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OLF-5 / OLF-10 OffLine Filter Installation and Maintenance Instructions English (translation of original instructions) Document No. : 3433222d Follow these instructions for proper and safe use. Keep for future reference.
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Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative The contact data of the person authorized with the documentation is: Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Telephone: +49 6897 509 1511 Telefax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com...
Additionally, please observe the product- related instructions and requirements. Operator, specialist Read, observe and follow this manual and personnel: the associated documents, in particular, the safety and warning instructions. Tab. 1: Target group 6 / 100 MoWa OLF-5 3433222d en-us web...
Fig. 1: Overview / labeling of the title page Short name of the product / product name Type of document Language Document no. / Index Supplementary instructions regarding the validity of the manual (optional) MoWa OLF-5 3433222d en-us web 7 / 100...
(1., 2., 3., etc.). An example for procedural instructions with a fixed sequence: 1. Remove the transport securing device. 2. First fill the product. 3. Switch the product on. 8 / 100 MoWa OLF-5 3433222d en-us web...
An example for a procedural instruction with intermediate re- sult and final result: 1. Switch the product on. ð The display lights up. 2. Press the button. O The product is now ready for use. MoWa OLF-5 3433222d en-us web 9 / 100...
Warning/General Safety Information, which is placed ahead of each activity, are represented as follows: CAUTION Type and source of danger Consequence of the danger Hazard symbol Measures to avert danger ► 10 / 100 MoWa OLF-5 3433222d en-us web...
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. MoWa OLF-5 3433222d en-us web 11 / 100...
Delivery. They are made available to you at the conclusion of the contract at the latest. You will also find these under www.hydac.com -> General Terms and Conditions (T&C). This manual was prepared to the best of our knowledge. Nev- ertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in.
Signs used for giving orders These symbols can be found for all safety and warning instruc- tions in this manual which indicate particular dangers to per- sons, property or the environment. Follow the instructions. 14 / 100 MoWa OLF-5 3433222d en-us web...
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Specialist personnel - Mechanic Such persons have specific specialist training and several years' work experience. They are MoWa OLF-5 3433222d en-us web 15 / 100...
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2 | Safety information HYDAC FILTER SYSTEMS GMBH able to assess and perform the work assigned to them, they are also able to recognize potential dangers. 16 / 100 MoWa OLF-5 3433222d en-us web...
Make sure that the pressure port is always open during operation. 2.3 Observing regulatory information Observe the following regulatory information and directives: – Legal and local regulations for accident prevention – Legal and local regulations for environmental protection and environmental requirements 18 / 100 MoWa OLF-5 3433222d en-us web...
Maintain a minimum safe distance from electrical components. For a mains voltage of up to 1000 V, the minimum safe dis- tance is 1 m. Fig. 2: Fire protection class B Fig. 3: Minimum distance for fire fighting MoWa OLF-5 3433222d en-us web 19 / 100...
HYDAC FILTER SYSTEMS GMBH 3 Filter unit/filter housing over-view The filter units of the OLF-5 and OLF-10 series are used for the fine filtration of hydraulic oils in bypass flow. The series has many versions e.g. with or without the motor-pump unit, ele-...
The manufacturer assumes no responsibility for determining the interfaces for installation in a system or the installation, use or functionality of the product in this system. MoWa OLF-5 3433222d en-us web 21 / 100...
– Inadequate monitoring of parts that are subject to wear and tear. – Improperly performed repair work. – Operation with non-permitted media / fluids such as: water, acids, solvents, corrosive fluids, oily sludge or sedi- ment. 22 / 100 MoWa OLF-5 3433222d en-us web...
Please check the filter unit for possible damage before com- missioning. Immediately report any damage in transit to the forwarding agent or the HYDAC department in charge. Commissioning may not be carried out if the filter housing is damaged. Qty.
(2) - Filter unit model code (3) - Name plate of electric motor (4) - Vane pump name plate Part no. - Part number S/N - Serial number/year of manufacture Power - Power consumption 24 / 100 MoWa OLF-5 3433222d en-us web...
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Filter unit/filter housing over-view | 3 Voltage/Grid - Voltage/power supply Frequency - Frequency Current - Current consumption P max - Operating pressure, maximum Flow rate - Flow rate Weight - Empty weight MoWa OLF-5 3433222d en-us web 25 / 100...
Filter version Toploader (NBR) TV = Toploader (FKM) Motor rating/voltage see following table Filter element / filter cartridge see following table Clogging indicator see following table Fig. 5: Model Code 26 / 100 MoWa OLF-5 3433222d en-us web...
Differential pressure gauge, visual/ electrical 24 V DC (VM2D.0) Differential pressure gauge, visual/ electrical 230 V AC (VM2D.0) Without clogging indicator Tab. 7: Over-view - Clogging indicators (X) selection is possible, (-) selection is not possible MoWa OLF-5 3433222d en-us web 29 / 100...
Empty weight see type label Filtration rating ß(2) > 1000 (∆p 2.5 bar) for the N5DMxxx or N10DMxxx filter el- ement Supply voltage/power con- See the name plate on the elec- sumption tric motor 30 / 100 MoWa OLF-5 3433222d en-us web...
If the service and maintenance intervals are followed, the design service life of the unit is not lim- ited. Tab. 8: Technical data *) When the viscosity is high, the flow rate can be significantly lower. MoWa OLF-5 3433222d en-us web 31 / 100...
In this chapter, you will find the drawings with the dimensions and the hydraulic diagram of the different versions of the filter units/filter housings. 3.6.1 Drawing OLF-5-S-… The filtration unit has the following dimensions: Fig. 6: OLF-5-S-… - 1204891 32 / 100 MoWa OLF-5 3433222d en-us web...
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Filter unit/filter housing over-view | 3 All dimensions in mm. Item Description Fluid inlet Fluid outlet Draining/draining fluid DRAIN Clogging indicator Required space for removing the filter element Room required for cooling the electric motor MoWa OLF-5 3433222d en-us web 33 / 100...
The filter unit has the following components: Fig. 7: OLF-5-S… components Pos. Description Fluid inlet Fluid outlet Draining/draining fluid DRAIN Clogging indicator Electric motor Ventilator hood Terminal box Mounting base/electric motor base Filter bowl Housing clamp 34 / 100 MoWa OLF-5 3433222d en-us web...
HYDAC FILTER SYSTEMS GMBH Filter unit/filter housing over-view | 3 3.6.2 Drawing OLF-5/15-S-… The filtration unit has the following dimensions: Fig. 8: Drawing OLF-5-15-S-xxx-BM… All dimensions in mm. MoWa OLF-5 3433222d en-us web 35 / 100...
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HYDAC FILTER SYSTEMS GMBH Item Description Fluid inlet Fluid outlet Draining/draining fluid DRAIN Ventilation / bleeding BLEED Clogging indicator Required space for removing the filter element Room required for cooling the electric motor 36 / 100 MoWa OLF-5 3433222d en-us web...
The filter unit has the following components: Fig. 9: OLF-5/15-S…BM components Item Description Fluid inlet Fluid outlet Draining/draining fluid DRAIN Clogging indicator Electric motor Ventilator hood Terminal box Mounting base/electric motor base Filter bowl Housing clamp MoWa OLF-5 3433222d en-us web 37 / 100...
3 | Filter unit/filter housing over-view HYDAC FILTER SYSTEMS GMBH 3.6.3 Drawing OLF-5/4-SP… The filtration unit has the following dimensions: Fig. 10: Drawing OLF-5/4-SP All dimensions in mm. 38 / 100 MoWa OLF-5 3433222d en-us web...
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HYDAC FILTER SYSTEMS GMBH Filter unit/filter housing over-view | 3 Item Description Fluid inlet Fluid outlet Draining/draining fluid DRAIN Clogging indicator Required space for removing the filter element Room required for cooling the electric motor MoWa OLF-5 3433222d en-us web 39 / 100...
3.6.3.1 OLF-5/4-SP…component The filter unit has the following components: Fig. 11: OLF-5/4-SP… components Item Description Fluid inlet Fluid outlet Clogging indicator Electric motor Ventilator hood Terminal box Mounting base/electric motor base Filter cartridge 40 / 100 MoWa OLF-5 3433222d en-us web...
3.6.4 Drawing OLF-5/4-S… All dimensions in mm. Item Description Fluid inlet Fluid outlet Draining/draining fluid DRAIN Clogging indicator Required space for removing the filter element Room required for cooling the electric motor MoWa OLF-5 3433222d en-us web 41 / 100...
The filter unit has the following components: Fig. 12: OLF-5/4-S…BM components Item Description Fluid inlet Fluid outlet Draining/draining fluid DRAIN Clogging indicator Electric motor Ventilator hood Terminal box Mounting base/electric motor base Filter bowl Housing clamp 42 / 100 MoWa OLF-5 3433222d en-us web...
"Technical Data [} 30]". NOTICE Incorrect storage The clogging indicator will be damaged/destroyed. u Make sure that the clogging indicator is free, without any contact to the floor or to other components. MoWa OLF-5 3433222d en-us web 43 / 100...
While doing so, make sure that there is sufficient space below and above the filter bowl respectively to change the filter ele- ment. Fig. 13: Assembly with a mounting base 44 / 100 MoWa OLF-5 3433222d en-us web...
If the oil level in the hydraulic system is higher than the filter housing, install additional shut-off devices at the inlet (IN)/outlet (OUT). These shut-off devices guarantee that the filter element change will be fast and clean. MoWa OLF-5 3433222d en-us web 45 / 100...
Fig. 15: Avoiding siphoning Environmentally tip Siphoning effect Reservoir overflowing/leaking = oil spill u Remove the ends of the hoses from the reservoir after op- eration or shut the shut-off device in the suction line. 46 / 100 MoWa OLF-5 3433222d en-us web...
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After the filter unit is switched off, the height difference/pri- mary pressure can cause flow to occur both in the feed direc- tion and against the feed direction and the fluid can leak un- controllably. MoWa OLF-5 3433222d en-us web 47 / 100...
– Avoid constrictions in the connected hoses. This reduces the power and increases the risk of cavitation. – Note that the nominal size of the connected hose/piping must correspond to the cross-section of the connection thread. 48 / 100 MoWa OLF-5 3433222d en-us web...
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HYDAC FILTER SYSTEMS GMBH Mounting/installing | 5 – Ensure that the connecting lines (suction side / pressure side) do not transfer any voltage or cause vibrations on the unit. Use hoses or compensators if necessary. MoWa OLF-5 3433222d en-us web 49 / 100...
= Back-pressure ∆p4 = Differential pressure p4 = Back-pressure In the example, the back pressure at the first measurement point shows the total of the subsequent pressures in the hy- draulic system. 50 / 100 MoWa OLF-5 3433222d en-us web...
When assembling the filter unit below the oil level, install a shut-off valve in the line near the filter unit. MoWa OLF-5 3433222d en-us web 51 / 100...
5.7.1 Check direction of rotation Check the direction of rotation on the electric motor by switch- ing it on briefly (manual operation). An arrow on the fan shroud / pump shows the correct direction of rotation. MoWa OLF-5 3433222d en-us web 53 / 100...
If the pump does not pump any medium after ≈ 2 min- utes, switch the filter unit off and fill the pump by hand via the suction line. O The commissioning is complete. 54 / 100 MoWa OLF-5 3433222d en-us web...
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Make sure that the pressure port is always open during operation. OLF-5/4 / OLF-10/4 In case of the filter unit OLF-5/4 / OLF-10/4, observe: If the pump is not pre-filled and has an operating viscosity > 200 mm²/s, then the unit reaches the maximum flow rate of 4 l/min only after ≈ 10 minutes.
5 | Mounting/installing HYDAC FILTER SYSTEMS GMBH 5.10 Checking the installation Check all the electric/hydraulic connections, screwed connec- tions and components for firm seating. After commissioning, check all the functions and for leaks. 56 / 100 MoWa OLF-5 3433222d en-us web...
Change the filter element at a permissible differential pressure across the filter element or once the clogging indicator enters the red zone. Fig. 19: Observe the opti- cal clogging indicator MoWa OLF-5 3433222d en-us web 57 / 100...
The ca- cartridge. dicator re- pacity of the filter sponds) element/filter cartridge has been reached. The viscosity of Wait until the oil the medium is has been too high. warmed up by 58 / 100 MoWa OLF-5 3433222d en-us web...
In the case of a loose. Spin-On filter cartridge, tighten it fully. If neces- sary, replace the filter cartridge seal. Tab. 9: Error/cause/rectification MoWa OLF-5 3433222d en-us web 59 / 100...
- Spin-On Changing the fil- ter element - Toploader Resetting the VM x BM.x visual clogging indicator 1 - Daily; 2 - As required; 3 - with each filter element replace- ment MoWa OLF-5 3433222d en-us web 61 / 100...
Fig. 20: Resetting the VM x BM.x visual clogging indicator Step Description 1. The clogging indicator is red. 2. Replace the filter element/filter cartridge. 3. Reset the clogging indicator by pressing the reset button. 62 / 100 MoWa OLF-5 3433222d en-us web...
( = 6 mm) on the base of the filter housing. The content is ≈ 2 liters. Turn the drain plug after draining again in the filter bowl. MoWa OLF-5 3433222d en-us web 63 / 100...
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3. Loosen the housing clamps (1) on the filter housing and remove them in a downwards direction (2). Use an Allen key ( = 5 mm) (1). 4. Pull the filter bowl including filter element downwards. 64 / 100 MoWa OLF-5 3433222d en-us web...
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HYDAC FILTER SYSTEMS GMBH Performing Maintenance | 8 5. Remove (2) the filter element by lightly turning (1) from the filter bowl. 6. Clean the inside of the filter bowl of dirt and deposits. MoWa OLF-5 3433222d en-us web 65 / 100...
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7. Check the O-ring on the filter bowl for damage. If required, replace it. Coat the O-rings on the filter bowl lightly with the operat- ing medium. 8. Moisten the O-rings on the new filter element with the operating medium. 66 / 100 MoWa OLF-5 3433222d en-us web...
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HYDAC FILTER SYSTEMS GMBH Performing Maintenance | 8 9. Turning it slightly, press the new filter element down into the mount on the filter bowl. MoWa OLF-5 3433222d en-us web 67 / 100...
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Tighten the housing clamp in clockwise direction using an Allen wrench ( = 5 mm). The tightening torque is 5 12. Check the drain plug on the filter bowl for a correct fit with an Allen key ( = 6 mm). 68 / 100 MoWa OLF-5 3433222d en-us web...
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HYDAC FILTER SYSTEMS GMBH Performing Maintenance | 8 O The replacement of the filter element is complete. After commissioning, check the filter unit for leaks. MoWa OLF-5 3433222d en-us web 69 / 100...
Dispose the filter cartridge as well as the operat- ing medium in that in an environmentally friendly man- ner. 6. Moisten the sealing ring of the new filter cartridge with the operating medium. 70 / 100 MoWa OLF-5 3433222d en-us web...
After contact with the sealing surface, tighten the filter cartridge manually with another ¾ turn. 9. Check the filter unit for any leaks after switching it on. If necessary, tighten the filter cartridge again. Fig. 21: Spin-On filter cartridge MoWa OLF-5 3433222d en-us web 71 / 100...
The contents are ≈ 3 liters. Empty the filter housing by means of the drain plug Drain ( = 6 mm). NOTICE! Without draining equipment, the escaping operating medium can flow down over the electric 72 / 100 MoWa OLF-5 3433222d en-us web...
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7. By rotating it clockwise by 90°, you loosen the dirt catch tray. MoWa OLF-5 3433222d en-us web 73 / 100...
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11. Now place the filter bowl cover on the new filter element and lock it in place by rotating it counterclockwise by 90°. 12. Secure the dirt catch tray at the bottom of the filter ele- ment by turning it counterclockwise by 90°. 74 / 100 MoWa OLF-5 3433222d en-us web...
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Air Bleed ( = 6 mm) in the filter bowl cover. O The replacement of the filter element is complete. After commissioning, check the filter unit for leaks. MoWa OLF-5 3433222d en-us web 75 / 100...
Air bleed screw with seal ring 615003 4.10 1 Dirt catch tray 1202364 Label for changing the filter element 3232421 AIR BLEED label 3233901 DRAIN label 3130552 Tab. 11: Spare parts - Toploader T / TV 80 / 100 MoWa OLF-5 3433222d en-us web...
HYDAC FILTER SYSTEMS GMBH Appendix | A A.1.2 Drawing of spare part OLF-5... The following drawing shows the spare parts of the OLF-5…: Fig. 22: Spare parts OLF-5-S-... 1204630 MoWa OLF-5 3433222d en-us web 81 / 100...
A | Appendix HYDAC FILTER SYSTEMS GMBH A.1.3 Drawing of spare part OLF-5/4... The following drawing shows the spare parts of OLF-5/4…: Fig. 23: Spare parts OLF-5/4 - 3041370 82 / 100 MoWa OLF-5 3433222d en-us web...
HYDAC FILTER SYSTEMS GMBH Appendix | A A.1.4 Drawing of spare part OLF-5/xx-T-... Toploader The following drawing shows the spare parts of OLF-5/xx-T-…: Fig. 24: Spare parts OLF-5/xx-T - 3244069 MoWa OLF-5 3433222d en-us web 83 / 100...
This can be used on all hydraulic systems with a breather filter according to the connection diagram DIN 24557/ Designation Part no. The OLF-5-TAK, consisting of items 2, 3 and 4 3039235 Fig. 25: OLF-5 TAK Item Designation 1 Air filters 2 Adapter...
Fig. 26: Differential pressure indicator - visual VM x B.x Type of indication Visual display with a green-red field, automatic reset Weight 55 g Response pressure and indi- VM 2 B.x = 2 bar -10% cation range respectively VM 3 B.x = 3 bar -10% VM 5 B.x = 5 bar -10% 86 / 100 MoWa OLF-5 3433222d en-us web...
HYDAC FILTER SYSTEMS GMBH Appendix | A Permissible operating over- ≤ 210 bar pressure Permitted temperature range -30 … +100°C Connector threads G ½ Installation space required According to HN 28-22 Maximum tightening torque 33 Nm Tab. 13: Differential pressure indicator -visual VM x B.x MoWa OLF-5 3433222d en-us web 87 / 100...
A | Appendix HYDAC FILTER SYSTEMS GMBH A.3.2 Differential pressure indicator, visual – VM x BM.x The optical differential pressure gauge reacts to the increasing pressure difference at the increasing contamination level of the filter element. 88 / 100 MoWa OLF-5 3433222d en-us web...
The electric clogging indicator reacts to the increasing pres- sure difference at the increasing contamination level of the fil- ter element. Fig. 27: Differential pressure indicator, electrical VM x C.x Type of indication Electrical switch Weight 120 g MoWa OLF-5 3433222d en-us web 89 / 100...
Electrical connection Male connection M20 Female connector to DIN EN 175301-803 Protection class in accordance IP 65 (only if the connector is with DIN 40050 wired and fitted correctly) Tab. 14: Differential pressure indicator, electrical VM x C.x 90 / 100 MoWa OLF-5 3433222d en-us web...
The electric clogging indicator reacts to the increasing pres- sure difference at the increasing contamination level of the fil- ter element. Fig. 28: Differential pressure indicator, electrical VM x D.x /-Lxx Type of indication Visual indicator and electrical switch Weight 150 g MoWa OLF-5 3433222d en-us web 91 / 100...
0.03 to 5 A @ 230 V AC Electrical connection Male connection M20 Female connector to DIN EN 175301-803 Protection class in accordance IP 65 (only if the connector is with DIN 40050 wired and fitted correctly) Tab. 15: Differential pressure indicator, electrical VM x D.x / -Lxx 92 / 100 MoWa OLF-5 3433222d en-us web...
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Resetting the VM x BM.x visual clogging indicator........Fig. 20 Spin-On filter cartridge ................Fig. 21 Spare parts OLF-5-S-... 1204630 ............. Fig. 22 Spare parts OLF-5/4 - 3041370 ............... Fig. 23 Spare parts OLF-5/xx-T - 3244069 ............Fig. 24 MoWa OLF-5 3433222d en-us web 93 / 100...
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HYDAC FILTER SYSTEMS GMBH OLF-5 TAK ....................Fig. 25 Differential pressure indicator - visual VM x B.x ........Fig. 26 Differential pressure indicator, electrical VM x C.x ........Fig. 27 Differential pressure indicator, electrical VM x D.x /-Lxx ......Fig. 28 94 / 100 MoWa OLF-5 3433222d en-us web...
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Spare parts - Toploader T / TV..............Tab. 12 HYDAC Service Deutschland ..............Tab. 13 Differential pressure indicator -visual VM x B.x ........Tab. 14 Differential pressure indicator, electrical VM x C.x ........Tab. 15 Differential pressure indicator, electrical VM x D.x / -Lxx ......MoWa OLF-5 3433222d en-us web 95 / 100...
ISO 11943:1999 as well as for the determination of the dust holding capacity of filter elements. The term "Fluororubber" (abbrevia- tion FKM according to DIN ISO 1629 [earlier: FPM] and FKM ac- 96 / 100 MoWa OLF-5 3433222d en-us web...
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Type MG = threaded ment of the filter element is carried connection according to ISO228, out from the top. seal on inside. Type MA = threaded connection according to UN, seal on outside MoWa OLF-5 3433222d en-us web 97 / 100...
Differential pressure indicator, electrical VM x C.x 90 Service 85 VM x D.x /-Lxx 92 Service Partners 85 Differential pressure indicator, visual siphoning effect 46 VM x B.x 87 Support 85 Differential pressure vs. Back pressure 50 Technical data 30 98 / 100 MoWa OLF-5 3433222d en-us web...
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HYDAC FILTER SYSTEMS GMBH Index Terms and Conditions 12 Terms of Delivery 12 Warranty 12 MoWa OLF-5 3433222d en-us web 99 / 100...
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