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Summary of Contents for Amazone XTender 2200
- Page 1 Operating manual XTender 2200 XTender 4200 Rear-mounted hopper Please read this MG5828 operating manual BAG0158.2 03.18 before initial operation. Printed in Germany Keep it in a safe place for future use!
- Page 2 READING INSTRUCTION manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
- Page 3 + 49 (0) 5405 501-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5828 Compilation date: 04.16 ...
- Page 4 We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly operating manuals. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0) 5405 501-0 E-mail: amazone@amazone.de XTender BAG0158.2 03.18...
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Page 5: Table Of Contents
Table of Contents User information ..................8 Purpose of the document ......................8 Locations in the operating manual ................... 8 Diagrams ..........................8 General safety instructions ................. 9 Obligations and liability ......................9 Representation of safety symbols ..................11 Organisational measures ....................... 12 Safety and protective equipment ................... - Page 6 Table of Contents Loading board XTender 4200 ....................47 XTender 2200 loading platform ..................... 47 Metering ..........................48 5.7.1 Metering – Two chamber system ..................49 5.7.2 Calibrating the metering system .................... 50 5.7.3 Seed pre-metering ......................... 52 5.7.4 Metering rollers ........................53 5.7.4.1...
- Page 7 Table of Contents 10.3 Spreading seed/fertiliser ......................87 10.4 Work commencemen ......................88 10.5 Emptying the hopper and/or the metering unit............... 89 10.5.1 Hopper residual emptying ...................... 90 10.5.2 Emptying the metering unit ....................90 Faults ......................91 11.1 Error in the metering system ....................91 Cleaning, maintenance and repair............
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Page 8: User Information
User information User information The User Information section provides information on use of the operating manual. Purpose of the document This operating manual • describes the operation and maintenance of the implement. • provides important information on safe and efficient handling of the implement. -
Page 9: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the implement. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free implement operation. - Page 10 General safety instructions Risks in handling the implement The implement has been constructed to the state-of-the art and the recognised rules of safety. However, operating the implement may cause risks and restrictions to • the health and safety of the user or third persons. •...
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Page 11: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the severity of the risk, and carries the following meaning: DANGER Indicates a direct threat at high risk which will result in death or most serious bodily harm (loss of limbs or long-term harm), should it not be prevented. -
Page 12: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equipment as per the information provided by the manufacturer of the crop protection agent to be used, such as: • Safety glasses • Protective shoes • Chemical-resistant overalls •... -
Page 13: User Training
General safety instructions User training Only those people who have been trained and instructed may work with/on the implement. The operator must clearly specify the responsibilities of the people charged with operation and maintenance work. People being trained may only work with/on the implement under the supervision of an experienced person. -
Page 14: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the implement if all the safety and protection equipment is fully functional. Check the implement at least once a day for visible damage and check the function of the safety and protection equipment. Danger from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy on the implement. -
Page 15: Design Changes
Immediately replace any implement parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or the parts cleared by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations. If... -
Page 16: Warning Symbols And Other Labels On The Implement
General safety instructions 2.13 Warning symbols and other labels on the implement Always keep all the warning symbols of the implement clean and in a legible state. Replace illegible warning symbols. You can obtain the warning symbols from your dealer using the order number (e.g. MD 075). -
Page 17: Positions Of Warning Symbols And Other Labels
General safety instructions 2.13.1 Positions of warning symbols and other labels The following diagrams show the arrangement of the warning symbols on the implement. XTender BAG0158.2 03.18... - Page 18 General safety instructions Order number and explanation Warning symbols MD 082 Risk of falling when riding the implement on treads or platforms! Causes serious, potentially fatal injuries anywhere on the body. It is forbidden to ride on the implement or climb the implement when it is running.
- Page 19 General safety instructions MD 097 Risk of crushing the entire body by entering/remaining in the lifting area of the three-point linkage when the three-point hydraulic system is operated! Causes serious, potentially fatal injuries anywhere on the body. • Personnel are prohibited from standing in the lifting area of the three-point linkage when the three-point hydraulic system is operated.
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Page 20: Dangers In Case Of Non-Observance Of The Safety Instructions
General safety instructions MD 199 The maximum operating pressure of the hydraulic system is 210 bar. 2.14 Dangers in case of non-observance of the safety instructions Non-compliance with the safety information • can pose both a danger to people and also to the environment and implement. -
Page 21: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Risk of crushing, cutting, being trapped or drawn in, or impact through inadequate roadworthiness and operational safety. Before starting up the implement and the tractor each time, always check their traffic and operational safety. CAUTION Switch off the control terminal •... - Page 22 General safety instructions • It is forbidden for people to stand between the implement to be coupled and the tractor while the tractor is approaching the implement. Any helpers may only act as guides standing next to the vehicles, and may only move between the vehicles when both are at a standstill.
- Page 23 General safety instructions Use of the implement • Before starting work, ensure that you understand all the equipment and actuation elements of the machine and their function. There is no time for this when the implement is already in operation! •...
- Page 24 General safety instructions • Always fix the front or rear weights to the intended fixing points according to regulations. • Comply with the maximum load of the connected implement and the permissible axle and drawbar loads of the tractor. • The tractor must guarantee the prescribed brake delay for the loaded vehicle combination (tractor plus connected implement).
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Page 25: Hydraulic System
• Replace the hydraulic hose lines if they are damaged or worn. Use only genuine AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 26: Electrical System
General safety instructions 2.16.3 Electrical system • When working on the electrical system, always disconnect the battery (negative terminal). • Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – risk of fire. •... -
Page 27: Cleaning, Maintenance And Repair
Disconnect the cable to the tractor generator and battery, before carrying out electrical welding work on the tractor and on attached implements. • Spare parts must meet at least the specified technical requirements of AMAZONEN-WERKE! This is ensured through the use of original AMAZONE spare parts. XTender BAG0158.2 03.18... -
Page 28: Loading And Unloading
Loading and unloading Loading and unloading WARNING Risks of being crushed and/or struck if the implement unintentionally falls down from raised position! • Be sure to use the marked lashing points to attach the load- bearing equipment when you load and unload the implement with lifting gear. -
Page 29: Product Description
Product description Product description Overview of assembly groups (1) Tank (7) Folding loading board (in different versions) (2) 2 pressure lids (8) Rear camera (optional) (3) Metering unit (9) Rear lighting (4) Connections for the supply line from the (10) Work lights (optional) Cenius (11) Storage compartment (5) Coupling points for mounting the Cenius... - Page 30 Product description (1) Blower fan (4) 3-point hitch (2) Parking device (rolls) with brakes (5) Front lighting (3) Parking device (runners) (optional) Delivery section Here a double delivery section (1) Implement connection (4) Feed hose (2) Supply line (5) Baffle plate for catch crops (3) Segment distributor head XTender BAG0158.2 03.18...
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Page 31: Thread Pack With Machine Documentation
Product description Thread pack with machine documentation The thread pack with the implement documentation is behind the left mud flap. XTender BAG0158.2 03.18... -
Page 32: Safety And Protective Equipment
Product description Safety and protective equipment (1) Blower fan guard • Railing on the loading board XTender 4200 • Guard screen in the hopper XTender BAG0158.2 03.18... -
Page 33: Supply Lines Between The Tractor And The Implement
Product description Supply lines between the tractor and the implement • Hydraulic hose lines (depending on the equipment) • Cable with connection for lighting • ISOBUS connection cable. • Pneumatic brake system ο Brake line with coupling head (yellow) ο Supply line with coupling head, red Yellow Blue... -
Page 34: Transportation Equipment
Product description Transportation equipment Rear lighting system (1) 2 rear lights, brake lights, and turn indicators (2) Rear warning signs Front lighting system (1) Limiting lights and turn indicators (2) Front warning signs Connect the lighting system to the 7-pin tractor socket via the pin. -
Page 35: Proper Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of genuine AMAZONE spare parts. Other uses to those specified above are forbidden and shall be considered as improper. For any damage resulting from improper use •... -
Page 36: Danger Areas And Danger Points
Product description Danger areas and danger points The danger area is the area around the implement in which people can be caught • by unintentional rolling of the tractor and the implement. Within the implement danger area, there are danger points with permanent or unexpected function-related risks. -
Page 37: Technical Data
Product description Technical data XTender 2200 4200 Overall width 2950 mm Total length 1980 mm Filling height 1660 mm 2120 mm Tank size 2200 l 4200 l Divisibility of the hopper 50 % / 50 % Lower link hitch on the tractor Kat. -
Page 38: Necessary Tractor Equipment
Product description 4.10 Necessary tractor equipment For the implement to be operated as intended, the tractor must fulfil the following requirements: Tractor power • maximum 440 kW / 600 HP • required Depending on the soil tillage implement Electrical equipment •... -
Page 39: Layout And Function
Layout and function Layout and function The XTender is coupled to the tractor using the 3-point hitch. The XTender is equipped with a mount at the rear to be able to couple a suitable implement using the tensioned crosspiece. With this combination, the spreading material (seed or fertiliser) can be spread during soil tillage. -
Page 40: Hydraulic Connections
Layout and function Hydraulic connections • All hydraulic hose lines are equipped with grips. Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function. - Page 41 Layout and function Yellow Blue Green Beige WARNING Danger of infection from escaping hydraulic fluid at high pressure! When coupling and uncoupling the hydraulic hose lines, ensure that the hydraulic system is depressurised on both the implement and tractor sides. If you are injured by hydraulic fluid, contact a doctor immediately.
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Page 42: Coupling The Hydraulic Hose Lines
Layout and function 5.1.1 Coupling the hydraulic hose lines WARNING Risk of being crushed, cut, caught, drawn in or struck due to faulty hydraulic functions when the hydraulic hose lines are connected incorrectly! When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic connectors. -
Page 43: Three-Point Mounting Frame
Layout and function Three-point mounting frame The frame of the implement is designed such that it meets the requirements and dimensions of a Category 3 or 4N three-point hitch. Lower coupling points (2) Upper coupling point Pins for mounting on tractors with Category 3 or 4N coupling points with linch pin for securing the lower link and top link. -
Page 44: Conveyor Sections
Layout and function Conveyor sections 5.3.1 Single conveyor section Same product in both parts of the hopper 5.3.2 Double conveyor section Different products (e.g. fertiliser, seed) (1) Hopper 1 with metering unit 1 (2) Hopper 2 with metering unit 2 (3) Single sluice (4) Double sluice for delivery section A and B (5) Blower fan... -
Page 45: Sluices
Layout and function 5.3.3 Sluices The sluices are equipped with a calibration flap and a holder for the calibration sack. Mechanical one-sided switching is possible with the double sluice. Single sluice on single conveyor section Double sluice with setting flap and setting lever on double conveyor section Double sluice: Hopper 1... -
Page 46: Hopper
Layout and function Hopper The hopper has two separate chambers, to which air conveying pressure is applied during operation. (1) Hopper 1 (2) Hopper 2 The chambers can be filled with the same or with different products. The hopper covers seal the hopper pressure- tight. -
Page 47: Loading Board Xtender 4200
Layout and function Loading board XTender 4200 Loading board and ascent can be folded. Push the ascent under the maintenance platform into transport position and secure with a linch pin. XTender 2200 loading platform Foldable loading platform. XTender BAG0158.2 03.18... -
Page 48: Metering
Layout and function Metering A metering unit is installed under each chamber. The seed is metered by a metering roller in the metering unit. The metering roller (1) can be replaced. The metering roller is driven by an electric motor (1) (full metering). The metered material falls into the sluice (2) and is directed by the air current to the distributor head and then on to the spreading elements. -
Page 49: Metering - Two Chamber System
Layout and function 5.7.1 Metering – Two chamber system One metering unit (1) is located under each chamber of the two chamber system. The metering units are numbered. Metering unit no. 1 is connected to the front chamber. When calibrating the spread rate, the metered material falls into the collection bag through an opening (1). -
Page 50: Calibrating The Metering System
Layout and function 5.7.2 Calibrating the metering system By calibrating the metering unit, the required speed for the metering roller and therefore the desired spread rate is determined. The calibration procedure simulates the later field pass. The weight of the collected metered quantity is required. The calibration procedure must be repeated in all cases. - Page 51 Layout and function A digital scale is include in the scope of delivery. The symbol marks the holder for the digital scale. The holder is used to hang the digital scale during the calibration procedure. The communication with the control terminal in the tractor cab takes place through the TwinTerminal (optional).
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Page 52: Seed Pre-Metering
Layout and function 5.7.3 Seed pre-metering The seed pre-metering, which meters the seeds in the air current before the implement starts up, can be switched on using the control terminal (e.g. AMATRON 3). The symbol marks the holder for the digital scale. The holder is used to hang the digital scale during the calibration procedure.. -
Page 53: Metering Rollers
Layout and function 5.7.4 Metering rollers The metering roller (1) selection depends on the • grain size, • spread rate. You can choose between metering rollers with various sizes of chambers or various volumes. You must select a metering roller volume that is not too large but that is sufficient to spread the required quantity (kg/ha). -
Page 54: Metering Roller Diagram Table
Layout and function 5.7.4.1 Metering roller diagram table Single metering rollers Metering rollers with different capacities are available. Select the metering roller required depending on the seed or the fertiliser and the spread rate according to the following tables. If the seed is not listed, select the metering roller of a seed that has a similar grain size. -
Page 55: Blower Fan
Layout and function Blower fan The blower fan that creates the air current is driven by a hydraulic motor (1). The air current carries the seed to the spreading elements. The blower fan speed determines the air volume of the air current. The higher the blower fan speed, the greater is the air volume generated. -
Page 56: Seed Tube Monitoring (Optional)
Layout and function 5.8.2 Seed tube monitoring (optional) The seed tube hoses represent the connection between the distributor head and the spreading elements. Each seed tube hose can be equipped with a sensor (1) that detects the seed flow. A warning message is issued when the seed flow in a monitored seed line hose is interrupted or large deviations occur in the flow rate between the monitored seed line hoses. -
Page 57: Spreading
Layout and function Spreading Fertiliser spreading Spreading of fertiliser through the fertiliser skimmers on the soil tillage implement The fertiliser skimmers are adjustable (1) Under root fertilising (2) 50 % under root fertilising – 50 % subsoil fertilising (3) Subsoil fertilising Fertilisers: Working width Number of outlets on the... -
Page 58: Isobus Control Terminal
Layout and function 5.10 ISOBUS control terminal To operate the implement, it is absolutely imperative to pay attention to the operating manual for the control terminal and the operating manual for the software! An ISOBUS-compatible control terminal makes it easy to control, operate and monitor the implement. -
Page 59: Camera System (Option)
Layout and function Standard equipment: Each hopper is equipped with LED interior lighting, which is controlled via the tractor. 5.14 Camera system (option) The camera at the rear of the combination makes the area hidden by the hopper visible. The large monitor in the tractor cab shows the work of the implement tools and the worked area. -
Page 60: Transport And Parking Device (Optional)
Layout and function 5.16 Transport and parking device (optional) The transport and parking devices facilitates coupling onto the tractor's three-point hydraulic system and manoeuvring in the farmyard and inside buildings. The prevent the rear hopper from rolling, the castors are equipped with a locking system. -
Page 61: Initial Commissioning
Initial commissioning Initial commissioning This section contains information • on initial operation of your implement. • on how to check if you may mount/couple the implement on/to your tractor. • Before operating the implement for the first time the operator must have read and understood the operating manual. -
Page 62: Checking The Suitability Of The Tractor
Initial commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! • Check the suitability of your tractor before you mount or hitch the implement onto the tractor. -
Page 63: Calculating The Actual Values For The Total Tractor Weight, Tractor Axle Loads And Load Capacities, As Well As The Minimum Ballast
Initial commissioning 6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load capacities, as well as the minimum ballast The permissible total tractor weight, specified in the vehicle documentation, must be greater than the sum of the •... -
Page 64: Data Required For The Calculation
Initial commissioning 6.1.1.1 Data required for the calculation Fig. 1 [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Total weight of rear-mounted implement or See technical data for the implement or rear rear ballast ballast... -
Page 65: Calculation Of The Required Minimum Ballasting At The Front G
Initial commissioning 6.1.1.2 Calculation of the required minimum ballasting at the front G of the tractor to V min ensure steering capability • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (section 6.1.1.7). 6.1.1.3 Calculation of the actual front axle load of the tractor T V tat... -
Page 66: Table
Initial commissioning 6.1.1.7 Table Actual value according to Approved value Double approved calculation according to tractor load capacity (two operating manual tyres) Minimum ballast front/rear ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load • You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers. -
Page 67: Securing The Tractor/Implement Against Unintentional Start-Up And Rolling
Initial commissioning Securing the tractor/implement against unintentional start-up and rolling WARNING Risk of crushing, shearing, cutting, being caught and/or drawn in, or impact when making interventions in the implement, through • unintentional lowering of the unsecured implement when it is raised via the three-point hydraulic system of the tractor. -
Page 68: Coupling And Uncoupling The Implement
Coupling and uncoupling the implement Coupling and uncoupling the implement When coupling and uncoupling machines, follow the instructions given in the section "Safety instructions for the operator" page 9. WARNING Risk of crushing, catching, drawing in and/or knocks due to unintentional starting and rolling of the tractor when coupling or uncoupling the universal joint shaft and supply lines. -
Page 69: Coupling The Implement
Coupling and uncoupling the implement Coupling the implement WARNING Risk of crushing and contusions between the tractor and the implement when coupling the implement! Instruct people to leave the danger area between the tractor and the implement before you approach the implement. Any helpers may only act as guides standing next to the tractor and the implement, and may only move between the vehicles when both are at a standstill. - Page 70 Coupling and uncoupling the implement 1. Secure the implement against accidental rolling away, if the implement is equipped with a transport device, see section "Transport and parking device", page 60 for more information. 2. Always inspect the machine for visible signs of damage when coupling.
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Page 71: Uncoupling The Implement
Coupling and uncoupling the implement Uncoupling the implement WARNING Risks of being crushed and/or struck • due to insufficient stability and tipping over of the uncoupled implement on uneven, soft ground! • due to accidental rolling away of the implement when it is set down on a transport device! Secure the implement against accidental rolling when you set the implement down on a transport device. -
Page 72: Coupling The Soil Tillage Implement
Coupling and uncoupling the implement Coupling the soil tillage implement See the operating manual for the soil tillage implement. When coupling the soil tillage implement onto the XTender, a second person is required as a guide. The guide directs people away from the implement and directs the tractor driver (with the coupled XTender) towards the towing device of the soil tillage implement. -
Page 73: Settings
Settings Settings WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: • unintentional falling of the implement raised using the tractor's three-point hydraulic system. • unintentional lowering of raised, unsecured implement parts. • unintentional start-up and rolling of the tractor-implement combination. -
Page 74: Select The Dosing Roller
Settings Select the dosing roller Select the metering roller required depending on the seed or the fertiliser and the spread rate according to the following tables. If the seed is not listed, select the dosing roller of a seed that has a similar grain sizeen. -
Page 75: Installing/Removing The Metering Roller
Settings Installing/removing the metering roller CAUTION Switch off the control terminal! Risk of accident due to unintended movements of the metering unit or other implement components caused by radar pulses. The metering roller can be replaced more easily if the hopper is empty. - Page 76 Settings 2. Loosen the two bolts (1) but do not remove. 3. Turn the bearing cover and pull it off. The bearing cover is equipped with an O-ring (1). Replace the O-ring if it is damaged. 4. Remove the metering roller. Install the metering roller in the reverse sequence.
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Page 77: Calibrating The Metering System
Settings Calibrating the metering system When calibrating the metering system, the weight of the collected metered quantity is entered on the control terminal. Using this value, the number of rotations of the electric motor that are required for the field work later on is calculated. A second calibration procedure is essential. - Page 78 Settings 3. Push the collecting bag under the metering unit. 4. Open the sluice flap. (double sluice: only in conveyor section 2) 5. Repeat the calibration procedure according to the software operating manual until the desired spread rate is achieved. 6.
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Page 79: Setting The Blower Fan Speed
Settings Setting the blower fan speed DANGER Do not exceed the maximum blower fan speed of 4000 rpm. The blower fan speed changes until the hydraulic fluid has reached its operating temperature. During initial operation, correct the blower fan speed until the operating temperature is reached. -
Page 80: Pressure Relief Valve With Hexagonal Outer Contour
Settings 8.4.3 Pressure relief valve with hexagonal outer contour 8.4.3.1 Basic setting of the pressure relief valve 1. Loosen the lock nut. 2. Fully screw in the bolt with the hexagon socket wrench (1) (to the right). 3. Using a hexagon socket wrench, unscrew the screw back by 3 turns. -
Page 81: Converting A Double Delivery Section To Single Delivery Section
Settings Converting a double delivery section to single delivery section 1. Replace the Y-piece with hose by a reduction with hose. 2. Remove the blind cap from the frame and install it on the open hose connection. 3. Insert unused hose in parking position on the blind cap. -
Page 82: Transportation
Transportation Transportation • Before moving off, check: ο the correct connection of the supply lines. ο the lighting system for damage, proper operation and cleanliness, ο the braking and hydraulic systems for obvious defects. ο that the parking brake is completely released. ο... - Page 83 Transportation WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! These risks pose serious injuries or death. Comply with the maximum load of the connected implement and the approved axle and drawbar loads of the tractor.
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Page 84: Use Of The Implement
Use of the implement Use of the implement When using the implement, observe the information in the following sections: • "Warning symbols and other labels on the machine" starting on page 17 and • "Safety information for the user", starting on page 11. Observing this information is important for your safety. -
Page 85: Filling The Hopper
Use of the implement WARNING Risk of contusions, drawing in and catching during implement operation without the intended protective equipment! Only ever start up the implement when the protective equipment is fully installed. 10.1 Filling the hopper WARNING Secure the tractor/implement against accidental start-up and rolling! DANGER Dressing dust is toxic and must not be inhaled or come into... -
Page 86: Using The Loading Board
Use of the implement 10.1.1 Using the loading board Loading board in transport position Loading board in working position (1) Loading board locking mechanism (2) Loading board handle (3) Railing locking mechanism (4) Ladder (5) Ladder locking mechanism Unfolding the loading board into working position 1. -
Page 87: Using The Loading Platform
Use of the implement 10.2 Using the loading platform (1) Pins for locking the folding loading platform 1. Unlock the loading platform. 2. Raise the loading platform into filling position or lower into transport position. 3. Lock the loading platform. 10.3 Spreading seed/fertiliser Refer to the Implement control operating manual. -
Page 88: Work Commencemen
Use of the implement 10.4 Work commencemen 1. Move the implement to the working position at the start of the field. 1.1 Instruct any people in the area to stand at a minimum distance of 20 m from the implement. 1.2 Move the Xtender into working position and ensure ground clearance of 20-30 cm, see figure. -
Page 89: Emptying The Hopper And/Or The Metering Unit
Use of the implement 10.5 Emptying the hopper and/or the metering unit DANGER Switch off the control terminal, apply the tractor parking brake, switch off the tractor engine, and remove the ignition key. DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body. -
Page 90: Hopper Residual Emptying
Use of the implement 10.5.1 Hopper residual emptying Residual emptying is then accomplished by turning the metering roller in the metering unit. Like with the calibration test, the metered material is collected in a collection bag. 1. Push the collection bag (1) under the metering unit and open the flap (2) (see section 8.2, 77). -
Page 91: Faults
Faults Faults WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: • unintentional falling of the implement raised using the tractor's three-point hydraulic system. • unintentional lowering of raised, unsecured implement parts. • unintentional start-up and rolling of the tractor-implement combination. -
Page 92: Cleaning, Maintenance And Repair
Cleaning, maintenance and repair Cleaning, maintenance and repair WARNING Danger of crushing, shearing, cutting, being caught or drawn in, winding and knocks through: • unintentional falling of the implement raised using the tractor's three-point hydraulic system. • unintentional lowering of raised, unsecured implement parts. - Page 93 Regular and proper maintenance is a requirement of our warranty conditions. • Use only genuine AMAZONE spare parts (see "Spare and wear parts and aids" section, page 15). • Use only genuine AMAZONE replacement hoses, and hose clamps made of V2A for assembly.
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Page 94: Cleaning
Cleaning, maintenance and repair 12.1 Cleaning • Pay particular attention to the brake, air and hydraulic hose lines. • Never treat brake, air and hydraulic hose lines with petrol, benzene, petroleum or mineral oils. • After cleaning, grease the implement, in particular after cleaning with a high pressure cleaner/steam jet or liposoluble agents. - Page 95 Cleaning, maintenance and repair The pictogram serves as a reminder never to aim the cleaning jet of the high-pressure cleaner/steam cleaner directly on • electrical components • lubrication points and bearings • the rating plate, warning symbols, stickers and design foils.
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Page 96: Cleaning The Distributor Head (Specialist Workshop)
Cleaning, maintenance and repair 12.1.1 Cleaning the distributor head (specialist workshop) Immediately clean the distributor heads if they are contaminated with seed residues. Contaminated distributor heads can affect the seed rate. WARNING The distributor head is located at the centre of the machine. Apply the parking brake, switch the tractor engine off, and remove the ignition key. -
Page 97: Maintenance Schedule - Overview
Cleaning, maintenance and repair 12.2 Maintenance schedule – overview • Execute maintenance tasks after the first scheduled maintenance period has been reached. • The time intervals, operating hours or maintenance intervals specified in any external documentation that may be provided, take priority. Before each start-up 1. -
Page 98: Checking The Frame
Cleaning, maintenance and repair As required Specialist Component Servicing work See page workshop • Check for damage and deformation Frame • Check the fastening bolts for tightness • Check according to the inspection instructions Brake system • Clean the line filters 12.3 Checking the frame Check the frame for the following points:... -
Page 99: Brake System
Cleaning, maintenance and repair 12.4 Brake system 12.4.1 Cleaning the line filter Perform work in an unpressurized state. Secure the implement against rolling away. 1. Remove the bolt locking compound by hammering and remove the bolts (1). 2. Unscrew the bolts (2) by a few turns. 3. -
Page 100: Inspection Instructions For Pneumatic Brake
Cleaning, maintenance and repair 12.4.2 Inspection instructions for pneumatic brake Leak tightness check 1. Check all connections, pipe lines, hose lines and screw connections are tight. 2. Remedy any leaks. 3. Repair any areas of chafing on pipes and hoses. 4. -
Page 101: Hydraulic System
• Replace the hydraulic hose lines if they are damaged or worn. Only use genuine AMAZONE hydraulic hose lines! • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 102: Labelling Of Hydraulic Hose Lines
Cleaning, maintenance and repair 12.5.1 Labelling of hydraulic hose lines The valve chest identification provides the following information: Fig. 2/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of the hydraulic hose lines (02 04 = February 2004) (3) Maximum approved operating pressure (210 BAR). -
Page 103: Installation And Removal Of Hydraulic Hose Lines
Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Only use genuine AMAZONE hydraulic hose lines! • Always ensure cleanliness. • You must always install the hydraulic hose lines so that, in all states of operation: ο... -
Page 104: Upper And Lower Link Pins
Cleaning, maintenance and repair 12.6 Upper and lower link pins WARNING Risk of contusions, catching, and knocks when the implement unexpectedly releases from the tractor! Check the top and lower link pins for any visible defect at each coupling. Replace the top and lower link pins if there are clear signs of wear. -
Page 105: Hydraulic Diagram
Cleaning, maintenance and repair 12.7 Hydraulic diagram XTender BAG0158.2 03.18... -
Page 106: Screw Tightening Torques
12.8 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1.5 M 14 M 14x1.5 M 16 M 16x1.5 M 18 M 18x1.5 M 20 M 20x1.5 M 22 M 22x1.5 1050 M 24 1000... - Page 107 Cleaning, maintenance and repair XTender BAG0158.2 03.18...
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