Related Manuals for Hydac OF5 CM
Summary of Contents for Hydac OF5 CM
- Page 1 OF5 CM Filtromat Operating and Maintenance Instructions English • (translation of original instructions) Document No. : 3580053b • 10/25/2019 Follow these instructions for proper and safe use. Keep for future reference.
-
Page 2: Table Of Contents
3 Overview of the filtration unit................... 19 Proper/designated use ................... 20 Improper use or use deviating from intended use.......... 21 Checking the scope of delivery .............. 22 Dimensions .................... 23 Hydraulic diagram .................. 24 BeWa OF5 CM 3580053b en-us lq... - Page 3 Changing the filter element ................ 46 Cleaning the protective screen............... 49 8 Decommissioning / Disposal ................... 51 9 Appendix ......................... 52 EC declaration of conformity ................ 52 Locating spare parts.................. 52 9.2.1 Order filter elements ................ 54 BeWa OF5 CM 3580053b en-us lq...
- Page 4 Differential pressure indicator, visual – VM x BM.x ...... 59 9.3.3 Differential pressure gauge, electric (VM x C.x) ........ 61 9.3.4 Differential pressure gauge, electric (VM x D.x /-L-xx) ...... 63 Finding a Customer Service team.............. 65 Glossary ........................ 68 Index ........................ 69 BeWa OF5 CM 3580053b en-us lq...
-
Page 5: General
The contact data of the person authorized with the documenta- tion is: Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com Tab. 2: Documentation Representative BeWa OF5 CM 3580053b en-us lq 5 / 72... -
Page 6: Purpose Of This Manual
Observe the additional product-related in- structions and requirements. Specialist person- Read, observe and follow this manual and the associated documents, in particular, the safety and warning instructions. Tab. 3: Target group 6 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 7: Illustrations In The Manual
Supplementary instructions regarding the validity of the manual (optional) Please note that you can directly access information through the directories. However, this does not release you from the obligation to read this manual fully before commissioning. BeWa OF5 CM 3580053b en-us lq 7 / 72... -
Page 8: Representation Of Requirements
1. Remove the transport securing device. 2. First fill the product. 3. Switch the product on. Procedural instructions with a random sequence Procedural instructions that have a random sequence are listed as bullet points (-). 8 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 9: Representation Of Intermediate Results/Results
An example for a procedural instruction with intermediate re- sult and final result: 1. Switch the product on. ð The display lights up. 2. Press the button. O The product is now ready for use. BeWa OF5 CM 3580053b en-us lq 9 / 72... -
Page 10: Representation Of Warning/General Safety Information
Warning / general safety information, which are placed ahead of each activity, are represented as follows: CAUTION Type and source of danger Consequence of the danger Hazard symbol Measures to avert danger ► 10 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 11: Signal Words And Their Meaning In The General Safety Information
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. BeWa OF5 CM 3580053b en-us lq 11 / 72... -
Page 12: Hazard Symbols / Pictograms
Follow the instructions. Other symbols used These signs are listed for the general safety instructions in these operating instructions, for example, which indicate a par- ticular danger to persons, property or the environment. 12 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 13: Supplementary Symbols
1.7 Supplementary symbols You will find the following symbols in the manual as additional details: Tip for handling the product BeWa OF5 CM 3580053b en-us lq 13 / 72... -
Page 14: Exclusion Of Liability/Warranty
Delivery. They are made available to you at the conclusion of the contract at the latest. You will also find these under www.hydac.com -> General Terms and Conditions (T&C). This manual was prepared to the best of our knowledge. Nev- ertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in. -
Page 15: Validity Of This Manual
The diagrams and visualizations in this manual are meant for general illustration purposes. Therefore, representations and functional options can deviate from the delivered product. We reserve the right to changes to the contents of this manual without prior notice. BeWa OF5 CM 3580053b en-us lq 15 / 72... -
Page 16: Safety Information
The filter unit is to be used only with the permissible oper- ating media. NOTICE Impermissible operating media The filter unit will be damaged. u Use the filter unit only with mineral oils and mineral oil based-raffinates. 16 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 17: Fire-Fighting / Extinguishing A Fire
Maintain a minimum safe distance from electrical components. For a mains voltage of up to 1000 V, the minimum safe dis- tance is 1 m. Fig. 2: Fire protection class B Fig. 3: Minimum distance for fire fighting BeWa OF5 CM 3580053b en-us lq 17 / 72... -
Page 18: Stoppage In An Emergency (Emergency Stop)
– Wear closely fitting clothing. – Do not wear any rings, chains or any other jewelry. – Wear a hair net if you have long hair. – Wear work safety shoes. 18 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 19: Overview Of The Filtration Unit
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 3 Overview of the filtration unit BeWa OF5 CM 3580053b en-us lq 19 / 72... -
Page 20: Proper/Designated Use
The manufacturer assumes no responsibility for determining the interfaces for installation in a system or the installation, use or functionality of the product in this system. 20 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 21: Improper Use Or Use Deviating From Intended Use
3.2 Improper use or use deviating from intended use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner. -
Page 22: Checking The Scope Of Delivery
The filter unit is delivered ready for connection without the filter element installed. Before commissioning the unit, check the contents of the package to make sure everything is present. The following items are included in the scope of delivery: 22 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 23: Dimensions
Overview of the filtration unit | 3 3.4 Dimensions Depending on the version, the filter housing/filter unit has dif- ferent dimensions. You can find details regarding these in the following chapters. BeWa OF5 CM 3580053b en-us lq 23 / 72... -
Page 24: Hydraulic Diagram
Permitted relative humidity ≤ 95 %, non-condensing during storage Permissible differential 2.5 bar pressure over the filter ele- ment Air conditions Clean, salt-free air, not near oxi- dizing substances (rust film) 24 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 25: Tab. 4 Technical Data
Emission sound pressure < 70 db(A) level L Design service life The intended service life of the filter unit is not limited if the ser- vice and maintenance intervals are complied with. Tab. 4: Technical Data BeWa OF5 CM 3580053b en-us lq 25 / 72... -
Page 26: Decoding The Name Plate
3.7 Decoding the name plate Identification details of the filter unit can be found on the name plates on the filter unit and the components. Always mention the part no. and the serial no. when contacting HYDAC. Item Description ->... -
Page 27: Model Code
Overview of the filtration unit | 3 3.7.1 Model code The filter unit is defined by the following model code: OF5 CM 10 P 6 N 1 B 05 E / - Basic Type Types CM = Without change over, with ContitionMonitoring... -
Page 28: Requirements Of The Workplace & Working Environment
Requirements of the workplace as well as the working environ- ment can be found in the chapter "Technical data" under: – Permitted ambient temperature range – Protection class according to DIN EN 60529 (IEC 529) 28 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 29: Components / Operating Elements
HYDAC FILTER SYSTEMS GMBH Overview of the filtration unit | 3 3.9 Components / Operating elements The filter unit has the following components/operating ele- ments: BeWa OF5 CM 3580053b en-us lq 29 / 72... -
Page 30: Transporting/Storing The Filter Unit
Transport the filter unit only in standing position. Fig. 5: Transporting the OF5 F/L Store the filter unit in a standing position in clean and dry rooms. The conditions required for storage are given in chapter Technical Data. 30 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 31: Setting Up / Assembly / Integration Of The Filter Unit
– Observe the maximum permissible ambient temperature and constant supply of cooling air to avoid overheating. – Make sure that there is sufficient space above the filter housing to replace the filter elements. BeWa OF5 CM 3580053b en-us lq 31 / 72... -
Page 32: Avoiding Siphoning
After the filter unit is switched off, the height difference/primary pressure can cause flow to occur both in the feed direction and against the feed direction and the fluid can leak uncontrollably. 32 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 33: Measure Or Display Dynamic Pressure / Differential Pressure
= Back-pressure ∆p4 = Differential pressure p4 = Back-pressure In the example, the back pressure at the first measurement point shows the total of the subsequent pressures in the hy- draulic system. BeWa OF5 CM 3580053b en-us lq 33 / 72... -
Page 34: Avoiding The Mixing Of Oils - Emptying The Filter Unit
– Modified response to water – More deposits due to additive reactions – More system contamination due to dissolved deposits – Modified water/air uptake and output properties – Greater tendency to foam 34 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 35: Making The Electrical Connections
Depending on the version, the filter unit has ther- mal protection in the motor windings and a motor protection switch in the junction box to protect it from electrical overload. BeWa OF5 CM 3580053b en-us lq 35 / 72... -
Page 36: Connecting The Filter Unit With A Three-Phase Electric Motor
7. Switch on or off the filter unit at the main switch. Depending on the version, the filter unit has thermal protection in the motor windings and a motor protection switch in the ter- minal box to protect it from electrical overload. 36 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 37: Connecting The Suction/Pressure Port
– Use a suction hose that is suitable for a vacuum of ≥ -0.5 bar. – Avoid constrictions in the connected hoses. This reduces the power and increases the risk of cavitation. BeWa OF5 CM 3580053b en-us lq 37 / 72... - Page 38 – Make sure that the connection hoses/piping (suction side/ pressure side) do not cause any tension or vibrations to be carried over to the filter unit. Use hoses or expansion joints if necessary. 38 / 72 BeWa OF5 CM 3580053b en-us lq...
-
Page 39: Attaching / Connecting The Suction / Pressure Hoses (Accessories)
Secure the hose so that it cannot fall out or float. Check that no shut-off devices in the lines/hoses are ob- structed. Make sure there is a depressurized outlet. BeWa OF5 CM 3580053b en-us lq 39 / 72... -
Page 40: Inserting The Filter Element
40 / 72 BeWa OF5 CM 3580053b en-us lq... - Page 41 5 minutes of operation, then switch it off and fill the motor pump group with fluid through the suction hose. Subsequently switch the filter unit on again. O The filter unit is ready for operation. BeWa OF5 CM 3580053b en-us lq 41 / 72...
-
Page 42: Operation
When the contamination display has responded, exchange the filter element. Refer to chapter "" for detailed information on changing the filter element. 42 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 43: Activating The Main Switch
Depending on the version with a visual or electrical clogging in- dicator, the main switch differs according to the following fig- ure: Fig. 9: Activate the main switch L Main switch / E-STOP L1 Indicator lamp of filter element is dirty BeWa OF5 CM 3580053b en-us lq 43 / 72... -
Page 44: Observing The Optical Clogging Indicator (Optional)
Change the filter element at a permissible differential pressure across the filter element or once the clogging indicator enters the red zone. Fig. 10: Observe the opti- cal clogging indicator 44 / 72 BeWa OF5 CM 3580053b en-us lq... - Page 45 7 Performing maintenance 7.1 Maintenance table Additional information Operation Changing the fil- ter element Changing the fil- ter element Cleaning the pro- tective screen Cleaning the pro- tective screen 1 - Operating personnel BeWa OF5 CM 3580053b en-us lq 45 / 72...
-
Page 46: Performing Maintenance
3. Loosen the four star gripped screws on the filter cover anticlockwise. 4. Fold the star gripped screws down and press them fur- ther against the filter housing. This pushes the filter cover of the filter housing upwards. 46 / 72 BeWa OF5 CM 3580053b en-us lq... - Page 47 NOTICE! Do not use striking tool for this. 9. Check the O-ring on the cover for damage, if necessary replace it. Slightly moisten the O-ring on the cover with an operat- ing medium. BeWa OF5 CM 3580053b en-us lq 47 / 72...
- Page 48 (BLEED). Subse- quently close the bleed screw (BLEED). 14. Check the filter unit for leaks. O The replacement of the filter element is complete. 48 / 72 BeWa OF5 CM 3580053b en-us lq...
-
Page 49: Cleaning The Protective Screen
Switch the filter unit off at the main switch. ü Wear gloves. ü Remove the pressure and suction lances from the con- tainers/reservoirs. ü Empty the suction hose into a suitable container, dirt tank etc. BeWa OF5 CM 3580053b en-us lq 49 / 72... - Page 50 (5) with the tip facing forwards. 5. Screw the protective pipe (5) by hand tightly onto the suction lance (2) in clockwise direction. O The cleaning of the protective screen is complete. 50 / 72 BeWa OF5 CM 3580053b en-us lq...
-
Page 51: Decommissioning / Disposal
– Dispose of the fluid / operating medium that has been drained in an environmentally friendly manner. – After dismantling the product and separating its various materials into categories, dispose of all parts in an envi- ronmentally friendly manner. BeWa OF5 CM 3580053b en-us lq 51 / 72... -
Page 52: Appendix
NBR 303191 Differential pressure indicator FKM 303197 Differential pressure indicator NBR 311645 Differential pressure indicator FKM 304632 Differential pressure indicator NBR 307847 Differential pressure indicator FKM 304651 Differential pressure indicator NBR 312682 52 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 53: Tab. 7 Spare Parts List Of5
Strainer set for the lance on the suc- 349759 tion hose consisting of: - 1x strainer - 1x O-ring - 1x protection pipe Tab. 8: Spare parts list for the OF5F/OF5L *) available on request BeWa OF5 CM 3580053b en-us lq 53 / 72... -
Page 54: Order Filter Elements
1300 R 003 ON/-V- FPM 1263760 Filter element 5 µm 1300 R 005 ON/-KB NBR 1263060 Filter element 5 µm 1300 R 005 ON/-V- FPM 1263761 Filter element 10 µm 1300 R 010 ON/-KB NBR 1263061 54 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 55: Tab. 10 Filter Elements - Size 1300
Filter element 20 µm 1300 R 020 ON/-KB NBR 1263062 Filter element 20 µm 1300 R 020 ON/-V- FPM 1263763 Filter element 40 µm 1300 R 040 AM/-KB NBR 1267699 Tab. 10: Filter elements - size 1300 BeWa OF5 CM 3580053b en-us lq 55 / 72... -
Page 56: Filter Elements - Size 2600
NBR 1263073 Filter element 10 µm 2600 R 010 ON/-V- FPM 1263786 Filter element 20 µm 2600 R 020 ON/-KB NBR 1263074 Filter element 20 µm 2600 R 020 ON/-V- FPM 1263787 Filter element 40 µm 2600 R 040 AM/-KB NBR 306899 Tab. 11: Filter elements - size 2600 56 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 57: Clogging Indicators - Technical Data
Fig. 11: Differential pressure indicator - visual VM x B.x Type of indication Visual display with a green-red field, automatic reset Weight 55 g Response pressure and indi- VM 2 B.x = 2 bar -10% cation range respectively VM 3 B.x = 3 bar -10% VM 5 B.x = 5 bar -10% BeWa OF5 CM 3580053b en-us lq 57 / 72... -
Page 58: Tab. 12: Differential Pressure Indicator -Visual Vm X B.x
HYDAC FILTER SYSTEMS GMBH Permissible operating over- ≤ 210 bar pressure Permitted temperature range -30 … +100°C Connector threads G ½ Installation space required According to HN 28-22 Maximum tightening torque 33 Nm Tab. 12: Differential pressure indicator -visual VM x B.x 58 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 59: Differential Pressure Indicator, Visual - Vm X Bm.x
Fig. 12: Differential pressure gauge, visual VM x BM.x Type of indication Visual display by green-red field, manual reset Weight 55 g Response pressure and indi- VM 2 BM.x = 2 bar -10% cation range respectively VM 3 BM.x = 3 bar -10% VM 5 BM.x = 5 bar -10% BeWa OF5 CM 3580053b en-us lq 59 / 72... -
Page 60: Tab. 13: Differential Pressure Indicator, Visual Vm X Bm.x
9 | Appendix HYDAC FILTER SYSTEMS GMBH Permissible operating over- ≤ 210 bar pressure Permitted temperature range -30 … +100°C Connector threads G ½ Installation space required According to HN 28-22 Tab. 13: Differential pressure indicator, visual VM x BM.x 60 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 61: Differential Pressure Gauge, Electric (Vm X C.x)
The electric clogging indicator reacts to the increasing pres- sure difference at the increasing contamination level of the fil- ter element. Fig. 13: Differential pressure indicator, electrical VM x C.x Type of indication Electrical switch Weight 120 g BeWa OF5 CM 3580053b en-us lq 61 / 72... -
Page 62: Tab. 14: Differential Pressure Indicator, Electrical Vm X C.x
Electrical connection Male connection M20 Female connector to DIN EN 175301-803 Protection class in accordance IP 65 (only if the connector is with DIN 40050 wired and fitted correctly) Tab. 14: Differential pressure indicator, electrical VM x C.x 62 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 63: Differential Pressure Gauge, Electric (Vm X D.x /-L-Xx)
The electric clogging indicator reacts to the increasing pres- sure difference at the increasing contamination level of the fil- ter element. Fig. 14: Differential pressure indicator, electrical VM x D.x /-Lxx Type of indication Visual indicator and electrical switch Weight 150 g BeWa OF5 CM 3580053b en-us lq 63 / 72... -
Page 64: Tab. 15 Differential Pressure Indicator, Electrical Vm X D.x / -Lxx
Electrical connection Male connection M20 Female connector to DIN EN 175301-803 Protection class in accordance IP 65 (only if the connector is with DIN 40050 wired and fitted correctly) Tab. 15: Differential pressure indicator, electrical VM x D.x / -Lxx 64 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 65: Finding A Customer Service Team
HYDAC SYSTEMS & SERVICES GMBH Friedrichsthaler Str. 15, Werk 13 66450 Neunkirchen - Heinitz Germany Phone: +49 6897 509 01 Fax: +49 6897 509 324 E-mail: service@hydac.com Homepage: www.hydac.com Tab. 16: Customer service in Germany BeWa OF5 CM 3580053b en-us lq 65 / 72... - Page 66 Fig. 11 Differential pressure indicator - visual VM x B.x ........Fig. 12 Differential pressure gauge, visual VM x BM.x......... Fig. 13 Differential pressure indicator, electrical VM x C.x ........Fig. 14 Differential pressure indicator, electrical VM x D.x /-Lxx ......66 / 72 BeWa OF5 CM 3580053b en-us lq...
- Page 67 Tab. 13 Differential pressure indicator, visual VM x BM.x ........Tab. 14 Differential pressure indicator, electrical VM x C.x ........Tab. 15 Differential pressure indicator, electrical VM x D.x / -Lxx ......Tab. 16 Customer service in Germany ..............BeWa OF5 CM 3580053b en-us lq 67 / 72...
-
Page 68: Glossary
HN 28-22 HYDAC standard 28-22 with dimen- sions for the installation space for clogging indicators. KB marking of filter elements Filter elements with the -KB mark- ing do not have a bypass. 68 / 72 BeWa OF5 CM 3580053b en-us lq... -
Page 69: Index
Servicepartners 65 differential pressure/dynamic pressure siphoning effect 32 33 Support 65 disposal 51 dynamic pressure/differential pressure 33 Terms and Conditions 14 Terms of Delivery 14 exclusion of liability 14 warranty 14 BeWa OF5 CM 3580053b en-us lq 69 / 72...
Need help?
Do you have a question about the OF5 CM and is the answer not in the manual?
Questions and answers