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Summary of Contents for Hydac OLF-5 Series
- Page 1 OffLine Filter Compact OLF-5 Series Installation and Maintenance Instructions English (translation of original operating instructions) Document no.: 3433222b...
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Page 2: Trademarks
HYDAC Filter Systems GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC FILTER SYSTEMS GMBH. Contraventions are liable to compensation. Exclusion of Liability We have made every endeavor to ensure the accuracy of the contents of this document. -
Page 3: Table Of Contents
............22 Changing the Spin-on Filter Cartridge ..............27 Changing the Filter Element - Toploader .............29 Errors and Troubleshooting .................. 32 Spare Parts and Accessories ................33 HYDAC FILTER SYSTEMS GMBH Page 3 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... - Page 4 Accessories – OfflineFilter - Tank Connection Kit (OLF-5-TAK)......44 Model Code ......................45 Motor capacity voltages ..................45 Filter element / filter cartridge................46 Clogging indicator .....................47 Disposing of the OLF-5 ..................47 Technical Data ......................48 HYDAC FILTER SYSTEMS GMBH Page 4 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14...
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Page 5: Preface
Consequently, there might be deviations in technical details, illustrations and dimensions. If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. -
Page 6: Technical Support
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GmbH. You'll find this under www.hydac.com -> General terms and conditions HYDAC FILTER SYSTEMS GMBH Page 6 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc... -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented by one digit every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH Page 7 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc... -
Page 8: Safety Information And Instructions
Improper monitoring of unit components that are subject to wear and tear Improperly performed mainenance or repair work HYDAC FILTER SYSTEMS GMBH Page 8 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 9: Basic Symbols
Always keep the operating instructions in the vicinity of the unit. In addition to the operating instructions, the general and local regulations on accident prevention and environmental protection are to be made available and observed. HYDAC FILTER SYSTEMS GMBH Page 9 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 10: Training And Instruction Of Personnel
Staff undergoing training may not use the filter unit unless supervised by an experienced staff member. Activity Packing Transportation Commissioning Operation Troubleshooting/ locating the source of malfunction Troubleshooting, mechanical problem Troubleshooting, electrical problem Maintenance Repair work Decommissioning/storage HYDAC FILTER SYSTEMS GMBH Page 10 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 11: Hazards Posed By Stored Residual Energy
Do not make any modifications (design modifications, extensions) to the filter unit without the prior consent of the manufacturer. Immediately replace any faulty unit components. Use only original spare parts. HYDAC FILTER SYSTEMS GMBH Page 11 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc... -
Page 12: Checking The Scope Of Delivery
The filter unit OLF 5 is delivered packed and ready for use. Please check the unit for possible damage before putting it into operation. Immediately report any damage in transit to the forwarding agent or the HYDAC department in charge. Do not put the unit into operation. -
Page 13: Olf Features
OLF Features OLF-5-… ® The OLF-5 series is based on the DIMICRON bypass flow filtration concept. The application of the OLF-5-... results in fewer oil changes within the same amount of time, increases the lifetime of the system filter, the lifetime of the components and the availability of the machinery. -
Page 14: Fastening / Mounting The Olf
If the oil level is higher than the filtration unit, mount additional locking features at the inlet port (IN) / outlet port (OUT). These locking devices guarantee that the filter element change will be fast and clean. HYDAC FILTER SYSTEMS GMBH Page 14 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc... -
Page 15: Hydraulic Connection Of The Olf
Make sure that no vibrations or stress/loading from other machinery and equipment are carried over to filter unit. Use hoses or expansion joints if necessary. HYDAC FILTER SYSTEMS GMBH Page 15 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc... - Page 16 If the filtration unit is mounted below the oil level, shut-off valves at the inlet (IN) and outlet ports (OUT) must be installed. HYDAC FILTER SYSTEMS GMBH Page 16 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc...
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Page 17: Electrical Connection Of The Olf
An arrow on the housing shows the correct direction of rotation. If it is necessary to change the direction of rotation, change two phases in the connection housing of the electrical motor. HYDAC FILTER SYSTEMS GMBH Page 17 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc... -
Page 18: Starting Up The Olf
If the pump is not pre-filled and has an operating viscosity < 200 mm²/s, the unit only reaches the maximum flow rate of 4 l/min after ~ 10 minutes. HYDAC FILTER SYSTEMS GMBH Page 18 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc... -
Page 19: Olf With Flow Control Valve (Only Olf -5-E-Z)
The flow rate is factory-set to 5 l/min. The flow control valve's setting range ranges from 4.0 ... 5.2 l/min. Item Description Adjustment screw lock nut HYDAC FILTER SYSTEMS GMBH Page 19 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 20: Setting The Flow Control Valve
(A). 3. Hold the adjustment screw in position Check the position by tightening the lock nuts (B) in a clockwise direction. 4. The setting is complete. HYDAC FILTER SYSTEMS GMBH Page 20 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 21: Performing Maintenance
HYDAC FILTER SYSTEMS GMBH Page 21 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc... -
Page 22: Changing The Filter Element - Dimicron
Undo the housing clamp (1) on the filter housing and then remove the housing by moving it downwards (2). Use an Allen wrench SW 6 mm (1). HYDAC FILTER SYSTEMS GMBH Page 22 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... - Page 23 Changing the filter element – DIMICRON® Pull the filter bowl including filter element downwards. Remove (2) the filter element from the filter bowl by turning slightly (1). HYDAC FILTER SYSTEMS GMBH Page 23 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14...
- Page 24 Replace it if necessary. Moisten the O-ring on the filter bowl with the operating medium. Moisten the O-rings on the new filter element with the operating medium. HYDAC FILTER SYSTEMS GMBH Page 24 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14...
- Page 25 Turning it slightly, press the new filter element down into the mount on the filter bowl. Push the filter bowl with the filter element up into the mount on the filter head. HYDAC FILTER SYSTEMS GMBH Page 25 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14...
- Page 26 Check that the drain plug on the filter bowl is secure. The filter element change is now complete. After commissioning, check the filtration unit for leaks. HYDAC FILTER SYSTEMS GMBH Page 26 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14...
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Page 27: Changing The Spin-On Filter Cartridge
For the filter cartridge 0160 MG 010 P, the sealing ring (2) is already mounted on the filter element. Screw the filter cartridge onto the filter mount by turning it manually in a counterclockwise HYDAC FILTER SYSTEMS GMBH Page 27 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... - Page 28 After contact with the sealing surface, tighten the filter cartridge manually with a ¾ turn. After switching it on, check the filter unit for any leaks. Tighten the filter cartridge if necessary. HYDAC FILTER SYSTEMS GMBH Page 28 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14...
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Page 29: Changing The Filter Element - Toploader
Loosen the tensioning clamp on the filter housing cover by completely unscrewing the nut. Remove the housing clamp. HYDAC FILTER SYSTEMS GMBH Page 29 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... - Page 30 Never use grease or other media. Now place the filter bowl cover on the new filter element and lock it in place. HYDAC FILTER SYSTEMS GMBH Page 30 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14...
- Page 31 Tighten the drain plug (Drain) on the connection part of the unit. Switch the filtration unit on. Bleed the filter housing through the air bleed screw (Air Bleed) in the filter cover. HYDAC FILTER SYSTEMS GMBH Page 31 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14...
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Page 32: Errors And Troubleshooting
(tightening torque for clamp: 5 Nm (max. 10 Nm)) For Spin-on models, check if the element is tightened, or change seal HYDAC FILTER SYSTEMS GMBH Page 32 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 33: Spare Parts And Accessories
0160 MA 005 BN 315621 Betamicron Spin-on, filter cartridge 10 µm, 0160 MA 010 BN 314022 Betamicron Spin-on, filter cartridge 20 µm, 0160 MA 020 BN 315485 Betamicron HYDAC FILTER SYSTEMS GMBH Page 33 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 34: Replacement Parts - Only For Olf 5-T (Toploader)
Air bleed plug with sealing ring (AIR 3.6.3 BLEED) 615003 Dirt catch tray 1202364 "Change filter element" label 3232421 "Air bleed" label 3233901 "Drain" label 3130552 HYDAC FILTER SYSTEMS GMBH Page 34 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 35: Diagram Of Replacement Parts - Olf-5
OLF-5 Series Spare Parts and Accessories Diagram of Replacement Parts - OLF-5-… 1.16 1.21 1.91 1.15 1.33 1.32 1.31 1.81 HYDAC FILTER SYSTEMS GMBH Page 35 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 36: Diagram Of Replacement Parts - Olf-5/X
1.42 1.41 2.20 2.23 2.22 2.21 2.31 1.11 1.40 1.10 1.60 1.61 1.62 1.70 1.63 1.64 4.00 1.43 1.50 3.20 3.30 4.00 3.10 1.70 3.50 3.40 HYDAC FILTER SYSTEMS GMBH Page 36 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 37: Diagram Of Replacement Parts - Olf -5/Xx-T
OLF-5 Series Spare Parts and Accessories Diagram of Replacement Parts - OLF -5/xx-T HYDAC FILTER SYSTEMS GMBH Page 37 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 38: Dimensions / Schematic Olf-5-S
Dimensions / Schematic OLF-5-S OUT: G1/2 3,5 bar IN: G1/2 Item Description Inlet Differential pressure indicator (option) Clogging indicator Outlet Housing clamp Filter bowl Drain Filter element Electric motor HYDAC FILTER SYSTEMS GMBH Page 38 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 39: Dimensions / Schematic Olf-5-F-Z
IN: G1/2 3,5 bar OUT: G1/2 Item Description Inlet Differential pressure indicator (option) Clogging indicator (CI) Outlet Housing clamp Filter bowl Drain Filter element Electric motor HYDAC FILTER SYSTEMS GMBH Page 39 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 40: Dimensions / Schematic Olf-5/15-S
OUT: G1 3,5 bar 4,5 bar IN: G1 Item Description Inlet Differential pressure indicator (option) Clogging Indicator Outlet Housing clamp Filter bowl Drain Filter element Electric motor HYDAC FILTER SYSTEMS GMBH Page 40 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 41: Dimensions / Schematic Olf-5-E-Z
IN: G1/2 3.5 bar OUT: G1/2 Item Description Inlet Differential pressure indicator (option) Clogging indicator (CI) Outlet Housing clamp Filter bowl Drain Filter element Electric motor HYDAC FILTER SYSTEMS GMBH Page 41 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 42: Dimensions / Schematic Olf-5/4-Sp
OLF-5 Series Dimensions / Schematic OLF-5/4-SP-.. Dimensions / Schematic OLF-5/4-SP-.. Dimensions / Schematic OLF-5/4-S-.. HYDAC FILTER SYSTEMS GMBH Page 42 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 43: Dimensions / Schematic Olf-5/X-T
Description Inlet [IN] Filter housing cover Clogging indicator Outlet [OUT] Housing clamp Filter bowl Drain plug [Drain] Filter element Electric motor Air bleed screw [Air bleed] HYDAC FILTER SYSTEMS GMBH Page 43 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 44: Accessories - Offlinefilter - Tank Connection Kit (Olf-5-Tak)
OffLine Filter Tank Adaption Kit OLF-5-TAK 3039235 Item Description Scope of delivery OLF-5-TAK Kit Air filters Adapter Return tube Suction tube Tank HYDAC FILTER SYSTEMS GMBH Page 44 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 45: Model Code
370-K 370 W, 1x120 V, 60 Hz 200-U 200 W, 24 V DC witout motor (version E and F, only) HYDAC FILTER SYSTEMS GMBH Page 45 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 46: Filter Element / Filter Cartridge
Spin-on filter cartridge, M180B020 filter mesh 20 µm absolute without filter element / filter cartridge (1) – Not for OLF Toploader HYDAC FILTER SYSTEMS GMBH Page 46 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 47: Clogging Indicator
Without clogging indicator - not available Disposing of the OLF-5 After dismantling the unit and separating the various materials, dispose of the unit in an environmentally-friendly manner. HYDAC FILTER SYSTEMS GMBH Page 47 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... -
Page 48: Technical Data
Ambient temperature -20 … 40°C / -4 … 104°F IP 54 IP class ~ 11.7 kg Weight Filtration rating b (2)>1000 (Δp 2.5 bar) for N5DM-filter elements HYDAC FILTER SYSTEMS GMBH Page 48 / 52 BeWa OLF5_Serie 3433222b en-us 2011-11-14.doc 2011-11-14... - Page 52 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com Email: filtersystems@hydac.com...
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