Haulotte Group HA33JE Maintenance Book
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Haulotte Group HA33JE Maintenance Book

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Maintenance book
Maintenance book
HA12IP - HA33JE - HA15IP - HA43JE
4000358110
X
USA
4000358110
E10.16
USA / GB

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Summary of Contents for Haulotte Group HA33JE

  • Page 1 Maintenance book Maintenance book HA12IP - HA33JE - HA15IP - HA43JE 4000358110 4000358110 E10.16 USA / GB...
  • Page 2 HA12IP - HA33JE - HA15IP - HA43JE 4000358110 E10.16 USA / GB...

  • Page 3: Table Of Contents

    Maintenance book CONTENTS 1 - Maintenance book....... . 2 - After Sales Service ....... 3 - Compliance .
  • Page 4 Maintenance book Oil tank ......E001 - Wheel reducer..... . . E002 - Hydraulic filter cartridge .

  • Page 5: Maintenance Book

    HA12IP - HA33JE - HA15IP - HA43JE You have just purchased a HAULOTTE® product and we would like to thank you for your business. 1 - Maintenance book As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case supplied on delivery of your machine.

  • Page 6: Compliance

    HA12IP - HA33JE - HA15IP - HA43JE 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...

  • Page 7: Safety Precautions

    HA12IP - HA33JE - HA15IP - HA43JE - Safety precautions Safety precautions 1 - Recommendations 1.1 - MAINTENANCE BOOK The maintenance book is intended for the on-site maintenance technician. It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE Services®.

  • Page 8: Symbols Used

    HA12IP - HA33JE - HA15IP - HA43JE - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings Symbol Description Danger : Risk of injury or death...

  • Page 9: Decal Colors

    HA12IP - HA33JE - HA15IP - HA43JE - Safety precautions 1.3 - DECAL COLORS The potential dangers and any specific regulations are indicated around the product by decals and identification plates. The decals must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®.

  • Page 10: Manufacturer's Warranty

    HA12IP - HA33JE - HA15IP - HA43JE - Safety precautions 2 - Manufacturer's warranty 2.1 - WARRANTY ACCEPTANCE On reception of his machine, the owner or rental company must check the machine's condition and fill out the machine reception slip provided.

  • Page 11: Warranty Conditions

    HA12IP - HA33JE - HA15IP - HA43JE - Safety precautions The present warranty does not cover damage that may result directly or indirectly from any flaws or defects covered by the latter : • Consumables : No claims will be accepted for objects or parts replaced in the context of normal machine usage.

  • Page 12: Scope Of Intervention

    HA12IP - HA33JE - HA15IP - HA43JE - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

  • Page 13: Instructions For Intervention

    HA12IP - HA33JE - HA15IP - HA43JE - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray).
  • Page 14 HA12IP - HA33JE - HA15IP - HA43JE - Safety precautions Notes 4000358110 E10.16 USA / GB...

  • Page 15: Recommendations

    HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Recommendations 1 - Lubrication diagram Diagram HA12IP - HA33JE - HA15IP - HA43JE 4000358110 E10.16 USA / GB...
  • Page 16 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations List of ingredients Marking Ingredient Symbol HAULOTTE® code Engine oil - Can 20 l(5,3 gal US) 2420801360 Engine oil - Barrel 209 l(55,2 gal US) 2420801350 Engine oil (+30° / - 20° )

  • Page 17: Consumables

    HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 2 - Consumables List of consumables Consumable HAULOTTE® code Applicability • HA12IP - HA33JE Hydraulic filter cartridge 2505000480 • HA15IP - HA43JE 2.1 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : •...

  • Page 18: Decals

    HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 3 - Decals 3.1 - CLASSIFICATION PLAN 3.1.1 - Red decals The red decals indicate a potentially fatal danger. Common decals Composant spécifique à cette machine. NE PAS INTERCHANGER. Component specific to this machine.
  • Page 19 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Specific decals HA12IP - HA33JE Specific decals HA12IP - HA33JE Option Wide platform Specific decals HA15IP - HA43JE 4000358110 E10.16 USA / GB...

  • Page 20: Orange Decals

    HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 3.1.2 - Orange decals The orange decals indicate a risk of serious injury. Common decals - CE Common decals - AS 4000358110 E10.16 USA / GB...
  • Page 21 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Common decals - ANSI - CSA WARNING RECOMMENDATIONS FOR USE THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY. DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine.

  • Page 22: Yellow Decals

    HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 3.1.3 - Yellow decals The yellow decals indicate a risk of material damage and/or minor injury. Common decals 4000358110 E10.16 USA / GB...

  • Page 23: Other Decals

    HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 3.1.4 - Other decals The other decals provide additional technical information. Specific decals HA12IP - HA33JE- HA15IP - HA43JE Kunden REF. Nennspannung 138P312120 Customer REF. Nominal voltage Volt REF. Client Tension nominale Batterie- Nr.

  • Page 24: Green Decals

    HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Specific decals ANSI Minimum safe approach distance . This machine is not insulated. Death or serious injury will occur ELECTROCUTION (M.S.A.D) to energized (exposed or DANGER . Maintain a clearance of at least 10 ft. between any part of machine or load and any electrical line or apparatus charged up to 50,000 volts.
  • Page 25 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Notes 4000358110 E10.16 USA / GB...

  • Page 26: Identification

    HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 3.2 - IDENTIFICATION Location of the HA12IP - HA15IP decals - CE and AS standards R1 - R8 Only for HA15IP (HA43JE) R15 - R17 A30 - A90 Only for HA12IP (HA33JE) - HA16PE...
  • Page 27 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Decal descriptions HA12IP - HA15IP - CE and AS standards Color Marking Description Quantity HA12IP HA15IP Height of the floor and load 3078145890 3078152960 Height of the floor and load(Option) 3078149410...
  • Page 28 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Color Marking Description Quantity HA12IP HA15IP Other Harness anchor point location 307P216290 Other Yellow and black adhesive tape 2421808660 Other Risks of electrocution For AS standard only : 307P226440 Other Machine tie down points...
  • Page 29 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Notes 4000358110 E10.16 USA / GB...
  • Page 30 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Location of the HA33JE decals - ANSI and CSA standards 4000358110 E10.16 USA / GB...
  • Page 31 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 4000358110 E10.16 USA / GB...
  • Page 32 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Location of the HA43JE decals - ANSI and CSA standards 4000358110 E10.16 USA / GB...
  • Page 33 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 4000358110 E10.16 USA / GB...
  • Page 34 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Decal descriptions HA33JE - HA43JE - ANSI and CSA standards Marking Color Description Quantity HA33JE HA43JE Material risk - Yellow and black Other 2421808660 adhesive tape Small format HAULOTTE® logo -...
  • Page 35 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Marking Color Description Quantity HA33JE HA43JE Other Permissible load 307P216380 In english : 4000024860 Verification of tilt operation In french : 4000068090 In spanish : 4000086520 Other Battery unit 307P226540 4000358110 E10.16...
  • Page 36 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Location of the HA12IP decals - EAC standard - For Russia R5 R17 A8 - A9 4000358110 E10.16 USA / GB...
  • Page 37 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 4000358110 E10.16 USA / GB...
  • Page 38 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Location of the HA15IP decals - EAC standard - For Russia 4000358110 E10.16 USA / GB...
  • Page 39 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 4000358110 E10.16 USA / GB...
  • Page 40 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Decal descriptions HA12IP - HA15IP - EAC standard - For Russia Color Marking Description Quantity HA12IP HA15IP 307P227120 (Standard platform) Blue Height of the floor and load 307P227110 307P227130 (Wide platform)
  • Page 41 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Color Marking Description Quantity HA12IP HA15IP Other Front green drive direction arrow 3078137440 Other Rear red drive direction arrow 3078137430 Other Yellow and black adhesive tape 2421808660 Other Machine tie down points...
  • Page 42 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Location of the HA12IP decals - EAC standard - For Ukraine R5 R17 A8 - A9 4000358110 E10.16 USA / GB...
  • Page 43 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 4000358110 E10.16 USA / GB...
  • Page 44 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Location of the HA15IP decals - EAC standard - For Ukraine 4000358110 E10.16 USA / GB...
  • Page 45 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations 4000358110 E10.16 USA / GB...
  • Page 46 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Decal descriptions HA12IP - HA15IP - EAC standard - For Ukraine Color Marking Description Quantity HA12IP HA15IP 307P227120 (Standard platform) Blue Height of the floor and load 307P227110 307P227130 (Wide platform)
  • Page 47 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Color Marking Description Quantity HA12IP HA15IP Other Front green drive direction arrow 3078137440 Other Rear red drive direction arrow 3078137430 Other Yellow and black adhesive tape 2421808660 Other Machine tie down points...
  • Page 48 HA12IP - HA33JE - HA15IP - HA43JE - Recommendations Notes 4000358110 E10.16 USA / GB...

  • Page 49: Maintenance

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance Maintenance 1 - General program The design service life of the products covered by this manual is for a period of 10 years. This service life is based on the machine being maintained within the maintenance regime set down in the Maintenance Manual supplied with the product.
  • Page 50 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance Increase in periodic inspections : Depending on the condition of certain critical components after 5000 hours, the maintenance staff may have to reduce the interval between periodical inspections and maintenance. If the decision is made not to replace a part, the part concerned must be recorded in the inspection schedule.
  • Page 51 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance Intervals Area After 250 h (hours) After 500 h (hours) After 5000 h (hours) After 10000 h Daily or 1 year or 1 year or 5 years (hours) or 10 years...
  • Page 52 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance Intervals Area After 250 h (hours) After 500 h (hours) After 5000 h (hours) After 10000 h Daily or 1 year or 1 year or 5 years (hours) or 10 years...
  • Page 53 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance Intervals Area After 250 h (hours) After 500 h (hours) After 5000 h (hours) After 10000 h Daily or 1 year or 1 year or 5 years (hours) or 10 years...

  • Page 54: Detailed Program

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 2 - Detailed program The time periods below are recommended for fuel-powered machines in normal use. Symbol Description Symbol Description Systematic replacement Operation Visual inspections requiring HAULOTTE Services® authorisation Visual inspection with dismantling and...
  • Page 55 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 250 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 56 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 500 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 57 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 750 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 58 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 1000 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 59 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 1250 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 60 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 1500 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 61 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 1750 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 62 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 2000 h (hours) or 2-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 63 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 2250 h (hours) or 2-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 64 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 2500 h (hours) or 2-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 65 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 2750 h (hours) or 2-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 66 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 3000 h (hours) or 3-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 67 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 3250 h (hours) or 3-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 68 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 3500 h (hours) or 3-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 69 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 3750 h (hours) or 3-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 70 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 4000 h (hours) or 4-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 71 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 4250 h (hours) or 4-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 72 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 4500 h (hours) or 4-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 73 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 4750 h (hours) or 4-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 74 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 5000 h (hours) or 5-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 75 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 5250 h (hours) or 5-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 76 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 5500 h (hours) or 5-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 77 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 5750 h (hours) or 5-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 78 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 6000 h (hours) or 6-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 79 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 6250 h (hours) or 6-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 80 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 6500 h (hours) or 6-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 81 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 6750 h (hours) or 6-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 82 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 7000 h (hours) or 7-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 83 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 7250 h (hours) or 7-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 84 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 7500 h (hours) or 7-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 85 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 7750 h (hours) or 7-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 86 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 8000 h (hours) or 8-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 87 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 8250 h (hours) or 8-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 88 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 8500 h (hours) or 8-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 89 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 8750 h (hours) or 8-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 90 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 9000 h (hours) or 9-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 91 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 9250 h (hours) or 9-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 92 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 9500 h (hours) or 9-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 93 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 9750 h (hours) or 9-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 94 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 10000 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform etc.) Platform rotation (Rotary cylinder) Ground control box (indicators, etc.)
  • Page 95 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 10000 h (hours) or 10-year service Area Type of intervention Area Type of intervention Pins, rings and pin stop Welds Hoses and couplings Pulleys and wear pads Pins, rings and pin stop...
  • Page 96 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 10250 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 97 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 10500 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 98 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 10750 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 99 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 11000 h (hours) or 11-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 100 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 11250 h (hours) or 11-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 101 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 11500 h (hours) or 11-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 102 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 11750 h (hours) or 11-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 103 HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 12000 h (hours) or 12-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary Platform control box (indicators, cylinder) etc.) Ground control box (indicators, Boom assembly etc.)

  • Page 104: Maintenance Sheets

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 3 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes.

  • Page 105: General Points

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 3.3 - GENERAL POINTS 3.3.1 - Recommendations on the conditions of maintenance • Your safety and the safety of the people around are essential. The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).

  • Page 106: Bearings

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance • The recommended values for the bearing drift are given on the diagram below : Recommended Values Marking Description At least 0,5 times the nominal diameter Make a chamfer Nominal diameter of the bearing - 0,2 / - 0,3 mm...

  • Page 107: Brakes

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance • Reassembly of the bearing/pivot : • Clean the bearing housing or pin in order to remove all the foreign objects/abrasions. • Lightly lubricate the bearing housing and/or pin. • Lightly lubricate the outer ring of the bearing.

  • Page 108: Hydraulics

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 3.3.3 - Hydraulics 3.3.3.1 - Oil replacement Replace oil after each major intervention, and each time an anomaly has been detected. Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and change if necessary.

  • Page 109: Evaluation Of Leaks On Hydraulic Cylinders

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance • After hose removal, plug the the hose ends and components the ports from which the hose was removed, to avoid polluting the hydraulic system. • Check the cleanliness of the hoses and hydraulic components (no metal cutting, rubber, plastic, …).

  • Page 110: Electric

    HA12IP - HA33JE - HA15IP - HA43JE - Maintenance Control cylinder by cylinder : • Position a load equal to the rated capacity on the cage (or platform). • Perform the movement of the concern cylinder to half of its stroke.

  • Page 111: Oil Tank

    Control-Filling-up Oil tank 15 min E001 Control-Filling-up Oil tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Control...
  • Page 112 Control-Filling-up Oil tank 15 min E001 Notes 4000358110 E10.16 USA / GB...

  • Page 113: Wheel Reducer

    Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 114 Control-Oil change Wheel reducer 15 mn E002 Notes 4000358110 E10.16 USA / GB...

  • Page 115: Hydraulic Filter Cartridge

    3.3.1-Placing the machine in maintenance configuration 3 - Replacement • For HA12IP - HA33JE - HA15IP - HA43JE Before dismantling, ensure that the oil circuit is no longer under pressure and that the oil temperature is not too high. Loosen and remove the base nut ( 1 ).
  • Page 116 Replacement Hydraulic filter cartridge 15 min E003 Notes 4000358110 E10.16 USA / GB...

  • Page 117: Slew Ring

    Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 118 Slew ring 15 mn E005 4 - Tightening Machine type Metric Imperial HA16PE 21,5 daN.m (158 lbf.ft) HA12IP - HA33JE 9 daN.m (66 lbf.ft) HA15IP - HA43JE 9 daN.m (66 lbf.ft) HA12CJ - HA32CJ 9 daN.m (66 lbf.ft) HA12CJ+ - HA32CJ+ 9 daN.m...
  • Page 119 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 5 - Criteria of replacement Check the slewing system every 500 h or each major intervention done on the machine. Step 1 : Visual and sound check : Replace slew ring in the following cases : •...
  • Page 120 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 6 - Clearance check Consult the After-Sales Service HAULOTTE Services®. 7 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration Rotate the slew ring by one complete turn. A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal are signs of abnormal wear in the raceway (Contact HAULOTTE Services®).

  • Page 121: Wheel

    Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 122 Replacement-Tightening Wheel 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
  • Page 123 Replacement-Tightening Wheel 15 min E006 5 - Torque Machine type Wheel type Torque in N.m - lbf.ft Drive wheel 210-155 HA12CJ - HA32CJ Steer wheel 210-155 Drive wheel 210-155 HA12CJ+ - HA32CJ+ Steer wheel 210-155 Drive wheel 320-236 HA120PX (N/A) Steer wheel 320-236 Drive wheel...
  • Page 124 Replacement-Tightening Wheel 15 min E006 Notes 4000358110 E10.16 USA / GB...

  • Page 125: E007 - Screws, Bolts And Nuts

    Tightening Screws, bolts and nuts 15 min E007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal Torque in N.m - lbf.ft diameter Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
  • Page 126 Tightening Screws, bolts and nuts 15 min E007 Notes 4000358110 E10.16 USA / GB...

  • Page 127: E008 - Turntable Rotation Gearbox

    Control-Oil change Turntable rotation gearbox 15 mn E008 Control-Oil change Turntable rotation gearbox 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 128 Control-Oil change Turntable rotation gearbox 15 mn E008 Notes 4000358110 E10.16 USA / GB...

  • Page 129: E013 - Pulleys And Wear Pads

    Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 130 Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Notes 4000358110 E10.16 USA / GB...

  • Page 131: Battery

    Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
  • Page 132 Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
  • Page 133 Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000358110...
  • Page 134 Control-Filling-up-Battery charge Battery 10 min E018 Notes 4000358110 E10.16 USA / GB...

  • Page 135: Telescope

    Lubrication Telescope 15 mn E022 Lubrication Telescope 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 136 Lubrication Telescope 15 mn E022 Notes 4000358110 E10.16 USA / GB...

  • Page 137: Diagnosis Assistance

    • Ground control box solenoid valve status. If the malfunction persists, consult the troubleshooting table to identify the problem. IF you cannot identify the problem, contact HAULOTTE Services®. 2 - Troubleshooting Diagnosis HA12IP - HA33JE - HA15IP - HA43JE Problem Probable cause Solution...
  • Page 138 HA12IP - HA33JE - HA15IP - HA43JE - Diagnosis assistance Problem Probable cause Solution Ground control box selector key is set to Turn the ground control box selector key to platform control ground control box position box position Remove some weight...
  • Page 139 HA12IP - HA33JE - HA15IP - HA43JE - Diagnosis assistance Problem Probable cause Solution Faulty hydraulic pump Repair or replace the pump Tightening by 3/4 turn increases pressure by 100 bar(1450 The pressure regulation screw on the psi) hydraulic unit is not properly adjusted...
  • Page 140 HA12IP - HA33JE - HA15IP - HA43JE - Diagnosis assistance Notes 4000358110 E10.16 USA / GB...

  • Page 141: Electric Circuit

    HA12IP - HA33JE - HA15IP - HA43JE - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature - HA12IP - HA33JE - HA15IP - HA43JE Marking Description 350 A General protection fuse 15 A...
  • Page 142 HA12IP - HA33JE - HA15IP - HA43JE - Electric circuit Marking Description SA3a Arm lifting from ground control box SA3b Arm lowering from ground control box SA4a Boom lifting from ground control box SA4b Boom lowering from ground control box...

  • Page 143: Fuses

    HA12IP - HA33JE - HA15IP - HA43JE - Electric circuit 2 - Fuses Description of the components HA12IP - HA33JE - HA15IP - HA43JE Marking Description 350 A General protection fuse 15 A Control protection fuse 100 A Power protection fuse...

  • Page 144: Locations And Functions Of The Main Safety Features

    HA12IP - HA33JE - HA15IP - HA43JE - Electric circuit 4 - Locations and functions of the main safety features Locations HA12IP - HA33JE 4000358110 E10.16 USA / GB...
  • Page 145 HA12IP - HA33JE - HA15IP - HA43JE - Electric circuit Locations HA15IP - HA43JE G1/G2 R1/R2 4000358110 E10.16 USA / GB...

  • Page 146: Buzzers

    HA12IP - HA33JE - HA15IP - HA43JE - Electric circuit Description of the components HA12IP - HA33JE - HA15IP - HA43JE Marking Description Main fuse 325 A Power protection fuse 100 A For HA15IP - HA43JE only : Pressure transducer for small jib cylinder chamber...

  • Page 147: Hydraulic Circuit

    HA12IP - HA33JE - HA15IP - HA43JE - Hydraulic circuit Hydraulic circuit 1 - Hydraulic diagram-Main components N.B.-:- See end of manual. 2 - Solenoid valves Locations 4000358110 E10.16 USA / GB...
  • Page 148 HA12IP - HA33JE - HA15IP - HA43JE - Hydraulic circuit Hydraulic unit HA12IP - HA33JE - HA15IP - HA43JE YV2A YV2B YV6B YV6A YV5B YV5A YV7B YV7A YV4B YV4A YV3B YV3A YV8B YV8A YV9B YV9A 145 bars 4000358110 E10.16 USA / GB...
  • Page 149 HA12IP - HA33JE - HA15IP - HA43JE - Hydraulic circuit Description of the components HA12IP - HA33JE - HA15IP - HA43JE Marking Description YV2A Left steering control solenoid valve YV2B Right steering control solenoid valve YV3A Compensation elevation control solenoid valve...
  • Page 150 HA12IP - HA33JE - HA15IP - HA43JE - Hydraulic circuit Notes 4000358110 E10.16 USA / GB...

  • Page 151: Intervention Register

    HA12IP - HA33JE - HA15IP - HA43JE - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate the HAULOTTE Services®...
  • Page 152 HA12IP - HA33JE - HA15IP - HA43JE - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000358110 E10.16 USA / GB...
  • Page 153 HA12IP - HA33JE - HA15IP - HA43JE - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000358110 E10.16 USA / GB...
  • Page 154 HA12IP - HA33JE - HA15IP - HA43JE - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000358110 E10.16 USA / GB...
  • Page 155 HA12IP - HA33JE - HA15IP - HA43JE - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000358110 E10.16 USA / GB...
  • Page 156 HA12IP - HA33JE - HA15IP - HA43JE - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000358110 E10.16 USA / GB...
  • Page 157 Electrical diagram Electric articulated lifts 1 - HA12IP - HA33JE 1.1 - POWER + STATION SELECTION 4000358110_USA / GB_E10.16...
  • Page 158 Electrical diagram Electric articulated lifts 1.2 - INPUT-OUTPUT CALCULATOR...
  • Page 159 Electrical diagram Electric articulated lifts 1.3 - INPUT-OUTPUT CALCULATOR + JOYSTICKS...
  • Page 160 Electrical diagram Electric articulated lifts 1.4 - OPTIONS...
  • Page 161 Electrical diagram Electric articulated lifts 1.5 - OPTIONS...
  • Page 162 Electrical diagram Electric articulated lifts 2 - HA15IP - HA43JE 2.1 - CONTROL BOX SELECTION - VARIATOR...
  • Page 163 Electrical diagram Electric articulated lifts 2.2 - TURNTABLE CONTROL BOX - SOLENOID VALVES...
  • Page 164 Electrical diagram Electric articulated lifts 2.3 - PLATFORM CONTROL BOX...
  • Page 165 Electrical diagram Electric articulated lifts 2.4 - OPTIONS...
  • Page 166 Electrical diagram Electric articulated lifts 2.5 - OPTIONS...
  • Page 167 Hydraulic diagram Electric articulated lifts 1 - HA12IP - HA33JE 1.1 - FOLIO 1/1...
  • Page 168 Hydraulic diagram Electric articulated lifts 2 - HA15IP - HA43JE 2.1 - FOLIO 1/1...

This manual is also suitable for:

Ha12ipHa15ipHa43je

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