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Summary of Contents for Hydac OLSW
- Page 1 OLSW OffLine Separator Water Operation and Maintenance Instructions English (translation of original instructions) Document No.: 4268435 Keep for future reference.
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Page 2: Imprint
Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. -
Page 3: Table Of Contents
Checking/setting the flow rate ..............26 Connecting the pressure connection (OUTLET WATER) ......26 Connecting oil drain (DRAIN OIL) .............. 27 Electrical connection of the unit ..............28 en(us) OLSW Page 3 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 4 Fluid filter spare parts - WBF ..............65 Accessories ....................68 Technical Data..................... 69 Attachment ....................70 Finding a Customer Service team ............. 70 Glossary ....................70 Model code ....................71 Index ......................72 en(us) OLSW Page 4 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 5: Preface
After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 6: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented by one digit every time the manual is revised or changed. en(us) OLSW Page 6 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 7: Safety Information
Pass all safety information and instructions on to other users. General hazard Danger due to electrical voltage / current Exposed electrical components Danger of electrical shock Danger due to operating pressure en(us) OLSW Page 7 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 8 Safety information Risk of burns due to hot surfaces Flammable Danger from explosive atmosphere Harmful to the environment en(us) OLSW Page 8 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 9: Signal Words And Their Meaning In The Safety Information And Instructions
Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL Consequence of the danger Measures to avert danger ► en(us) OLSW Page 9 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 10: Proper/Designated Use
/ into your system nor for the use or functionality of your system. Use the unit only for the application described in the following. The OffLine Separator Water OLSW is a filter unit which is used to separate oil from watery fluids. -
Page 11: Improper Use Or Use Deviating From Intended Use
► Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk. -
Page 12: Qualifications Of Personnel / Target Group
Safe handling/use of tools personnel Maintenance, Product-specific knowledge Decommissioning, Disassembly Disposal Specialist Proper and environmentally- personnel friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse en(us) OLSW Page 12 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 13: Wear Suitable Clothing
In the event of an emergency, pull the power plug. Unpacking the unit Prior to delivery, the unit is function and leak-tested in the factory. When unpacking the unit, check it for damage in transit. en(us) OLSW Page 13 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 14: Transporting The Unit
Pull out the power plug and securely fasten the power cord to the unit. Transporting with the crane To transport with the crane, fasten suitable band loops to the attachment points or to the lifting eyes (104). en(us) OLSW Page 14 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 15: Storing The Unit
Unrestricted, but in any case before the unit is started up again: after a storage period of greater than 2 years, all seals must be replaced. Storage position Only standing. en(us) OLSW Page 15 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 16: Decoding The Type Label
Item -> Description -> Name plate of filtration unit -> Name plate of electric motor -> Type label for WBF -> Model code; for details, see page 71 en(us) OLSW Page 16 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 17 -> Empty weight Flow rate -> Flow rate Temp. oil -> Permitted fluid temperature range Temp. amb. -> Permitted ambient temperature range Volume -> Fluid volume in unit en(us) OLSW Page 17 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 18: Checking The Scope Of Delivery
The filtration unit comes factory-assembled. Check that the filtration unit is complete before starting up. The following items are supplied: Designation OffLine SeparatorWater Operation and Maintenance Instructions (this document) en(us) OLSW Page 18 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 19: Characteristics Of The Unit
Characteristics of the unit Characteristics of the unit The OffLine Separator Water OLSW is used to remove oil from water-based washing liquids, which are contaminated with mineral oils (density < 900 kg/m³). Coalescing procedure The dewatering works according to the coalescence principle, during which the oil collects on the fibers of the coalescing element and is conveyed deeper into the coalescing element by the fluid flow. -
Page 20: Identifying Components
Identifying components Identifying components Additional details regarding the versions can be found in the following. en(us) OLSW Page 20 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 21 Flow direction mark Coalescing housing 10.2 O-ring 10.3 Housing clamp Contamination sensor coalescing casing, differential pressure indicator 0.8 bar Drain valve Orifice Control Phase boundary sensor Automatic breather Tray sensor en(us) OLSW Page 21 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 22: Hydraulic Circuit
Contamination sensor filter housing, differential pressure indicator 2 bar Flow restrictor 20 l/min Flow direction mark Coalescing housing Contamination sensor coalescing casing, differential pressure indicator 0.8 bar Drain valve Orifice en(us) OLSW Page 22 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 23: Unit Dimensions
The unit has the following dimensions: Required dismantling space for changing the filter / coalescing elements Recommended working range ± All dimensions in mm. All measurements with 10 mm tolerance. en(us) OLSW Page 23 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 24: Unit Setup/Connection
3. Check and insert the filter element. For details, see page 46. 4. Check and insert the coalescing element. For details, see page 58. 5. The unit is ready for the next steps on the following pages. en(us) OLSW Page 24 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 25: Notes On Pipes/Hosing
If the unit is connected to hard piping, precautions must be taken to ensure that no stresses or vibrations are transmitted to the pump/filter housing. If necessary, use hoses or expansion joints. en(us) OLSW Page 25 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 26: Connecting The Suction Port (Inlet Water)
Install the return line below the fluid level to prevent air from entering the fluid in the tank. To prevent air from entering, make sure that the pressure hose with lance is always in operation below the liquid level. en(us) OLSW Page 26 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 27: Connecting Oil Drain (Drain Oil)
The nominal size of the connecting line must match the cross-section of the threaded connection. The separated oil can contain some parts of operating medium. Dispose of the oil-water mixture in an environmentally friendly manner. en(us) OLSW Page 27 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 28: Electrical Connection Of The Unit
If the rotation is in the opposite direction, reverse it by means of the phase inverter in the connection plug. en(us) OLSW Page 28 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 29: Connecting The Remote Control Line
Only use cables with a cable cross section of > 0.5 mm². ► Use a free screw type conduit fitting on the lower/rear side to connect the control line. en(us) OLSW Page 29 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 30 If the unit is OFF, the main switch is ON and the potential-free button is switched from open to closed, the unit will start X3:9-10 Input Collecting Collecting tank full. tank accessories en(us) OLSW Page 30 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 31: Remote Control / Interval Control Prioritization
If the unit is switched on at the main switch, it can be started with remote- start and stopped. If the unit was stopped via remote maintenance, then you can start it again by switching the main switch off and on. en(us) OLSW Page 31 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 32: Operating / Adjusting The Control Unit
Motor protection switch See page 33 for details Interval control See page 34 for details Status LEDs See page 33 for details Manual oil drain See page 34 for details en(us) OLSW Page 32 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 33: Switching The Main Switch On / Off
It is not necessary to correct the setting. If the motor protection switch triggers, proceed as indicated in the chapter "Status LED / Causes and remedies" on page 38. en(us) OLSW Page 33 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 34: Adjusting The Interval Control
Operation once every 24 hours, the time set at the time selector switch, time adjustment using time selector switch. Operation once every 7 days, the time set at the time selector switch, time adjustment using time selector switch. en(us) OLSW Page 34 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 35: Adjusting The Time Selector Switch
A new oil drain is possible by rotating the selector switch from position to an operating time before the 15 seconds elapse and then setting it to position en(us) OLSW Page 35 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 36: Switching Unit On/Off
If the error has been fixed, the LED will flash yellow beside the symbol. Resetting this fault is only possible by switching off and then restarting the main switch. See also page 38. en(us) OLSW Page 36 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 37: Starting Up The Unit
Before the unit is put into operation, it must first be connected hydraulically and electrically, as described in the above chapters. Note that the OLSW unit contains no filter or coalescing elements when it leaves the factory. If necessary, install the elements. -
Page 38: Status Led / Causes And Remedies
Status: Unit timer/remote stop. Status: Operation / Sensor error. Status: Drip tray sensor. Status: Motor protection switch. Status: Drain valve. Status of the coalescing elements. Status of the pre-filter elements. en(us) OLSW Page 38 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 39 The main switch is Check if the restart protection is LED is off switched on and the unit has an active, see LED error. Restart protection is active. en(us) OLSW Page 39 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 40 The level inlet being open and the "Drainage level container filled, contact HYDAC reached" was not Service. exceeded during the first six minutes after activation. en(us) OLSW Page 40 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 41 Empty the collecting tank. is full and the drip Empty the drip tray, search for tray sensor reports the leakage and remedy it. LED flashing fluid in the drip tray. white/yellow en(us) OLSW Page 41 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 42 Switch the motor protection switch back on and measure the current consumption of the motor. If it is too high, contact Hydac Service. The drain valve is No remedy is required. closed. LED is dark =...
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Page 43: Resetting An Error Message
Error messages where the LED of the error switches from continuous yellow or white to flashing yellow can be reset. en(us) OLSW Page 43 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 44: Remedy Error / Cause At The Fluid Filter Wbf
Replace the seal ring. filter basket is damaged (seal kit, see page 62) or has not been installed. There is no filter Insert the filter element installed in the element/bag/cartridge. filter. en(us) OLSW Page 44 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 45: Performing Maintenance
Check the unit for leaks, brittle hoses and cables daily. Replace damaged or brittle parts immediately. Replacing hydraulic hoses Replace all hydraulic hoses every six years at the latest. en(us) OLSW Page 45 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 46: Breather Maintenance
V: - Leakage class III (metallically sealing poppet) = 0.1% K value - Leakage class V (soft-sealing poppet) = 1.8 x 10 x Δp x seat diameter [l/h] en(us) OLSW Page 46 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 47: Check Breather Functionality
"Cleaning breather / Replacing parts" on page 3. Screw in the air bleed screw (134) and tighten it. 4. The function test is complete. en(us) OLSW Page 47 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 48: Cleaning Breather / Replacing Parts
Remove the ball float (4). Gently loosen the screw (9) and remove the poppet seal (5). Clean the float or replace it. Insert a new poppet seal (5). en(us) OLSW Page 48 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 49: Help With Errors On The Breather
The system of rods is stiff due to dirt or If the error cannot be corrosion. remedied, contact HYDAC. The float is too heavy because of silting en(us) OLSW Page 49 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 50: Changing Filter Element
Open the drain ball valve (DRAIN) to empty the filter housing. Collect the escaping fluid in a suitable container and dispose of it in an environmentally friendly manner. en(us) OLSW Page 50 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 51 Undo the 4 nuts (1) = 30 mm on the filter housing cover and unscrew them ≈ 15 mm. Fold the screws (2) down. Open the filter housing cover. en(us) OLSW Page 51 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 52 CAUTION Wear gloves. Use the strap to lift the used filter element out of the filter housing. Dispose of the filter element in an environmentally friendly manner. en(us) OLSW Page 52 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 53 "Removing the guide plate" section on page 57. Insert the cleaned bar magnet into the mounting cavities of the filter element. Do not use a hammer, etc. en(us) OLSW Page 53 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 54 Performing maintenance 10. Check the O-rings and gasket for damage and replace if necessary. en(us) OLSW Page 54 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 55 = 30 mm on the filter housing cover with a tightening torque. 10 bar = 100 Nm 16 bar = 160 Nm To keep the screws operating smoothly, we recommend assembly paste. en(us) OLSW Page 55 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 56 Open the ball valve INLET WATER. 15. The filter housing will be automatically vented. 16. The filter housing is ready for operation. en(us) OLSW Page 56 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 57: Removing The Guide Plate
Remove the guide plate before using 30" filter cartridges. ► To remove the guide plate, proceed as follows: Turn the guide plate screw counterclockwise using a 5 mm Allen wrench and remove the guide plate. en(us) OLSW Page 57 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 58: Changing The Coalescing Elements
DRAIN OIL (4) port connection into a suitable container. Release the quick-action coupling (2) of the breather by pulling back the ring (1) and hang the supply line to the side. en(us) OLSW Page 58 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 59 Do not use a hammer, etc. Position the element holding plate (10.4) and use it to center the coalescing elements. Screw on the three star grips (10.5) and tighten them. en(us) OLSW Page 59 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 60 Push on the quick-action coupling (2) of the supply line until the ring (1) engages visibly/audibly. 13. Connect the electrical connector and the phase boundary sensor together and secure them by rotating clockwise. en(us) OLSW Page 60 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 61: Taking The Unit Out Of Operation
Disposing of the unit Dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally-friendly manner. en(us) OLSW Page 61 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 62: Finding Spare Parts
Finding spare parts Finding spare parts Additional details regarding the versions can be found in the following. en(us) OLSW Page 62 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 63 Finding spare parts en(us) OLSW Page 63 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 64 4234490 Automatic breather 6166933 Repair set for breather, consisting of: - Ball float 16.1 - Poppet sealing device 4164032 - Holding clamp - Sealing device Tray sensor 6092841 en(us) OLSW Page 64 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 65: Fluid Filter Spare Parts - Wbf
Finding spare parts Fluid filter spare parts - WBF The following spare parts are available for the WBF casing. en(us) OLSW Page 65 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 66 Finding spare parts Item Designation Qty. p/no. Type label Filter element WBF-200-W 3477525 receptacle Filter element N200… Bar magnet insert Filter bag receptacle WBF-200-B 3909007 Filter bags WBF200… en(us) OLSW Page 66 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 67 1x O ring (113) 1x profile seal ring (-) Seal kit (FEP) consisting of: 4115968 1x O ring (112) 1x O ring (113) 1x profile seal ring (-) en(us) OLSW Page 67 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
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Page 68: Accessories
= Not available as spare part / not orderable = Upon request Accessories The following accessories are available for the unit: Item Designation Part no. Drip tray, mobile Fluid level gauge 6199678 en(us) OLSW Page 68 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 69: Technical Data
General data Permitted ambient temperature range 5 … 50°C Permitted storage temperature range 0 … 80°C Permitted relative humidity during storage ≤ 60 % Empty weight ≈ 155 kg en(us) OLSW Page 69 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 70: Attachment
+49 681 509 324 E-mail: service@hydac.com Glossary The terms and abbreviations used in this manual are explained below: Term/abbreviation Definition OLSW OffLine Separator Water Fluoroelastomer rubber Wombat Wombat Filter en(us) OLSW Page 70 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 71: Model Code
Material of seal = FKM ( FPM, Viton) Clogging indicator = Screw-in block without contamination sensor (Eco and B1 only) = Differential pressure indicator, visual/electrical Type code = Current status en(us) OLSW Page 71 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... -
Page 72: Index
16, 18, 19, 25, 28, 44, 47 Pump 71 Flow direction 21, 22, 64 Flow rate 17, 25, 69 Fluid filter 65, 71 Remedy 39, 44 replacement 26, 48 en(us) OLSW Page 72 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09... - Page 73 26, 33, 35, 40 Type label 16, 66 Signal word 9 signal words 9 Specialist personnel 12 switching off 31, 36 venting 46 switching on 31 Weight 17 en(us) OLSW Page 73 / 76 BeWa OLSW 4268435 en-us 2017-11-09.docx 2017-11-09...
- Page 76 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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