Haulotte Group HA12CJ Maintenance Book
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Haulotte Group HA12CJ Maintenance Book

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Maintenance book
Maintenance book
E
HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+
4000358110
E12.14
USA
4000360350
E12.14
USA/GB

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Summary of Contents for Haulotte Group HA12CJ

  • Page 1 Maintenance book Maintenance book HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ 4000358110 E12.14 4000360350 E12.14 USA/GB...
  • Page 2 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ 4000360350 E12.14 USA/GB...

  • Page 3: Table Of Contents

    Maintenance book CONTENTS 1 - Maintenance book....... . 2 - After Sales Service ....... 3 - Compliance .
  • Page 4 Maintenance book Oil tank ......E001 - Wheel reducer......E002 - Hydraulic filter cartridge .

  • Page 5: Maintenance Book

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ You have just purchased a HAULOTTE® product and we would like to thank you for your business. 1 - Maintenance book As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case supplied on delivery of your machine.

  • Page 6: Compliance

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...

  • Page 7: Safety Precautions

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Safety precautions Safety precautions 1 - Recommendations 1.1 - MAINTENANCE BOOK The maintenance book is intended for the on-site maintenance technician. It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE Services®.

  • Page 8: Symbols Used

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings Symbol Description Danger : Risk of injury or death...

  • Page 9: Label Colors

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Safety precautions 1.3 - LABEL COLORS The potential dangers and any specific regulations are indicated around the product by labels and identification plates. The labels must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®.

  • Page 10: Manufacturer's Warranty

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Safety precautions 2 - Manufacturer's warranty 2.1 - WARRANTY ACCEPTANCE On reception of his machine, the owner or rental company must check the machine's condition and fill out the machine reception slip provided.

  • Page 11: Warranty Conditions

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Safety precautions The present warranty does not cover damage that may result directly or indirectly from any flaws or defects covered by the latter : • Consumables : No claims will be accepted for objects or parts replaced in the context of normal machine usage.

  • Page 12: Scope Of Intervention

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

  • Page 13: Instructions For Intervention

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray).
  • Page 14 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Safety precautions 4000360350 E12.14 USA/GB...

  • Page 15: Recommendations

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations Recommendations 1 - Lubrication diagram Diagram HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ 4000360350 E12.14 USA/GB...
  • Page 16 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations List of ingredients Marking Ingredient Symbol HAULOTTE® code Engine oil - Can 20 l(5,3 gal US) 2420801360 Engine oil - Barrel 209 l(55,2 gal US) 2420801350 Engine oil (+30°/ - 20°)

  • Page 17: Consumables

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations 2 - Consumables List of consumables Consumable HAULOTTE® code Applicability • HA12CJ - HA32CJ Hydraulic filter cartridge 2427002910 • HA12CJ+ - HA32CJ+ 2.1 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : •...

  • Page 18: Labels

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations 3 - Labels 3.1 - CLASSIFICATION PLAN 3.1.1 - Red labels The red labels indicate a potentially fatal danger. Common decals Composant spécifique à cette machine. NE PAS INTERCHANGER. Component specific to this machine.
  • Page 19 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations Specific labels HA12CJ - HA32CJ 250 Kg = 9.7 m > 5 000 Kg max = 3550 daN max = 17.5 daN/cm² 3° 307P228510 a Specific labels HA12CJ+ - HA32CJ+ 230 Kg = 9.7 m...

  • Page 20: Orange Labels

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations 3.1.2 - Orange labels The orange labels indicate a risk of serious injury. Common decals - CE Common decals - AS 4000360350 E12.14 USA/GB...
  • Page 21 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations Common decals - ANSI - CSA WARNING RECOMMENDATIONS FOR USE THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY. DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine.

  • Page 22: Yellow Labels

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations 3.1.3 - Yellow labels The yellow labels indicate a risk of material damage and/or minor injury. Common decals Specific HA12CJ - HA32CJ and HA12CJ+ - HA32CJ+ labels 307P228450 a 307P228440 a 307P228780 a 4000360350 E12.14...

  • Page 23: Other Labels

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations 3.1.4 - Other labels The other labels provide additional technical information. Specific labels HA12CJ - HA12CJ+ Kunden REF. Nennspannung 138P312120 Customer REF. Nominal voltage Volt REF. Client Tension nominale Batterie- Nr.

  • Page 24: Green Labels

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations Specific labels ANSI Minimum safe approach distance . This machine is not insulated. Death or serious injury will occur ELECTROCUTION (M.S.A.D) to energized (exposed or DANGER . Maintain a clearance of at least 10 ft. between any part of machine or load and any electrical line or apparatus charged up to 50,000 volts.

  • Page 25: Identification

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations 3.2 - IDENTIFICATION CE and AS standards 4000360350 E12.14 USA/GB...
  • Page 26 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations 4000360350 E12.14 USA/GB...
  • Page 27 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations CE and AS standards Marking Color Description HA12CJ HA12CJ+ Do not park in the work area 3078143550 Risk of crushed hands 307P219350 Do not place your foot on the Yellow 3078143640...
  • Page 28 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations Marking Color Description HA12CJ HA12CJ+ Protective clothing required 3078143610 Other Harness anchor point location 307P216290 Other Yellow and black adhesive tape 2421808660 Danger of electrocution 3078143490 Using the machine during battery...
  • Page 29 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations ANSI and CSA standards 4000360350 E12.14 USA/GB...
  • Page 30 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations 4000360350 E12.14 USA/GB...
  • Page 31 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations ANSI and CSA standards Color Marking Description HA32CJ HA32CJ+ In english : 4000024640 Orange Risk of crushing In french : 4000067680 In spanish : 4000086460 In english : 4000024770 Hand crushing hazard - Risk of...
  • Page 32 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Recommendations Color Marking Description HA32CJ HA32CJ+ Information - Explanation - Other 307P227940 307P216380 Permissible load Other Plastic protection 307P228790 In english : 307P228810 Yellow Lifting forbidden In french : 4000106260 In spanish : 4000106270...

  • Page 33: Maintenance

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance Maintenance 1 - General program The design service life of the products covered by this manual is for a period of 10 years. This service life is based on the machine being maintained within the maintenance regime set down in the Maintenance Manual supplied with the product.
  • Page 34 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance Increase in periodical inspections : Depending on the condition of certain critical components after 5000 hours, the maintenance staff may have to reduce the interval between periodical inspections and maintenance. If the decision is made not to replace a part, the part concerned must be recorded in the inspection schedule.
  • Page 35 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance Intervals Area After 250 h After 500 h After 5000 h After 10000 h Daily or 1 year(s) or 1 year(s) or 5 years or 10 years Platform assembly Structure parts...
  • Page 36 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance Intervals Area After 250 h After 500 h After 5000 h After 10000 h Daily or 1 year(s) or 1 year(s) or 5 years or 10 years Steering bar and cylinder...
  • Page 37 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance Intervals Area After 250 h After 500 h After 5000 h After 10000 h Daily or 1 year(s) or 1 year(s) or 5 years or 10 years Welds Hoses and couplings...

  • Page 38: Detailed Program

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 2 - Detailed program The time periods below are recommended for fuel-powered machines in normal use. Symbol Description Symbol Description Systematic replacement Operation Visual inspections requiring HAULOTTE Services® authorisation Visual inspection with dismantling and...
  • Page 39 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 250 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 40 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 500 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 41 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 750 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 42 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 1000 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 43 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 1250 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 44 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 1500 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 45 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 1750 h (hours) or 1-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 46 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 2000 h (hours) or 2-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 47 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 2250 h (hours) or 2-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 48 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 2500 h (hours) or 2-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 49 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 2750 h (hours) or 2-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 50 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3000 h (hours) or 3-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 51 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3250 h (hours) or 3-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 52 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3500 h (hours) or 3-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 53 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3750 h (hours) or 3-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 54 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 4000 h (hours) or 4-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 55 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 4250 h (hours) or 4-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 56 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 4500 h (hours) or 4-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 57 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 4750 h (hours) or 4-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 58 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 5000 h (hours) or 5-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 59 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 5250 h (hours) or 5-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 60 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 5500 h (hours) or 5-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 61 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 5750 h (hours) or 5-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 62 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 6000 h (hours) or 6-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 63 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 6250 h (hours) or 6-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 64 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 6500 h (hours) or 6-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 65 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 6750 h (hours) or 6-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 66 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 7000 h (hours) or 7-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 67 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 7250 h (hours) or 7-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 68 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 7500 h (hours) or 7-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 69 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 7750 h (hours) or 7-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 70 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 8000 h (hours) or 8-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 71 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 8250 h (hours) or 8-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 72 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 8500 h (hours) or 8-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 73 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 8750 h (hours) or 8-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 74 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 9000 h (hours) or 9-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 75 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 9250 h (hours) or 9-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 76 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 9500 h (hours) or 9-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 77 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 9750 h (hours) or 9-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 78 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 10000 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform etc.) Ground control box (indicators, Platform rotation (Rotary cylinder) etc.)
  • Page 79 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 10000 h (hours) or 10-year service Area Type of intervention Area Type of intervention Hoses and couplings Steering bar and cylinder Pins, rings and pin stop Welds Pulleys and wear pads...
  • Page 80 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 10250 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 81 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 10500 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 82 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 10750 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 83 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 11000 h (hours) or 11-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 84 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 11250 h (hours) or 11-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 85 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 11500 h (hours) or 11-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)
  • Page 86 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 11750 h (hours) or 11-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform rotation (Rotary cylinder) etc.) Ground control box (indicators, Boom assembly etc.)
  • Page 87 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 12000 h (hours) or 12-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform rotation (Rotary cylinder) Platform control box (indicators, etc.) Boom assembly Ground control box (indicators, etc.)

  • Page 88: Maintenance Sheets

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes.

  • Page 89: General Points

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3.3 - GENERAL POINTS 3.3.1 - Recommendations on the conditions of maintenance • Your safety and the safety of the people around are essential. The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).
  • Page 90 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel.

  • Page 91: Bearings

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3.3.2.3 - Bearings Action on bearings needs to be taken outside the normal maintenance schedule if the following occurs : • Abnormal noise during the movements of the structure. • Machine not use for a period of 6 months or more.

  • Page 92: Brakes

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3.3.2.4 - Brakes The brake system is an important component of the safety of the machine. It is essential to carry out functional tests periodically (every 6 month). For safety reasons, rensure that the following precautions are taken prior to testing commencing : •...

  • Page 93: Hydraulics

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 3.3.3 - Hydraulics 3.3.3.1 - Oil replacement Replace oil after each major intervention, and each time an anomaly has been detected. Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and change if necessary.

  • Page 94: Evaluation Of Leaks On Hydraulic Cylinders

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance • After hose removal, plug the the hose ends and components the ports from which the hose was removed, to avoid polluting the hydraulic system. • Check the cleanliness of the hoses and hydraulic components (no metal cutting, rubber, plastic, …).

  • Page 95: Electric

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance • Fix the cylinder with a comparator : • Attach the body of the comparator on the cylinder rod. • The needle of the comparator must be in contact with the end of the casing of the cylinder.
  • Page 96 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Maintenance 4000360350 E12.14 USA/GB...

  • Page 97: Oil Tank

    Control-Filling-up Oil tank 15 min E001 Control-Filling-up Oil tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Control...
  • Page 98 Control-Filling-up Oil tank 15 min E001 4000360350 E12.14 USA/GB...

  • Page 99: Wheel Reducer

    Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 100 Control-Oil change Wheel reducer 15 mn E002 4000360350 E12.14 USA/GB...

  • Page 101: Hydraulic Filter Cartridge

    3.3.1-Placing the machine in maintenance configuration 3 - Replacement • For HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ Before dismantling, ensure that the oil circuit is no longer under pressure and that the oil temperature is not too high. Loosen and remove the base nut ( 1 ).
  • Page 102 Replacement Hydraulic filter cartridge 15 min E003 4000360350 E12.14 USA/GB...

  • Page 103: Fuel Tank

    Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
  • Page 104 Filling-up-Oil change Fuel tank 15 mn E004 4000360350 E12.14 USA/GB...

  • Page 105: Slew Ring

    Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 106 Machine type Metric Imperial HA16PE 21,5 daN.m (158 lbf.ft) HA12IP 9 daN.m (66 lbf.ft) HA15IP 9 daN.m (66 lbf.ft) HA12CJ 9 daN.m (66 lbf.ft) HA12CJ+ 9 daN.m (66 lbf.ft) HA120PX 9 daN.m (66 lbf.ft) HA16X 21,5 daN.m (158 lbf.ft) HA16SPX 21,5 daN.m...
  • Page 107 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 5 - Criteria of replacement Check the slewing system every 500 h or each major intervention done on the machine. Step 1 : Visual and sound check : Replace slew ring in the following cases : •...
  • Page 108 Lubrication-Tightening-Clearance check Slew ring 15 mn E005 6 - Clearance check Consult the After-Sales Service HAULOTTE Services®. 7 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration Rotate the slew ring by one complete turn. A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal are signs of abnormal wear in the raceway (Contact HAULOTTE Services®).

  • Page 109: Wheel

    Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 110 Replacement-Tightening Wheel 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
  • Page 111 Replacement-Tightening Wheel 15 min E006 5 - Torque Machine type Wheel type Torque in N.m - lbf.ft Drive wheel 210-155 HA12CJ Steer wheel 210-155 Drive wheel 210-155 HA12CJ+ Steer wheel 210-155 Drive wheel 320-236 HA120PX Steer wheel 320-236 Drive wheel...
  • Page 112 Replacement-Tightening Wheel 15 min E006 4000360350 E12.14 USA/GB...

  • Page 113: Screws, Bolts And Nuts

    Tightening Screws, bolts and nuts 15 min E007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal diameter Torque in N.m - lbf.ft Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
  • Page 114 Tightening Screws, bolts and nuts 15 min E007 4000360350 E12.14 USA/GB...

  • Page 115: Turntable Rotation Gearbox

    Control-Oil change Turntable rotation gearbox 15 mn E008 Control-Oil change Turntable rotation gearbox 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 116 Control-Oil change Turntable rotation gearbox 15 mn E008 4000360350 E12.14 USA/GB...

  • Page 117: Pulleys And Wear Pads

    Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 118 Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 4000360350 E12.14 USA/GB...

  • Page 119: Battery

    Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
  • Page 120 Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
  • Page 121 Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000360350...
  • Page 122 Control-Filling-up-Battery charge Battery 10 min E018 4000360350 E12.14 USA/GB...

  • Page 123: Telescope

    Lubrication Telescope 15 mn E022 Lubrication Telescope 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 124 Lubrication Telescope 15 mn E022 4000360350 E12.14 USA/GB...

  • Page 125: Diagnosis Assistance

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Diagnosis assistance Diagnosis assistance 1 - Recommendations If a malfunction occurs, check the following points : • Sufficient hydraulic oil in the tank. • Batteries are charging. • Control box E-stop push-buttons are pulled out.

  • Page 126: Troubleshooting

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Diagnosis assistance 2 - Troubleshooting Diagnosis HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ Problem Probable cause Solution Ground control box selector key is set to Turn the ground control box selector key to platform...
  • Page 127 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Diagnosis assistance Problem Probable cause Solution Ground control box selector key is set to Turn the ground control box selector key to platform ground control box position control box position Remove some weight...
  • Page 128 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Diagnosis assistance Problem Probable cause Solution Faulty hydraulic pump Repair or replace the pump Tighten by 3/4 turn The pressure regulation screw on the The pressure rises from 90 bar(1305 psi) to 190 bar(2755...

  • Page 129: Electric Circuit

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature - HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ Marking Description Relative angle sensor Absolute angle sensor Turntable calculator...
  • Page 130 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Electric circuit Marking Description Traction motor brake (Right) Electric pump Emergency pump (Option) Battery isolating switch Ground/platform selection key switch SA10 A/B 'Enable Switch' / emergency 'Enable Switch' push-button SA20 A/B Lifting/lowering (Turntable)

  • Page 131: Fuses

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Electric circuit 2 - Fuses Description of the components HA12CJ - HA32CJ- HA12CJ+ - HA32CJ+ Marking Description General protection fuse Electric pump protection fuse Variable speed drive protection fuse Flashing light and work light protection fuse...
  • Page 132 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Electric circuit 4000360350 E12.14 USA/GB...

  • Page 133: Hydraulic Circuit

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Hydraulic circuit Hydraulic circuit 1 - Hydraulic diagram-Main components N.B.-:- See end of manual. 2 - Solenoid valves Hydraulic unit - HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ YV6B YV6A YV7B YV7A YV5B YV5A...
  • Page 134 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Hydraulic circuit Description of the components HA12CJ - HA32CJ- HA12CJ+ - HA32CJ+ Marking Description Secondary movement proportional solenoid valve Main movement proportional solenoid valve YV2A Left steering control solenoid valve YV2B Right steering control solenoid valve...

  • Page 135: Intervention Register

    HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate the HAULOTTE Services®...
  • Page 136 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000360350 E12.14 USA/GB...
  • Page 137 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000360350 E12.14 USA/GB...
  • Page 138 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000360350 E12.14 USA/GB...
  • Page 139 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000360350 E12.14 USA/GB...
  • Page 140 HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000360350 E12.14 USA/GB...
  • Page 141 Electrical diagram Electric articulated lifts 1 - HA12CJ - HA32CJ - HA12CJ - HA32CJ+ 1.1 - SUPPLY 4000360350_USA / GB_E12.14...
  • Page 142 Electrical diagram Electric articulated lifts 1.2 - VARIATOR...
  • Page 143 Electrical diagram Electric articulated lifts 1.3 - TURRET COMMAND...
  • Page 144 Electrical diagram Electric articulated lifts 1.4 - HIGH STATION COMMAND...
  • Page 145 Hydraulic diagram Electric articulated lifts 1 - HA12CJ - HA32CJ - HA12CJ+ - HA32CJ+ 1.1 - FOLIO 1/1...
  • Page 146 Hydraulic diagram Electric articulated lifts...

This manual is also suitable for:

Ha32cjHa12cj+

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