Haulotte Group H14TX Maintenance Book
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Haulotte Group H14TX Maintenance Book

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Maintenance book
Maintenance book
H14TX - HB40
H16TPX - HB44J
2420333230
E12.16
USA
4000364740
E12.16
USA / GB

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Summary of Contents for Haulotte Group H14TX

  • Page 1 Maintenance book Maintenance book H14TX - HB40 H16TPX - HB44J 2420333230 E12.16 4000364740 E12.16 USA / GB...
  • Page 2 H14TX - HB40 - H16TPX - HB44J 4000364740 E12.16 USA / GB...

  • Page 3: Table Of Contents

    Maintenance book CONTENTS 1 - Maintenance book....... . 2 - After Sales Service ....... 3 - Compliance .
  • Page 4 Maintenance book Oil tank ......E001 - Wheel reducer......E002 - Hydraulic filter cartridge .

  • Page 5: Maintenance Book

    H14TX - HB40 - H16TPX - HB44J You have just purchased a HAULOTTE® product and we would like to thank you for your business. 1 - Maintenance book As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case supplied on delivery of your machine.

  • Page 6: Compliance

    H14TX - HB40 - H16TPX - HB44J 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...

  • Page 7: Safety Precautions

    H14TX - HB40 - H16TPX - HB44J - Safety precautions Safety precautions 1 - Recommendations 1.1 - MAINTENANCE BOOK The maintenance book is intended for the on-site maintenance technician. It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE Services®.

  • Page 8: Symbols Used

    H14TX - HB40 - H16TPX - HB44J - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings Symbol Description Danger : Risk of injury or death...

  • Page 9: Decal Colors

    H14TX - HB40 - H16TPX - HB44J - Safety precautions 1.3 - DECAL COLORS The potential dangers and any specific regulations are indicated around the product by decals and identification plates. The decals must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®.

  • Page 10: Manufacturer's Warranty

    H14TX - HB40 - H16TPX - HB44J - Safety precautions 2 - Manufacturer's warranty 2.1 - WARRANTY ACCEPTANCE On reception of his machine, the owner or rental company must check the machine's condition and fill out the machine reception slip provided.

  • Page 11: Warranty Conditions

    H14TX - HB40 - H16TPX - HB44J - Safety precautions The present warranty does not cover damage that may result directly or indirectly from any flaws or defects covered by the latter : • Consumables : No claims will be accepted for objects or parts replaced in the context of normal machine usage.

  • Page 12: Scope Of Intervention

    H14TX - HB40 - H16TPX - HB44J - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

  • Page 13: Instructions For Intervention

    H14TX - HB40 - H16TPX - HB44J - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray).
  • Page 14 H14TX - HB40 - H16TPX - HB44J - Safety precautions Notes 4000364740 E12.16 USA / GB...

  • Page 15: Recommendations

    H14TX - HB40 - H16TPX - HB44J - Recommendations Recommendations Notes 4000364740 E12.16 USA / GB...

  • Page 16: Lubrication Diagram

    H14TX - HB40 - H16TPX - HB44J - Recommendations 1 - Lubrication diagram Diagram H14TX - HB40 - H16TPX - HB44J 4000364740 E12.16 USA / GB...
  • Page 17 H14TX - HB40 - H16TPX - HB44J - Recommendations List of ingredients Marking Ingredient Symbol HAULOTTE® code Engine oil - Can 20 l(5,3 gal US) 2420801360 Engine oil - Barrel 209 l(55,2 gal US) 2420801350 Engine oil (+30° / - 20° )

  • Page 18: Consumables

    H14TX - HB40 - H16TPX - HB44J - Recommendations 2 - Consumables List of consumables Consumable HAULOTTE® code Applicability • H14TX - HB40 Hydraulic filter cartridge 2427002910 • H16TPX - HB44J • H14TX - HB40 Air filter (system) 2427003170 • H16TPX - HB44J •...

  • Page 19: Fuels

    H14TX - HB40 - H16TPX - HB44J - Recommendations 2.1 - FUELS These fuels can be used on any type of mechanical injection engine. Please see machine configuration. N.B.-:-The fuel to be used is regulated by national laws; refer to these requirements and to the table below to define the appropriate fuel.

  • Page 20: Motor Oils

    H14TX - HB40 - H16TPX - HB44J - Recommendations 2.2 - MOTOR OILS In order to ensure that the engine will run properly, it is recommended to use the following oils Viscosity table 2.3 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : •...
  • Page 21 H14TX - HB40 - H16TPX - HB44J - Recommendations Notes 4000364740 E12.16 USA / GB...

  • Page 22: Decals And Markings Locations

    H14TX - HB40 - H16TPX - HB44J - Recommendations 3 - Decals and markings locations CE and AS standards 4000364740 E12.16 USA / GB...
  • Page 23 H14TX - HB40 - H16TPX - HB44J - Recommendations CE and AS standards Marking Color Description Quantity H14TX H16TPX Height of the floor and load 3078146020 3078149210 Maximum Pressure per Tire - Floor 4000202190 4000202230 Loading Commercial name - Horizontal logo -...
  • Page 24 H14TX - HB40 - H16TPX - HB44J - Recommendations Marking Color Description Quantity H14TX H16TPX In german ( CE standard) : 307P222730 In english ( CE and AS standards) : 307P222740 In croatian ( CE standard) : 4000360810 In danish ( CE standard) : 307P222760...
  • Page 25 H14TX - HB40 - H16TPX - HB44J - Recommendations Notes 4000364740 E12.16 USA / GB...
  • Page 26 H14TX - HB40 - H16TPX - HB44J - Recommendations EAC standard 4000364740 E12.16 USA / GB...
  • Page 27 H14TX - HB40 - H16TPX - HB44J - Recommendations EAC standard Marking Color Description Quantity H14TX H16TPX Height of the floor and load 4000421270 4000421280 Maximum Pressure per Tire - Floor 4000202190 4000202230 Loading Commercial name - Horizontal logo -...
  • Page 28 H14TX - HB40 - H16TPX - HB44J - Recommendations Marking Color Description Quantity H14TX H16TPX Blue Caution helmet compulsory 307P227470 Blue Obligatory routing 307P227510 Yellow Danger unstable side 307P227680 Blue Plug 12 V 307P227700 Other Cold weather oil 307P223700 Verification of tilt operation - Large...
  • Page 29 H14TX - HB40 - H16TPX - HB44J - Recommendations Notes 4000364740 E12.16 USA / GB...
  • Page 30 H14TX - HB40 - H16TPX - HB44J - Recommendations ANSI and CSA standards 4000364740 E12.16 USA / GB...
  • Page 31 H14TX - HB40 - H16TPX - HB44J - Recommendations ANSI and CSA standards Marking Color Description Quantity HB40 HB44J In english : In english : 4000202160 4000101090 In french : In french : Height of the floor and load 4000202170...
  • Page 32 H14TX - HB40 - H16TPX - HB44J - Recommendations Marking Color Description Quantity HB40 HB44J In english : 4000024860 Verification of tilt operation In french : 4000068090 In spanish : 4000086520 Do not interchange 4000504670 Other Manual repair 3078148410 Blue...

  • Page 33: Maintenance

    H14TX - HB40 - H16TPX - HB44J - Maintenance Maintenance 1 - Maintenance Schedule To drain off Lubrication-Greasing Tightening Functional adjustments / Levelling Systematic replacement Checks 1 year(s) 2 year(s) 6 months or Periodicity First 50 h 3 years 7 years...
  • Page 34 H14TX - HB40 - H16TPX - HB44J - Maintenance The strain of chains The strain of wire rope Chains replacement Wire rope replacement Star 6 - Star 13 Wear pads and devices of guidance Wear pads Cylinder and hydraulic component : pump, filters, manifold...

  • Page 35: Inspection Program

    H14TX - HB40 - H16TPX - HB44J - Maintenance 2 - Inspection program The machine must be inspected on a regular basis at intervals in accordance with the requirements set forth in the Country of use but no less than once a year. The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine.

  • Page 36: Daily Inspection

    H14TX - HB40 - H16TPX - HB44J - Maintenance 3 - Daily inspection The content and method of inspection must be conducted by operators before using the machine, it includes a visual inspection and functional and security systems testing of the machine.
  • Page 37 H14TX - HB40 - H16TPX - HB44J - Maintenance Daily inspection Visual inspection without disassembly Levelling To check by test Corrected Not applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate Presence, cleanliness and legibility of...
  • Page 38 H14TX - HB40 - H16TPX - HB44J - Maintenance Entry bar/gate closes automatically and is not prevented from closing. Folding guard-rail (if fitted) is fixed securely in position Lift assembly (jib, boom, arm, mast) No cracks, broken weld, paint chipped...
  • Page 39 H14TX - HB40 - H16TPX - HB44J - Maintenance Cylinder and hydraulic component : pumps, filters, manifold No leaks on the pump, tank or fittings No deformation, visible damage, broken weld or leaks on hydraulic cylinder No screws missing / loose parts...
  • Page 40 H14TX - HB40 - H16TPX - HB44J - Maintenance Activation of Activ'Shield Bar Emergency stop Enable switch Fault detector displays Overload sensing system Slope sensor Travel speed limitation Serial number : Model : Hours of operation : HAULOTTE Services® contract reference :...

  • Page 41: Periodic Inspection

    H14TX - HB40 - H16TPX - HB44J - Maintenance 4 - Periodic inspection The Periodic inspection is a thorough inspection of the operation and safety features of the machine. It must take place before the sale / resale of the machine and at a frequency of 6 months or 1 year according to regulations.
  • Page 42 H14TX - HB40 - H16TPX - HB44J - Maintenance Periodic inspection In addition to the daily inspection program Visual inspection without disassembly To check by test Visual inspection with small disassembly or movement needed to reach the part. Levelling Replacement is necessary.
  • Page 43 H14TX - HB40 - H16TPX - HB44J - Maintenance No cracks, broken weld, paint chipped No deterioration and visible damage No screws missing / loose parts Presence and fastening of external wire guide Anchor points for handling fixed, undamaged and signalized (if equipped)
  • Page 44 H14TX - HB40 - H16TPX - HB44J - Maintenance No radial gap > 0,5 mm on the pulleys on the Adjustment and maintenance performed correctly Cylinder and hydraulic component : pump, filters, manifold No deformation, visible damage, and broken weld on hydraulic tank...
  • Page 45 H14TX - HB40 - H16TPX - HB44J - Maintenance No torn or split wire sheaths No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals Sensors and safety device Activation of Activ'Shield Bar Stabilizers and their locking device operate...
  • Page 46 H14TX - HB40 - H16TPX - HB44J - Maintenance Serial number : Model : Hours of operation : HAULOTTE Services® contract reference : Signature : Intervention record number : Date : Name : 4000364740 E12.16 USA / GB...

  • Page 47: Reinforced Inspection

    H14TX - HB40 - H16TPX - HB44J - Maintenance 5 - Reinforced inspection Reinforced periodic inspection is a thorough inspection of the structure of the machine, to ensure the full functionnality. It must occur at a frequency of 5 years or 2500 h.
  • Page 48 H14TX - HB40 - H16TPX - HB44J - Maintenance No deterioration and visible damage No wear more than 2% Pulleys and clamps are not worn, rusted or damaged No radial gap > 0.5 mm on the pulleys on the pin...

  • Page 49: Major Inspection

    H14TX - HB40 - H16TPX - HB44J - Maintenance 6 - Major inspection Major inspection allow determining the suitability, integrity and proper functioning of the machine : It must take place when the machine is 10 years or 5000 h after renewed every 5 years.
  • Page 50 H14TX - HB40 - H16TPX - HB44J - Maintenance Serial number : Model : Hours of operation : HAULOTTE Services® contract reference : Signature : Intervention record number : Date : Name : 4000364740 E12.16 USA / GB...

  • Page 51: Maintenance Sheets

    H14TX - HB40 - H16TPX - HB44J - Maintenance 7 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes.

  • Page 52: General Points

    H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3 - GENERAL POINTS 7.3.1 - Recommendations on the conditions of maintenance • Your safety and the safety of the people around are essential. The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).
  • Page 53 H14TX - HB40 - H16TPX - HB44J - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel.

  • Page 54: Bearings

    H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3.2.3 - Bearings Action on bearings needs to be taken outside the normal maintenance schedule if the following occurs : • Abnormal noise during the movements of the structure. • Machine not use for a period of 6 months or more.

  • Page 55: Brakes

    H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3.2.4 - Brakes The brake system is an important component of the safety of the machine. It is essential to carry out functional tests periodically (every 6 month). For safety reasons, rensure that the following precautions are taken prior to testing commencing : •...

  • Page 56: Hydraulics

    H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3.3 - Hydraulics 7.3.3.1 - Oil replacement Replace oil after each major intervention, and each time an anomaly has been detected. Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and change if necessary.

  • Page 57: Replacing Damaged Of Hoses

    H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3.3.2 - Replacing damaged of hoses Replace hoses in the following circumstances : • Tears in the outer casing. • Cracks in the outer casing. • Apparent shielding. • Visible leak in the hose.

  • Page 58: Evaluation Of Leaks On Hydraulic Cylinders

    H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3.3.3 - Evaluation of leaks on hydraulic cylinders These measures must be taken each time an anomaly has been detected in the hydraulic cylinder during daily inspection and periodic maintenance checks.

  • Page 59: Electric

    H14TX - HB40 - H16TPX - HB44J - Maintenance Control cylinder by cylinder : • Position a load equal to the rated capacity on the cage (or platform). • Perform the movement of the concern cylinder to half of its stroke.
  • Page 60 H14TX - HB40 - H16TPX - HB44J - Maintenance Notes 4000364740 E12.16 USA / GB...

  • Page 61: Oil Tank

    Control-Filling-up Oil tank 15 min E001 Control-Filling-up Oil tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Control...
  • Page 62 Control-Filling-up Oil tank 15 min E001 Notes 4000364740 E12.16 USA / GB...

  • Page 63: Wheel Reducer

    Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 64 Control-Oil change Wheel reducer 15 mn E002 Notes 4000364740 E12.16 USA / GB...

  • Page 65: Hydraulic Filter Cartridge

    Replacement Hydraulic filter cartridge 15 min E003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Replacement...
  • Page 66 Replacement Hydraulic filter cartridge 15 min E003 Notes 4000364740 E12.16 USA / GB...

  • Page 67: Fuel Tank

    Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
  • Page 68 Filling-up-Oil change Fuel tank 15 mn E004 Notes 4000364740 E12.16 USA / GB...

  • Page 69: Slew Ring

    Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 70 21,5 daN.m (158 lbf.ft) HA32RTJ PRO - HA100RTJ PRO 21,5 daN.m (158 lbf.ft) HA41RTJ PRO - HA130RTJ PRO 21,5 daN.m (158 lbf.ft) H14TX - HB40 8,7 daN.m (64 lbf.ft) H16TPX - HB44J 8,7 daN.m (64 lbf.ft) H21TX - HB62 21,5 daN.m (158 lbf.ft)
  • Page 71 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 5 - Criteria of replacement Check the slewing system every 500 h or each major intervention done on the machine. Step 1 : Visual and sound check : Replace slew ring in the following cases : •...
  • Page 72 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 After having carried out the measurement : • Lower the boom at horizontal position. • Lift the arm (if exists) as its maximum position. Don’t extend the telescopic boom. • The telescopic boom should be fully extended and in the horizontal position.. •...

  • Page 73: Wheel

    Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 74 Replacement-Tightening Wheel 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
  • Page 75 HA32RTJ PRO - HA100RTJ PRO Steer wheel 650-479 Drive wheel 570-420 HA41RTJ PRO - HA130RTJ PRO Steer wheel 570-420 Drive wheel 320-236 H14TX - HB40 Steer wheel 320-236 Drive wheel 320-236 H16TPX - HB44J Steer wheel 320-236 Drive wheel 320-236...
  • Page 76 Replacement-Tightening Wheel 15 min E006 Notes 4000364740 E12.16 USA / GB...

  • Page 77: E007 - Screws, Bolts And Nuts

    Tightening Screws, bolts and nuts 15 min E007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal diameter Torque in N.m - lbf.ft Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
  • Page 78 Tightening Screws, bolts and nuts 15 min E007 Notes 4000364740 E12.16 USA / GB...

  • Page 79: E008 - Turntable Rotation Gearbox

    Control-Oil change Turntable rotation gearbox 15 mn E008 Control-Oil change Turntable rotation gearbox 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 80 Control-Oil change Turntable rotation gearbox 15 mn E008 Notes 4000364740 E12.16 USA / GB...

  • Page 81: E013 - Pulleys And Wear Pads

    Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 82 Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 5 - Replacement Replace the friction pads. 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration 4000364740 E12.16 USA / GB...

  • Page 83: Battery

    Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
  • Page 84 Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
  • Page 85 Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000364740...
  • Page 86 Control-Filling-up-Battery charge Battery 10 min E018 Notes 4000364740 E12.16 USA / GB...

  • Page 87: Telescope

    Lubrication Telescope 15 mn E022 Lubrication Telescope 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 88 Lubrication Telescope 15 mn E022 Notes 4000364740 E12.16 USA / GB...

  • Page 89: Diagnosis Assistance

    H14TX - HB40 - H16TPX - HB44J - Diagnosis assistance Diagnosis assistance 1 - Recommendations If a malfunction occurs, check the following points : • There is sufficient fuel. • Sufficient engine oil. • Sufficient hydraulic oil in the tank.

  • Page 90: Troubleshooting

    H14TX - HB40 - H16TPX - HB44J - Diagnosis assistance 2 - Troubleshooting Problem Probable cause Solution Empty fuel tank Fill the tank Batteries discharged Recharge the battery or batteries Faulty printed circuit fuses (ground control Replace the fuse(s) box)
  • Page 91 H14TX - HB40 - H16TPX - HB44J - Diagnosis assistance Problem Probable cause Solution Retract the telescope and lower the boom Correct the tilt to reset Tilt or slope exceeding the authorised limit Do not exceed the authorised limit Section G 1-Main...
  • Page 92 H14TX - HB40 - H16TPX - HB44J - Diagnosis assistance Notes 4000364740 E12.16 USA / GB...

  • Page 93: Electric Circuit

    H14TX - HB40 - H16TPX - HB44J - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature Marking Description Alternator Starter Engine speed Engine shutdown Frequency module 10 A Engine power supply circuit fuse...
  • Page 94 H14TX - HB40 - H16TPX - HB44J - Electric circuit Marking Description SQ5-6 Weighing Telescope extended SQ20-21 Platform rotation Filter clogged Engine overheating pressure switch Engine oil pressure Oil tank temperature Alternator Engine shutdown Engine speed Starter YV2a-b PVG TOR...

  • Page 95: Fuses

    H14TX - HB40 - H16TPX - HB44J - Electric circuit 2 - Fuses Locations FU10 Description of the components HA14TX - HB40 - H16TPX - HB44J Marking Description 10 A Engine power supply circuit fuse 80 A Accelerator circuit fuse...

  • Page 96: Relays And Terminals

    Locations KA32 101 105 120 103 118 240 102 215 KA37 KA46 KA43 Description of the components H14TX - HB40 - H16TPX - HB44J Marking Description Engine start-up relay KA43 Back-up unit cut-off relay Electric pump relay General power supply relay...

  • Page 97: Connectors

    H14TX - HB40 - H16TPX - HB44J - Electric circuit 4 - Connectors Locations 1 2 6 50 52 55 5 36 37 40 41 42 43 44 45 Description of the components Marking Description Beacon light HL5 2 / 4 Lower cabin door •...
  • Page 98 H14TX - HB40 - H16TPX - HB44J - Electric circuit Marking Description • Boom lifting PVG YV4 • Arm telescoping PVG YV6 Engine looms • Lower cabin door • Arm tube n° 2 impulsion sensor SQ45 • Turntable radius limitation indicator HL14 •...

  • Page 99: Diagnosis Assistance Indicators

    H14TX - HB40 - H16TPX - HB44J - Electric circuit 5 - Diagnosis assistance indicators Locations YV17 YV20 YV24 YV18B YV2A YV18A YV11 YV15B YV10 YV15A YV2B YV21B YV12 YV21A YV13A YV23 YV22B YV14B YV22A YV14A YV16B YV16A YV19B YV19A...

  • Page 100: Locations And Functions Of The Main Safety Features

    H14TX - HB40 - H16TPX - HB44J - Electric circuit 6 - Locations and functions of the main safety features Locations Description of the components H14TX - HB40 - H16TPX - HB44J Marking Description Engine air filter clogging pressure switch...

  • Page 101: Buzzers

    Buzzer : • Overload • Tilt sensor • Engine temperature • Driving buzzer option • Movement buzzer option Description of the components H14TX - HB40 - H16TPX - HB44J Marking Description Buzzer Buzzer Platform control box : • Overload Buzzer : •...
  • Page 102 H14TX - HB40 - H16TPX - HB44J - Electric circuit Notes 4000364740 E12.16 USA / GB...

  • Page 103: Hydraulic Circuit

    H14TX - HB40 - H16TPX - HB44J - Hydraulic circuit Hydraulic circuit 1 - Hydraulic diagram-Main components N.B.-:- See end of manual. 2 - Solenoid valves 2.1 - ALL OR NOTHING SOLENOID VALVES Description of the components Marking Description Solenoid valve LOAD SENSING...
  • Page 104 H14TX - HB40 - H16TPX - HB44J - Hydraulic circuit Notes 4000364740 E12.16 USA / GB...

  • Page 105: Intervention Register

    H14TX - HB40 - H16TPX - HB44J - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate the HAULOTTE Services®...
  • Page 106 H14TX - HB40 - H16TPX - HB44J - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000364740 E12.16 USA / GB...
  • Page 107 H14TX - HB40 - H16TPX - HB44J - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000364740 E12.16 USA / GB...
  • Page 108 H14TX - HB40 - H16TPX - HB44J - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000364740 E12.16 USA / GB...
  • Page 109 H14TX - HB40 - H16TPX - HB44J - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000364740 E12.16 USA / GB...
  • Page 110 H14TX - HB40 - H16TPX - HB44J - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000364740 E12.16 USA / GB...
  • Page 111 Electrical diagram H14TX - HB40 - H16TPX - HB44J 1 - H14TX - HB40 - H16TPX - HB44J 1.1 - POWER 4000364740_US_GB_E12.16...
  • Page 112 Electrical diagram H14TX - HB40 - H16TPX - HB44J 1.2 - STATION SELECTION...
  • Page 113 Electrical diagram H14TX - HB40 - H16TPX - HB44J 1.3 - INPUT - OUTPUT CALCULAT0R (I)
  • Page 114 Electrical diagram H14TX - HB40 - H16TPX - HB44J 1.4 - INPUT - OUTPUT CALCULAT0R (II)
  • Page 115 Electrical diagram H14TX - HB40 - H16TPX - HB44J 1.5 - JOYSTICKS...
  • Page 116 Electrical diagram H14TX - HB40 - H16TPX - HB44J 1.6 - OPTIONS...
  • Page 117 Electrical diagram H14TX - HB40 - H16TPX - HB44J 1.7 - OPTIONS...
  • Page 118 Electrical diagram H14TX - HB40 - H16TPX - HB44J 1.8 - OPTIONS...
  • Page 119 Hydraulic diagram H14TX - HB40 - H16TPX - HB44J 1 - H14TX - HB40 1.1 - FOLIO 1/1...
  • Page 120 Hydraulic diagram H14TX - HB40 - H16TPX - HB44J 2 - H16TPX - HB44J 2.1 - FOLIO 1/1...

This manual is also suitable for:

Hb40H16tpxHb44j

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