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Filtromat
OF5F / OF5L
Operating and Maintenance Instructions
English (translation of original instructions)
Document No.: 3160337e

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Summary of Contents for Hydac Filtromat OF5F

  • Page 1 Filtromat OF5F / OF5L Operating and Maintenance Instructions English (translation of original instructions) Document No.: 3160337e...
  • Page 2: Trademarks

    HYDAC FILTER SYSTEMS GMBH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the express written consent of HYDAC FILTER SYSTEMS GMBH. Contraventions are liable to compensation. Exclusion of Liability Wir haben unser Möglichstes getan, die Richtigkeit des Inhalts dieses Dokuments zu gewährleisten, dennoch können Fehler nicht ausgeschlossen werden.
  • Page 3: Table Of Contents

    Hanging / connecting the pressure hose .............. 17 Electrical connection of the OF5 ................18 Checking the direction of rotation ................. 18 Switching on the OF 5.................... 19 HYDAC FILTER SYSTEMS GMBH en(us) Page 3 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 4 Spare Parts List ...................... 31 Disposing of the OF5 ..................... 32 Technical data ......................33 Model Code ......................34 EC declaration of conformity ................35 HYDAC FILTER SYSTEMS GMBH en(us) Page 4 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 5: Preface

    If you discover errors while reading the documentation or have additional comments or suggestions, contact us at: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input.
  • Page 6: Customer Service

    Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. Refer to these at www.hydac.com  General terms and conditions. HYDAC FILTER SYSTEMS GMBH en(us) Page 6 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 7: Using The Documentation

    The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 8: Safety Information And Instructions

     Improper monitoring of unit components that are subject to wear and tear  improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 9: Explanation Of Symbols And Warnings, Etc

    Proper or designated use of the product extends to the following:  Maintaining adherence to all the instructions contained herein.  Performing requisite inspection and maintenance work. HYDAC FILTER SYSTEMS GMBH en(us) Page 9 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 10: Improper Use

    Only use original (OEM) spare parts and consumables. When using non-OEM components it cannot be ensured that they have been designed and manufactured so as to comply with loading and safety requirements. HYDAC FILTER SYSTEMS GMBH en(us) Page 10 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 11: Training And Instruction Of Personnel

    Remedying of electrical faults Maintenance Repair work Decommissioning / Storage Electrical Hazards DANGER Electric shock Danger of fatal injury ► Pull power plug before performing any work. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 12: Transporting The Of5

    Pull out the power plug to the unit and wind up the power cord. Wind up the suction and pressure hoses and secure them to the unit. Store the unit upright in a clean, dry place. HYDAC FILTER SYSTEMS GMBH en(us) Page 12 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 13: Checking The Scope Of Delivery

    The following items are supplied: Item Qty. Description OF5 with power cable, suction hose and pressure hose Filter element Operating and Maintenance Instructions HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 14: Of5 Features

    The unit will be damaged ► The unit is only to be used with mineral oils or mineral oil-based raffinates. OF5 F OF5 L HYDAC FILTER SYSTEMS GMBH en(us) Page 14 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 15: Of5 Components/Dimensions

    Pressure hose Floor plate with oil pan Manometer Star knob Power cable Lever Switchover via three-way ball valve (OF 5 F only) Motor Protection Switch HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 16: Hydraulic Diagram

    OF5F / OF5L Hydraulic diagram Hydraulic diagram OF5 L OF5F HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 17: Preparing The Of5 For Operation

    To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation. HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 18: Electrical Connection Of The Of5

    If the direction of rotation is opposite to the direction of the arrow, correct it using the phase inverter contained in the connection plug, as shown in the diagram below. HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 19: Switching On The Of 5

    The motor protection switch contained in the main switch permanently monitors the nominal current and switches the unit off in case of overload. HYDAC FILTER SYSTEMS GMBH en(us) Page 19 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 20: Switchover Mode

    You can switch between the different operating modes via the internal and external switchovers. Internal switchover: Unlock the change-over valve by pulling on the locking pin (x). External switchover: HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 21: Setting The Circulation Pumping Operating Mode

    Switchover mode Setting the circulation pumping operating mode For the circulation pumping operating mode, the switchovers must be set as follows: Internal switchover: External switchover: HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 22: Operating Mode - Circulation Pumping And Filtration

    Operating mode – circulation pumping and filtration For the circulation pumping and filtration operating mode, the switchovers must be set as follows: Internal switchover: External switchover: HYDAC FILTER SYSTEMS GMBH en(us) Page 22 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 23: Performing Maintenance

    ► Depressurize the system before performing any work on it. DANGER Electric shock Danger of fatal injury ► Disconnect the power plug before performing any work on the unit. HYDAC FILTER SYSTEMS GMBH en(us) Page 23 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 24: Cleaningthe Suction Screen

    Clean the suction screen regularly and check it immediately in the event of insufficient suction or delivery action. Item Description Hose Suction lance O-ring Suction screen Protection pipe Suction strainer set HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 25 Insert the suction screen (4) into the protection pipe (5) with the tip facing forwards. Screw the protection pipe (5) on to the suction lance (2) in a counterclockwise direction. HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 26: Changing The Filter Element

    (red/green) or a scale in the filter cover. The version with switchover may have an optional differential pressure gauge (1). Change the filter element as soon as the back-pressure indicator or differential pressure gauge is in the red area. HYDAC FILTER SYSTEMS GMBH en(us) Page 26 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 27 Fold the screws down and press them against the filter housing. This pushes the cover of the filter housing up. Take the cover off and remove the filter element. HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 28 Check the O-ring on the cover for damage and replace it if necessary. Lightly wet the O-ring on the cover with medium. HYDAC FILTER SYSTEMS GMBH en(us) Page 28 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 29 12. Close the drain valve. 13. Switch the unit on. 14. Check the unit for any leaks. 15. The unit is ready for operation. HYDAC FILTER SYSTEMS GMBH en(us) Page 29 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 30: Errors And Troubleshooting

    No function No electrical connection. Check the electrical No voltage available. connection; plug, cable and socket. HYDAC FILTER SYSTEMS GMBH en(us) Page 30 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 31: Spare Parts List

    1300 R 040 AM/-KB 40 µm 1267699 Electric motor 230V / 50Hz, 1 Ph 3041675 Electric motor 400V / 50Hz, 3 Ph 3038709 Vane pump 80/20 721206 HYDAC FILTER SYSTEMS GMBH en(us) Page 31 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 32: Disposing Of The Of5

    After disassembling the unit and separating the various materials, reuse them or dispose of them properly in accordance with local regulations. HYDAC FILTER SYSTEMS GMBH en(us) Page 32 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 33: Technical Data

    Pressure hose NW 25 with lance Weight ~ 75 kg Filter element type Betamicron (BN4HC) Aquamicron (BN/AM)(AM) Filter element size 0330 / 1300 Clogging indicator Differential pressure gauge HYDAC FILTER SYSTEMS GMBH en(us) Page 33 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc 2011-01-17...
  • Page 34: Model Code

    = Differential pressure indicator - visual (VM2B.1) = Differential pressure indicator - electrical (VM2C.0) = Differential pressure indicator, visual/electrical (VM2D.0) B, C and D not available for version "L" HYDAC FILTER SYSTEMS GMBH en(us) Page 34 / 36 BeWa OF5 F_L 3160337e en-us 2011-01-17.doc...
  • Page 35: Ec Declaration Of Conformity

    Documentation Representative: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Mr. Günter Harge Registered seat of company: 66280 Sulzbach / Saar - Germany c/o HYDAC International GmbH, Industriegebiet , 66280 Sulzbach / Saar Registry Court: Saarbrücken, HRB 17216 Telephone: ++49 (0) 6897 509 1511...
  • Page 36 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...

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