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Related Manuals for Hydac Filtromat OF5 C with FCU
Summary of Contents for Hydac Filtromat OF5 C with FCU
- Page 1 Filtromat OF5 C with FCU Operating and Maintenance Instructions English (translation of original instructions)
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Page 2: Imprint
Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: +49 (0)6897 509 1511 Fax: +49 (0)6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. -
Page 3: Table Of Contents
Content Content Imprint......................2 Documentation Representative ..............2 Content ......................3 Preface......................5 Technical Support..................5 Modifications to the Product ................5 Warranty ......................5 Using the documentation ................6 Safety information and instructions............7 Hazard symbols ...................7 Signal words and their meaning in the safety information and instructions ....................8 Structure of the safety information and instructions........9 Observe regulatory information ..............9 Proper/Designated Use ................10... - Page 4 Content Operating elements on the switch box .............23 Switching on the unit..................24 Operating selector switch - Controlled by FCU ON/OFF ......25 Operating mode – Controlled by FCU "OFF"..........25 Operating mode – Controlled by FCU "ON" ...........25 Unit in operation ..................26 Venting the filter housing ................28 Measuring the cleanliness class ...............29 Performing maintenance ................30...
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Page 5: Preface
After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 6: Using The Documentation
Preface Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future. What do I want to know? I determine which topic I am looking for. -
Page 7: Safety Information And Instructions
Safety information and instructions Safety information and instructions The unit was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit. -
Page 8: Signal Words And Their Meaning In The Safety Information And Instructions
Safety information and instructions Risk of burns due to hot surfaces Danger from explosive atmosphere Signal words and their meaning in the safety information and instructions DANGER DANGER indicates a hazard with a high risk and which will lead to death or serious injury if not avoided. -
Page 9: Structure Of The Safety Information And Instructions
Safety information and instructions Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL... -
Page 10: Proper/Designated Use
Safety information and instructions Proper/Designated Use Use the unit only for the application described in the following. The mobile filtration unit is designed to fill/filter hydraulic & lubrication tanks and to filter offline whereby the contamination can be monitored. It is also designed for pumping out unfiltered hydraulic and lubrication oils, and draining hydraulic tanks. -
Page 11: Improper Use Or Use Deviating From Intended Use
► media. Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the unit. -
Page 12: Qualifications Of Personnel / Target Group
Safety information and instructions Qualifications of personnel / target group Persons who work on the power unit must be aware of the associated hazards when using the power unit. Auxiliary and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work. -
Page 13: Wear Suitable Clothing
Wear work safety shoes. Structural modifications Do not make any modifications to the product without the prior consent of the manufacturer. Any modifications require written permission from HYDAC Filter Systems GmbH Use only original spare parts (OEM). Filtromat – OF5 C with FCU... -
Page 14: What To Do In Case Of Emergency
Safety information and instructions What to Do in Case of Emergency In case of an emergency, switch the unit off at the main switch or unplug the power connector. Firefighting/Extinguishing fires Use a powder extinguisher the corresponds to fire class B as per EN 2 to extinguish any fires. -
Page 15: Transporting The Unit
Transporting the unit Transporting the unit Always transport the unit upright on its own wheels or lashed safely to a pallet. Strap the unit down securely and take care to ensure that no components are damaged. NOTICE Incorrect lashing The unit will be damaged Strap the unit down securely. -
Page 16: Decoding The Model Code Label
Decoding the model code label Decoding the model code label Details for identifying the filtration unit can be found on the name plates on the unit and the components. Item -> Description -> Name plate of filtration unit -> Name plate of electric motor ->... - Page 17 Decoding the model code label The following information can be found on the name plate of the unit: -> Description Part No. -> Part number -> Serial number / year of production Power -> Power consumption Voltage/Grid -> Voltage / power supply Frequency ->...
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Page 18: Checking The Scope Of Delivery
Checking the scope of delivery Checking the scope of delivery The filtration unit comes factory-assembled. Check the scope of delivery for completeness prior to start up. The following items are supplied: Designation Filtromat - OF5 with FCU Filter element (acc. model code, see page 40) Operation and Maintenance Instructions, OF5 (this document) Operation and Maintenance Instructions, FCU 2000 Series Filtromat –... -
Page 19: Working Principle Of The Unit
Checking the scope of delivery Working principle of the unit Druckschlauch Saugschlauch Pressure hose Suction hose The pressure fluid is drawn in from a tank at zero pressure by the suction hose, pumped through the filter and purified. The purified pressure fluid exits the filtration unit through the pressure hose. Part of the pressure fluid that is drawn in is diverted to the Fluid Control Unit FCU by an auxiliary pump. -
Page 20: Preparing The Unit For Operation
Preparing the unit for operation Preparing the unit for operation NOTICE Damaged/brittle hoses Leakages in the hose/fluid may escape Before start-up, always check the hoses for damage/brittleness. ► Prior to start-up, check to see whether there is a filter element in the filter housing. -
Page 21: Hanging/Connecting The Pressure Hose
Preparing the unit for operation Hanging/connecting the pressure hose Pull the pressure hose (thin hose) with lance out of the mounting in the floor plate. Using the lance, put the pressure hose with the lance into the appropriate reservoir without straining or twisting it, and secure the suction hose to prevent it from falling out or floating. -
Page 22: Operating Elements On The Unit
Operating Elements on the unit Operating Elements on the unit Item Designation Filter housing Electric motor Suction hose Pressure hose FluidController Unit FCU 2000 Clogging indicator / back-pressure indicator Needle valve for bleeding Switch box with operating elements; for details see page Connector cable with plug Wheels Caster... -
Page 23: Operating Elements On The Switch Box
Operating elements on the switch box Operating elements on the switch box Item Designation Main switch On/Off switch Selector switch – "Controlled by FCU ON/OFF" Fault indicator lamp - filter element clogged Filtromat – OF5 C with FCU en(us) Page 23 / 44 BeWa OF5C 3160333b en-us 2014-07-28.doc 2014-07-28... -
Page 24: Switching On The Unit
Switching on the unit Switching on the unit Switch the unit on at the main switch (81). The FCU is supplied with power and starts the self-test. Once the suction and pressure hoses have been connected according to the chapters on page 20/21 switch the pump on at the on switch (82) in order to pump the fluid. -
Page 25: Operating Selector Switch - Controlled By Fcu On/Off
Switching on the unit Operating selector switch - Controlled by FCU ON/OFF The selector switch (83) can be used to switch between the Controlled by FCU "ON" and Controlled by FCU "OFF" operating modes. Operating mode – Controlled by FCU "OFF" The unit filters in continuous operation until the filter element is worn out. -
Page 26: Unit In Operation
Unit in operation Unit in operation max. 5 min Pre-fill the pump if the unit is not feeding medium after a maximum of 5 minutes of operation. To do this, switch the motor off and fill the unit using the suction hose. - Page 27 Unit in operation A clogging indicator on the filtration unit shows the contamination level of the filter element. When operating the filtration unit with a new filter element and a fluid viscosity of < 100mm²/s, the pressure gauge shows minimal pressure at most. The pressure gauge measures the back-pressure upstream of the filter cartridge and is an indication of the degree of contamination of the filter cartridge as...
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Page 28: Venting The Filter Housing
Unit in operation Venting the filter housing Once the unit has started and is pumping fluid, bleed the filter housing. To do this, open the air bleed screw (A) while the pump is running so that the air can escape from the filter housing. If fluid leaks out, close and tighten the air bleed screw (A). -
Page 29: Measuring The Cleanliness Class
Measuring the cleanliness class Measuring the cleanliness class Power is supplied to the FCU when the OF5 is switched on at the main switch. After a short time, the display of the FCU shows: Measure -> OK/START Cancel -> STOP start Press the key on the FCU. -
Page 30: Performing Maintenance
Performing maintenance Performing maintenance Changing the filter element NOTICE Unsuitable/incorrect filter element The medium is not filtered Use only filter elements with the type code suffix -KB ► (for example: 1300 R 003 BN4HC /-KB) The unit has an optical back-pressure indicator (red/green) in the filter cover. Filtromat –... - Page 31 Performing maintenance To change the filter, proceed as follows: Switch the unit off. Depressurize the filter housing. Remove the air bleed plug (1) in the filter cover for this purpose. The residual oil is drained through the drain ball valve (2) into a suitable container.
- Page 32 Performing maintenance Clean: the inside of the filter bowl of coarse dirt the sealing surfaces on the filter head and on the cover. For easier installation of the filter element, wet the O-ring on the filter element with the operating medium.
- Page 33 Performing maintenance 10. Put the cover on. Observe correct placement of the O-ring on the cover while doing so. It must not be damaged. 11. Fold the four screws up and turn them clockwise evenly crosswise. 12. Close the drain valve. 13.
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Page 34: Cleaningthe Suction Strainer
Performing maintenance Cleaningthe suction strainer NOTICE Operation without a suction strainer The unit will be destroyed Never operate the filtration unit without a suction strainer. ► Clean the suction screen regularly. ► To protect the pump from coarse contamination or foreign bodies, a suction screen is installed in the suction lance. - Page 35 Performing maintenance To clean the suction screen, proceed as follows: Rotate the protection pipe (5) away from the suction lance (2) in a clockwise direction. Remove the suction screen (4) from the protection pipe. Clean the suction screen (4) by washing it out and then blowing it dry with compressed air.
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Page 36: Errors And Troubleshooting
Errors and troubleshooting Errors and troubleshooting Error Cause(s) Remedy Differential pressure > The fluid is heavily Replace the filter element. 2.5 bar contaminated. The contamination retention capacity Replace the filter element. of the filter element has been reached. The viscosity of the Warm the fluid. -
Page 37: Spare Parts
Spare parts Spare parts Part no. Description Material Suction strainer set for suction lance 349759 1 mm suction strainer for suction lance 380385 Filter element 1263059 3 µm 1300 R 003 BN4HC/-KB Filter element 1263760 3 µm 1300 R 003 BN4HC/-V-KB Filter element 1263060 5 µm... - Page 38 Spare parts Part no. Description Material Filter element 1263074 20µm 2600 R 020 BN4HC/-KB Filter element 1263787 20 µm 2600 R 020 BN4HC/-V-KB Filter element 306899 40 µm 2600 R 040 AM/-KB Motor/pump assembly 3041675 30 l/min 230 V/50 Hz, 1 Ph, 1.5 kW, 0.75 kW Motor/pump assembly 3038709 40 l/min...
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Page 39: Customer Service
VM 2 D.0 - version 3 (24V) Differential pressure indicator 316556 VM 2 D.0 - version 3 (24V) Customer Service HYDAC SERVICE GMBH Friedrichsthaler Straße 15a, Werk 13 66540 Neunkirchen-Heinitz Germany Telephone: +49 (0)681 509 883 Fax: +49 (0)681 509 324 E-mail: service@hydac.com... -
Page 40: Model Code
Model Code Model Code C 20 Type Basic type Version = Mobile with FCU, without switchover Type code 20 = with FCU 2010 21 = with FCU 2110 22 = with FCU 2210 Sealing material = NBR (Perbunan) Motor/pump assembly = 30 l/min, 0.75 kW maximum viscosity ≈... -
Page 41: Ec Declaration Of Conformity
EC declaration of conformity EC declaration of conformity HYDAC FILTER SYSTEMS GMBH Postfach 12 51 66273 Sulzbach / Saar Germany Industriegebiet 66280 Sulzbach / Saar Germany Telefon: ++49 (0) 6897 509 01 Internet: www.hydac.com EC declaration of conformity We hereby declare that the following designated product, on the basis of its design and construction, and in the version which we have brought to market, corresponds to the fundamental safety and health requirements contained in the standards listed below. -
Page 42: Index
Index Index Maintenance............. 1, 18 Mineral oil ............. 39 MODE..............19 Model code............16 AQUAMICRON............. 40 mounting............20, 21 Auxiliary personnel ..........12 OFF ..............23, 25 Betamicron ............40 Off switch.............. 23 operating .. 5, 6, 7, 10, 11, 12, 19, 22, 25, 27, 29, 32, Operating elements .......... - Page 44 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 (0) 6897 509 01 Fax: +49 (0) 6897 509 9046 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-mail: filtersystem@hydac.com...
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