widos PSM 10 XHS Working Instructions Translation
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widos PSM 10 XHS Working Instructions Translation

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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen
Working Instructions
Headquarters: D-71254 Ditzingen-Heimerdingen Country Court Stuttgart HRB 200973 Managing director: Jürgen Dommer
Einsteinstr. 5
Website: http://www.widos.de
Translation
Sheet welding machine
WIDOS PSM 10 XHS
Keep for further use!
Phone
+49 (0) 71 52 99 39 - 0
Fax
+49 (0) 71 52 99 39 - 40
Email: info@widos.de
Kunststoffschweißtechnik

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  • Page 1 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: http://www.widos.de Email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Sheet welding machine WIDOS PSM 10 XHS Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen Country Court Stuttgart HRB 200973 Managing director: Jürgen Dommer...
  • Page 2 CH – 9201 Gossau Phone: ++49 (0) 3 71 / 8 15 73 - 0 Phone: ++41 (0) 79 432 5737 Fax: ++49 (0) 3 71 / 8 15 73 - 20 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 2 of 29...
  • Page 3  13.10.2014 WIDOS W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes are subject to technical innovations. 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 3 of 29...

  • Page 4: Table Of Contents

    Safety measures ........................6 1.3. Conformity ..........................6 1.4. Designation of the product ....................7 1.4.1. Technical data ........................7 1.4.1.1. WIDOS PSM 10 XHS General data...............7 1.4.1.2. Heating element......................7 1.4.2. Equipment and accessories (optional) ................7 SAFETY RULES......................8 2.1. Explication of the different symbols...................8 2.2.
  • Page 5 7.4. Transport ..........................22 7.5. Disposal ..........................22 ELECTRIC DIAGRAM ....................23 SPARE PARTS LIST..................... 24 9.1. Basic machine with motion ....................24 9.2. Heating element ........................27 DECLARATION OF CONFORMITY ................29 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 5 of 29...

  • Page 6: Description Of Product

    1.1. Usage and non-intended use The WIDOS PSM 10 XHS is a workshop machine for the heating element butt welding of twin- wall sheets with thickness up to 60 mm and sheets with thickness up to 20 mm and length of plate up to 1000 mm made out of PE and PP.

  • Page 7: Designation Of The Product

    The product is designated by a type label. It contains the type of the machine, the serial number and the year of construction. 1.4.1. Technical data 1.4.1.1. WIDOS PSM 10 XHS General data Welding load: maximal 300 kp / daN Twin-wall sheet size max: 1000 x 60 mm Sheet size max.

  • Page 8: Safety Rules

    T h e r e g u l a t i o n s f o r t h e p r e v e n t i o n o f a c c i d e n t s a r e v a l i d ( U V V ) . 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 8 of 29...

  • Page 9: Obligations Of The Operator

    • Only skilled and trained persons are allowed to work at the machine. • A person who is being trained may only work at the machine under supervision of an experienced person. 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 9 of 29...

  • Page 10: Dangers While Handling The Machine

    Kunststoffschweißtechnik 2.7. Dangers while handling the machine The WIDOS PSM 10 XHS is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also damages of the machine itself or of other parts are possible.

  • Page 11: Danger Of Crushing Between And Near The Clamping Beams

    • Machine parts which are not in a perfect condition are to be immediately replaced. • Only use original WIDOS spare and wear parts. • In case of purchase orders please always indicate the machine number! 2.10. Cleaning of the machine...

  • Page 12: Functional Description

    The welding joint can be clamped out and the welding process is completed. Image of a heating element butt welding: heating element heats the sheets up to welding temperature completed weld joint with bead on top and below 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 12 of 29...

  • Page 13: Operating And Indicating Elements

    11 Clamping lever, right side - to fix the angle 12 Crank - to drive the flexible slide to and fro. - to apply the adjusting and joining force. 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 13 of 29...

  • Page 14: Heating Element

    50 Hz, fuse protection 16 A The heating element is shown in welding position. Slew lever (8) below in arrow direction to bring the heating element into basic position. 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 14 of 29...

  • Page 15: Starting And Operating

    • If local temperature is under 5° C / 41° F the follo wing measures have to be taken: − if necessary heat-up sheet ends. • Take measures against rain, wind and dust. 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 15 of 29...

  • Page 16: How To Adjust The Angle

    • If necessary detach the clamping nuts, the counternuts and unscrew the spindle. • Fix the threaded spindle in another drill hole. (small angle = inner drill hole; large angle = outer drill hole) 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 16 of 29...

  • Page 17: How To Clamp Sheets

    (see chapter: 5.3). • Fix the sheet by the clamping nuts. • Fix the second plate on the opposite side. • Drive the slides together by the crank. 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 17 of 29...
  • Page 18 • After the cooling down time has elapsed remove the force. • Remove the clamping nuts and clamping beams and take out the welded piece. • Then drive the slides open. Welding is completed. 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 18 of 29...

  • Page 19: Welding Tables

    (chamfered sheet with 30° ): 1,15 Welding 90° (chamfered sheet with 45° ): 1,41 • Add the motional force as usual. All the other welding parameters remain as usual. 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 19 of 29...
  • Page 20 Table for PE Heating up time = 10 x wall thickness [sec] Cooling down time under joining force = 1,333 * wall thickness [min] PE 80 The standard value for the heating element temperature is between 200° C - 220° C. For smaller wall thickness higher temperatures should be relized.
  • Page 21 Table for PE Heating up time = 10 x wall thickness [sec] Cooling down time under joining force = 1,333 * wall thickness [min] PE 80 The standard value for the heating element temperature is between 200° C - 220° C. For smaller wall thickness higher temperatures should be relized.
  • Page 22 Table for PE Heating up time = 10 x wall thickness [sec] Cooling down time under joining force = 1,333 * wall thickness [min] PE 80 The standard value for the heating element temperature is between 200° C - 220° C. For smaller wall thickness higher temperatures should be relized.
  • Page 23 Table for PP Heating up time = 15 x wall thickness [sec], for 2 - 4 mm wall thickness; and 16 x wall thickness [sec], for 5 - 10 mm wall thic Cooling down time under joining force = 2,0 x wall thickness [min], for 2 - 4 mm; and 1,75 x wall thickness [min] for >4 - 10 mm The standard value for heating element temperature is 210°...
  • Page 24 Table for PP Heating up time = 15 x wall thickness [sec], for 2 - 4 mm wall thickness; and 16 x wall thickness [sec], for 5 - 10 mm wall thic Cooling down time under joining force = 2,0 x wall thickness [min], for 2 - 4 mm; and 1,75 x wall thickness [min] for >4 - 10 mm The standard value for heating element temperature is 210°...
  • Page 25 Table for PP Heating up time = 15 x wall thickness [sec], for 2 - 4 mm wall thickness; and 16 x wall thickness [sec], for 5 - 10 mm wall thic Cooling down time under joining force = 2,0 x wall thickness [min], for 2 - 4 mm; and 1,75 x wall thickness [min] for >4 - 10 mm The standard value for heating element temperature is 210°...

  • Page 26: Maintenance / Storage / Transport

    Machines which are loaded above the average, the checking cycle should be shortened. The works have to be executed by company WIDOS GmbH or by one of its authorized representatives. The linear guides must be cleaned every week, e.g. with a brush.

  • Page 27: Electric Diagram

    +49 (0) 71 52 99 39 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: http://www.widos.de Email: info@widos.de Kunststoffschweißtechnik 8. Electric diagram 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 23 of 29...

  • Page 28: Spare Parts List

    12 - 14 36 - 37 15 - 20 21 - 23 27 - 28 29 - 30 46 - 48 41 - 42 43 - 45 51 - 52 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 24 of 29...
  • Page 29 53 - 56 61 - 63 77 - 78 79 - 80 69 - 70 71 - 72 81 - 82 74 - 76 90 - 91 84 - 87 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 25 of 29...
  • Page 30 Spare parts list Chapter 9 Kunststoffschweißtechnik Basic machine with frame WIDOS PSM 10 Pos. Denomination Piece Order no. Clamping beam for hinged plate 8217682 Bow-type handle (BG565201) on request Pan-head screw M 6x20 DIN 912 0912F020 Washer M 6 DIN 125...
  • Page 31 Spare parts list Chapter 9 Kunststoffschweißtechnik Basic machine with frame WIDOS PSM 10 Pos. Denomination Piece Order no. Hexagon-head screw M 6 x 18 DIN 933 0933F018 Washer M 6 DIN 9021 9021F Bolt for handwheel 8211619 Handwheel DIN 950-GG-160-B15-D...

  • Page 32: Heating Element

    2 - 5 6 - 9 16 - 18 11 - 13 28 / 29 30 - 32 34 / 35 36 - 37 38 - 39 24 - 26 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 27 of 29...
  • Page 33 Insulating washer 023584 Joining piece 023582 Sensor PT 1000 H09082 Holder for sensor 023536 Insulating piece 092503 Insulating piece 821515 End cap 8215614 Lens-head screw M 3x8 DIN 7985 7985C010 13.10.2014 Working instruction WIDOS PSM 10 XHS Page 28 of 29...

  • Page 34: Declaration Of Conformity

    3. DIN EN 60555, DIN EN 50082, DIN EN 55014 Electro-magnetic compatibility The technical documentation is completely available. The working instructions are available in the language German and English. Ditzingen-Heimerdingen, the 13.10.2014 Martin Dommer (Technical director) 13.10.2014 Working instructions WIDOS PSM 10 XHS Page 29 of 29...

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