feed and Table Gearbox Oil Levels Fill Oil Plug Drain Oil Plug Components and Hardware Needed: Hex Wrench 4mm ..........1 Hex Wrench 6mm ..........1 Wrench 14mm ........... 1 Gear Oil 60W-90W ......as needed Before starting your machine for the first time, Figure 18.
Test Run Safety Feature Tests Once assembly is complete, test run your machine After completing the Test Run to your satisfac- to make sure it runs properly. tion, perform the following procedures to verify that all of the safety features of this planer are If, during the test run, you cannot easily locate operational.
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Press the MAIN MOTOR button. There should be NO movement or action of any kind from the planer. Attempt to move the table by using the digital controls. There should be NO table move- ment or action from the planer of any kind. To test the headstock cover limit switch: Release the EMERGENCY STOP button by twisting the knurled backside of the button...
Tighten V-Belts Recommended Adjustments The final step in the set up process must be done after approximately 16 hours of operation. During For your convenience, the maintenance and the first 16 hours, the V-belts will stretch and seat adjustments listed below have been performed into the pulley grooves.
". ning any projects. Regardless of the con- However, as long as you move the handwheel in tent in this section, Grizzly Industrial will the same direction during operation, backlash will not be held liable for accidents caused by not be a factor.
Power Controls The digital control has two modes of operation— manual and single. In MANUAL mode, the table can be moved either Table adjustments can be made with the power/ with the power/table control buttons or the digital table controls, or in conjunction with the digital control keypad.
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To add or subtract distance from the current Note: If this procedure is successful, an LED MANUAL SINGLE position of the table: in both the top target window and the bot- tom actual window will blink, and “ProG” will PROG On the digital keypad, press the MANUAL/ appear in the top target window.
Basic Operation Operation Tips Put on safety glasses and a respirator, and • Inspect lumber for defects, warping, cup- secure loose clothing and long hair. ping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have Unless your workpiece is very flat, surface any question about the quality of your lumber, plane the workpiece on a jointer until it is do not use it.
Power Feed Rate Table Rollers The infeed and outfeed rollers power the stock Adjustment Height Range ..0.002"–0.050" through the planer while keeping boards flat and providing a consistent rate of movement. The height of the table rollers will vary, depending on the condition of the wood you intend to plane.
SECTION 5: ACCESSORIES G1738—Rotacator™ Precision Planer Tool T20501—Face Shield Crown Protector 4" The Rotacator is a dial indicator on a magnetic T20502—Face Shield Crown Protector 7" base and is designed for quickly and accurate- T20503—Face Shield Window ly setting the critical tolerances needed when T20452—"Kirova"...
SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before Vacuum excess wood chips and sawdust, and performing maintenance. wipe off the remaining dust with a dry cloth. Failure to do this may This will prevent the moisture from wood dust result in serious person- from remaining on bare metal surfaces.
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To replace the V-belts: Cap Screws DISCONNECT PLANER FROM POWER! Feed Belt Loosen the button head cap screws and Tension Pulley remove the following access panels: • Top left side access panel. • Bottom left side access panel. • Rear bottom access panel. Loosen the top fasteners on the cutterhead/ Figure 28.
Rubber under load. The bearings are standard sizes and Dust can be replaced through Grizzly. Cover Proper lubrication of other planer components is essential for long life and trouble-free operation. Below is a list of components that require periodic Figure 29.
SECTION 7: SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.
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Cutting Symptom Possible Cause Possible Solution 1. Lower the table rollers (Page 28 & Excessive snipe (gouge in the end of 1. One or both of the table rollers are set the board that is uneven with the rest of too high.
Rotating/Changing To rotate or change a carbide cutter: Carbide Cutters 1. DISCONNECT PLANER FROM POWER! 2. Raise the headstock cover to gain access to Torque Specifications for Torx® Screws the cutterhead. Inch/Pounds ......Between 48 and 50 3. Remove any sawdust from the head of the Tool Needed: carbide cutter Torx screw.
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Table Chain Tension Table Parallelism Tools Needed: Maximum Allowable Tolerance: Hex Wrench 4mm ..........1 Cutterhead/Table Side-to-Side ....0.003" Wrench or Socket 24mm ........1 Tools Needed: The table chain transfers movement from the Rotacator ............1 table gearbox to the table elevation screws. This Hex Wrench 6mm ..........
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Table Parallelism Adjustments The table is adjusted by turning the elevation screw housing brackets underneath the table. To adjust the table parallelism: Adjust the table height so that the Rotacator (or wood block and feeler gauges) can be used. DISCONNECT PLANER FROM POWER!
Adjust Infeed/ Adjust the height of the infeed roller on the same side as the Rotacator to the specifica- Outfeed Rollers & tion given at the beginning of this procedure, using the zero setting of the Rotacator as a Pressure Bar reference point.
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Wood Blocks 36" Set Screws 25" INDUSTRIAL PLANER Jam Nuts EXTREME S E R I E S G0603X Figure 38. Outfeed jam nuts and set screws Figure 39. Wood blocks on planer table. (right side shown). Lock the table elevation in place, as the wood blocks will now be your reference points for To adjust the height of the infeed roller, pres- the rest of the adjustments.
Adjust Chipbreaker Adjust Depth Scale Distance Below Cutterhead at BDC: Tools Needed: Chip Breaker ..........0.020" Hex Wrench 4mm ..........1 Tools Needed: The pointer on the depth scale (see Figure 41) Rotacator ............1 should indicate the same value as shown in the Hex Wrench 8mm ..........
Loosen the jam nut (see Figure 43) and adjust the hex bolt so that the roller just touches the straightedge; then, retighten the jam nut. Hex Bolt Figure 44. Anti-kickback fingers. Jam Nut Proper operation of the anti-kickback fin- gers is essential for the safe operation of Figure 43.
Loosen the fasteners that hold the motor to the brackets (see Figure 45) just enough to allow the motor to be repositioned. Infeed Roller Tension Spring Adjusting Hex Nut Figure 46. Infeed roller tension spring (left side shown; top left access panel removed). Remove the top right and left access panels Figure 45.
Outfeed Roller Pressure Bar Tension Tension Tools Needed: Tools Needed: Hex Wrench 8mm ..........1 Hex Wrench 4mm ..........1 Wrench 14mm ........... 1 Wrench 14mm ........... 1 The amount of tension or downward pressure The amount of tension or downward pressure of of the pressure bar must be enough to keep the the outfeed roller needs to be enough to pull the workpiece firmly on the planing table as it exits...
PROG INCH START Digital Control Enter the value that you recorded from Step 3 above, then press the ENTER key STOP Calibration Note: This step stores the actual value into permanent memeory. Next, you will need to complete the following steps to load that Tools Needed: value for operational use.
Controls Wiring Diagram POWER/TABLE CONTROLS As Viewed From the Back COLOR KEY Main Table BLACK Motor WHITE GREEN YELLOW YELLOW/GREEN Emerg- Table ency Down To Main Electrical Box DIGITAL CONTROLS Page 49 As Viewed From the Back To Main Electrical Box To Main Electrical Box Page 49 9-Conductor Serial Cable...
Motor Wiring Diagram Main COLOR KEY Electrical BLACK Panel WHITE Page 49 GREEN YELLOW YELLOW/GREEN CUTTERHEAD/FEED MOTOR (must also replace overload relays for 440V) Ground Ground 440VAC (Optional) 220VAC (Prewired) TABLE MOTOR (must also replace overload relays for 440V) Ground Ground 440VAC (Optional) 220VAC (Prewired)
Base Parts Breakdown 143-1 154A 45 183 180-2 180-1 180-3 180-5 180-4 192-5 192-2 192-1 192-4 192-3 25-6 25-5 25-7 25-4 25-3 25-2 25-1 -52- Model G0603X (Mfg. Since 6/11)
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Base Parts List PART # DESCRIPTION PART # DESCRIPTION PB04M HEX BOLT M6-1 X 10 P0603X165 OIL SEAL PLW04M LOCK WASHER 8MM PR18M EXT RETAINING RING 17MM PSB31M CAP SCREW M8-1.25 X 25 P0603X167 GASKET PSB14M CAP SCREW M8-1.25 X 20 P0603X168 GEAR BOX COVER P0603X021...
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PART # DESCRIPTION PART # DESCRIPTION PR70M INT RETAINING RING 68MM P0603X229 FOOT P0603X210 BALL BEARING 6008-2NSE P0603X230 BASE P51105 THRUST BEARING 51105 P0603X231 SHAFT P0603X212 BUSHING P0603X232 BASE FRONT COVER PTLW14M EXT TOOTH WASHER 25MM P0603X233 BASE COVER P0603X214 SPECIAL HEX NUT M25-1.5 P0603X240 CHAIN #40 X 54...
Column Parts Breakdown -55- Model G0603X (Mfg. Since 6/11)
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Column Parts List PART # DESCRIPTION PART # DESCRIPTION PB04M HEX BOLT M6-1 X 10 P0603X104 RIGHT COVER PLW04M LOCK WASHER 8MM P0603X105 RIGHT PLATE P0603X006 HINGE P0603X110 SPECIAL SCREW PSB33M CAP SCREW M5-.8 X 12 P0603X131 HANDLE BASE PLW01M LOCK WASHER 5MM PSB12M CAP SCREW M8-1.25 X 40...
Electric Parts Breakdown 440V Conversion Kit 335-1 335-2 -57- Model G0603X (Mfg. Since 6/11)
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Electric Parts List PART # DESCRIPTION PART # DESCRIPTION PB04M HEX BOLT M6-1 X 10 P0603X318 BUTTON HD CAP SCR M4-.7 X 10 P0603X006 HINGE P0603X319 CONTROLLER COVER PS51M PHLP HD SCR M4-.7 X 30 P0603X320 BUTTON HD CAP SCR M3-.5 X 6 P0603X098 BUTTON HD CAP SCR M3-.5 X 15 P0603X321...
Headstock Parts Breakdown 159-5 159-3 159-6 159-1 159-4 159-2 47 65 288V2 293-2 27 76 293-1 293-3 255 79 92 93 -61- Model G0603X (Mfg. Since 6/11)
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Headstock Parts List REF PART # DESCRIPTION PART # DESCRIPTION P0603X001 DUST COVER P0603X082 PLATE P0603X003 DEFLECTION PLATE P0603X083 SHAFT PSB13M CAP SCREW M8-1.25 X 30 P0603X084 COMPRESSION SPRING PLW04M LOCK WASHER 8MM P0603X085 LEFT BRACKET P0603X006 HINGE PRP90M ROLL PIN 8 X 30 PN03M HEX NUT M8-1.25 P0603X087...
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Table Parts Breakdown -63- Model G0603X (Mfg. Since 6/11)
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Table Parts List PART # DESCRIPTION PART # DESCRIPTION PLW04M LOCK WASHER 8MM P0603X122 PN03M HEX NUT M8-1.25 P0603X124 ROLLER PSB31M CAP SCREW M8-1.25 X 25 PSS31M SET SCREW M5-.8 X 8 PLW01M LOCK WASHER 5MM P0603X126 PLATE PW04M FLAT WASHER 10MM P0603X127 SPECIAL SCREW PN02M...
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -65-...
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Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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