Haulotte Group H14T Operating And Maintenance Instructions Manual
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Haulotte Group H14T Operating And Maintenance Instructions Manual

Haulotte Group H14T Operating And Maintenance Instructions Manual

Self-propelled lift
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OPERATING AND MAINTENANCE
INSTRUCTIONS
SELF-PROPELLED LIFT
H14T(X) - H16TP(X)
242 032 1790 - E 01.07
GB

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Summary of Contents for Haulotte Group H14T

  • Page 1 OPERATING AND MAINTENANCE INSTRUCTIONS SELF-PROPELLED LIFT H14T(X) - H16TP(X) 242 032 1790 - E 01.07...
  • Page 3 Distribué par / Distributed by/ Distribuito da Haulotte France Centre Mondial Pièces de Rechange Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51 Fax / Fax +33 (0)4 77 29 98 88 Haulotte Portugal...
  • Page 5 Operation and maintenance GENERAL You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly. The purpose of this instruction manual is to help you in this. We stress the importance: •...
  • Page 6 Operation and maintenance...
  • Page 7 Why use only Haulotte original spare-parts ? RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION Components, substitutions, or modifications other than the ones recommended by Haulotte may recall in question the initial security conditions of our Haulotte equipment. The person who would have intervened for any operation of this kind will take responsibility and recall in question the EEC marking validity granted by Haulotte.
  • Page 8 4. QUALITY Using Haulotte original spare-parts means guarantee of : • High quality partsl • The latest technological evolution • Perfect security • Peak performance • The best service life of your Haulotte equipment • The Haulotte warranty • Haulotte technicians’ and repair agents’ technical support 5.

  • Page 9: Table Of Contents

    BEAUFORT SCALE ....................6 PRESENTATION ......................7 2.1 - IDENTIFICATION ......................7 2.2 - MAIN COMPONENTS ....................8 2.3 - WORK AREA....................... 9 2.3.1 - H14T(X) work area........................9 2.3.2 - H16TP(X) work area ......................10 2.4 - TECHNICAL CHARACTERISTICS ................11...
  • Page 10 Operating and maintenance instructions 2.4.1 - H14T(X) technical characteristics..................11 2.4.2 - Technical characteristics H16TP(X) ..................12 2.5 - SIZE ...........................14 2.5.1 - H14T(X) size ......................... 14 2.5.2 - H16TP(X) size ........................15 2.6 - LABELS........................16 2.6.1 - Label references........................16 2.6.2 - Common "red"...
  • Page 11 Operating and maintenance instructions 4.2.2 - Checks before using the machine..................37 4.3 - STARTING OPERATION ..................38 4.3.1 - Ground operations ......................... 39 4.3.2 - Operations from the platform ....................40 4.3.3 - Built-in generator (option) ...................... 41 4.4 - STANDBY OPERATION WITH THE STANDBY ELECTROPUMP UNIT ....
  • Page 12 DIAGRAM E 600 - FOLIO 03/05 ................60 8.4 - DIAGRAM E 600 - FOLIO 04/05 ................61 8.5 - DIAGRAM E 600 - FOLIO 05/05 ................62 HYDRAULIC DIAGRAMS ..................63 9.1 - DIAGRAM H14T(X) REFERENCE P20713 ...............63 9.2 - DIAGRAM H16TP(X) REFERENCE P20534 .............64...

  • Page 13: General Recommendations - Safety

    Operation and maintenance GENERAL RECOMMENDATIONS - SAFETY 1.1 - GENERAL WARNING 1.1.1 - Manual This manual is designed to familiarise the operator with HAULOTTE self- propelled platforms in order to ensure efficient and safe use. However, it cannot replace the basic training required by any user of site equipment. The site manager is bound to inform the operators of the instructions contained in the manual.

  • Page 14: General Safety Instructions

    Operation and maintenance 1.2 - GENERAL SAFETY INSTRUCTIONS 1.2.1 - Operators Operators must be aged over 18, and hold an operating permit issued by their employer after undergoing a medical check and a practical test that prove they are apt to operate the machine. Caution ! Only trained operators can use There must always be at least two operators present, so that one can...
  • Page 15 Operation and maintenance To reduce the risks of serious falls, operators must respect the following instructions: • Hold the guardrail firmly when lifting or driving the platform. • Remove any traces of oil or grease from the platform steps, floor or guardrails.

  • Page 16: Residual Risks

    Operation and maintenance 1.3 - RESIDUAL RISKS Caution ! 1.3.1 - Risks of jerky movements and tipping over Operation direction may be inverted on a turntable machine after 180° Risks of jerky movement and tipping over are high in the following rotation.

  • Page 17: Inspections

    Operation and maintenance 1.4 - INSPECTIONS Comply with the national regulations in force in the country of machine use. For FRANCE: Order dated 01/03/2004 + circular DRT 2005-04 dated 24 March 2005 which specify: 1.4.1 - Periodic inspections The machine must be inspected every 6 months in order to detect any defects liable to cause an accident.

  • Page 18: Repairs And Adjustments

    Operation and maintenance 1.5 - REPAIRS AND ADJUSTMENTS These cover major repairs, and work on or adjustments to safety systems or devices (of a mechanical, hydraulic or electrical nature). These must be performed by personnel from or working for PINGUELY- HAULOTTE who will use only original parts.
  • Page 19 Operation and maintenance 1.8 - MINIMUM SAFETY DISTANCES Our machines are not insulated, hence, it is important to maintain a safety distance from the electrical power cables and devices according to applicable government regulations and the following diagram : Voltage Minimum safety distance meters meters feet...
  • Page 20 Operation and maintenance...

  • Page 21: Presentation

    Operating and maintenance instructions - H14TX - HA16TPX PRESENTATION Self-propelled platforms, models H14TX and H16TPX, are designed for all types of overhead work within the limits of their characteristics (Chap 2.4, “technical characteristics”, page 11) and provided all the safety recommendations specific to the equipment and operating environment are respected.

  • Page 22: Main Components

    Operating and maintenance instructions - H14TX - HA16TPX 2.2 - MAIN COMPONENTS Fig. 2 - Main components 1 -rolling chassis 10 -slew ring 2 - front drive wheels 11 -turntable 3 - rear drive (version 4x4) and steering wheels 12 -covers 4 - jib 13 - hydraulic travel motors and reducer 5 - platform support with load limiter...

  • Page 23: Work Area

    Operating and maintenance instructions - H14TX - HA16TPX 2.3 - WORK AREA 2.3.1 - H14T(X) work area Fig. 3 - l H14T(X) work area 49.21 ft 15 m 45.93 ft 14 m 42.65 ft 13 m 39.37 ft 12 m 36.09 ft...

  • Page 24: H16Tp(X) Work Area

    Operating and maintenance instructions - H14TX - HA16TPX 2.3.2 - H16TP(X) work area Fig. 4 - H16TP(X) work area 49.21 ft 15 m 45.93 ft 14 m 42.65 ft 13 m 39.37 ft 12 m 36.09 ft 11 m 32.80 ft 10 m 29.52 ft 26.24 ft...

  • Page 25: Technical Characteristics

    Operating and maintenance instructions - H14TX - HA16TPX 2.4 - TECHNICAL CHARACTERISTICS 2.4.1 - H14T(X) technical characteristics DESCRIPTION H14T(X) Unit Load 2 people Max. lateral manual force Max wind speed Km/h Floor height 12.07 Working height 14.07 Overall length 7.58 Overall width 2.27...

  • Page 26: Technical Characteristics H16Tp(X)

    Operating and maintenance instructions - H14TX - HA16TPX DESCRIPTION H14T(X) Unit Max pressure on the floor - hard floor (concrete) daN/cm² - soft floor (beaten earth) Ignition battery 12 V - 95 Ah - 450 A Supply voltage Acoustic power Sound level at 10 m 71.5...
  • Page 27 Operating and maintenance instructions - H14TX - HA16TPX DESCRIPTION H16TP(X) Unit Travel speed Low speed Km/h Medium speed High speed Max. force on one wheel 3596 Max pressure on the floor - hard floor (concrete) daN/cm² - soft floor (beaten earth) Ignition battery 12 V-95Ah-450A Supply voltage...

  • Page 28: Size

    Operating and maintenance instructions - H14TX - HA16TPX 2.5 - SIZE 2.5.1 - H14T(X) size 7586 mm - 24ft 10in 1958 mm 6ft 5in 2000 mm 6ft 6in 800 mm 2ft 7in 2278 mm 7ft 5in 2300 mm 7ft 6in...

  • Page 29: H16Tp(X) Size

    Operating and maintenance instructions - H14TX - HA16TPX 2.5.2 - H16TP(X) size 8 4 29 mm - 27ft 7in 67 1 2 mm - 22 ft 1 95 1 mm 6ft 4in 2 00 0 mm 6ft 6in 77 4mm 2ft 6in 800mm 2ft 7in...

  • Page 30: Labels

    Operating and maintenance instructions - H14TX - HA16TPX 2.6 - LABELS 2.6.1 - Label references Code Description 3078148220 H14TX logo 3078148210 H16TPX logo 3078146020 H14TX floor height + load 3078149210 H16TPX floor height + load 3078143450 Operating instructions 307P218080 Manufacturer’s plate 3078144130 Do not park in the work area 3078144140...
  • Page 31 Operating and maintenance instructions - H14TX - HA16TPX Code Description 7815351 Safety 3078151570 H14TX 3078151580 H16TPX...

  • Page 32: Common "Red" Labels

    Operating and maintenance instructions - H14TX - HA16TPX 2.6.2 - Common "red" labels Composant spÈcifique ‡ cette machine. NE PAS INTERCHANGER. Component specific to this machine. DO NOT INTERCHANGE. Komponenten nur f¸r diese maschine geeignet. BITTE AUF EINE ANDERE MASCHINE NIGHT MONTIEREN.

  • Page 33: Common "Yellow" Labels

    Operating and maintenance instructions - H14TX - HA16TPX 2.6.3 - Common "yellow" labels...

  • Page 34: Various Common Labels

    Operating and maintenance instructions - H14TX - HA16TPX 2.6.4 - Various common labels 7814-394 7814-393...

  • Page 35: Labels Specific To Australia

    Operating and maintenance instructions - H14TX - HA16TPX 2.6.5 - Labels specific to Australia WARNING IF DIRECTION OF TRAVEL IS OBSCURED, ROTATE UNIT THROUGH 180 DEGREES AND NOTE COLOUR OF DIRECTION OF TRAVEL ARROWS ON THE CHASSIS RELATION TRAVEL CONTROL JOYSTICK ARROWS 7814 523 WARNING...

  • Page 36: Labels Specific To Holland

    Operating and maintenance instructions - H14TX - HA16TPX 2.6.6 - Labels specific to Holland 7814 573 a 2.6.7 - Built-in generator in option...

  • Page 37: Label Positioning

    Operating and maintenance instructions - H14TX - HA16TPX 2.6.8 - Label positioning...
  • Page 38 Operating and maintenance instructions - H14TX - HA16TPX...

  • Page 39: Operating Principle

    Operating and maintenance instructions - H14TX - HA16TPX OPERATING PRINCIPLE 3.1 - HYDRAULIC CIRCUIT All the machine’s movements are powered by hydraulic energy from a self- regulating open circuit piston pump, equipped with a "LOAD SENSING" capacitor. 3.1.1 - Controlling machine movements 3.1.1.1 -Travel, slewing, boom lifting and telescoping These controls use proportional distribution (compensated in pressure).
  • Page 40 Operating and maintenance instructions - H14TX - HA16TPX 3.1.2.4 -Travel (moving the machine) Two hydraulic motors mounted in the wheels drive the front wheels via epicyclic reducers (4x2 version). For the 4x4 version, motors are mounted on the steering wheels. When the motors are supplied with pressure, the brakes on the front wheels are released.

  • Page 41: Electrical Circuit And Safety Mechanisms

    Operating and maintenance instructions - H14TX - HA16TPX 3.2 - ELECTRICAL CIRCUIT AND SAFETY MECHANISMS 3.2.1 - General points The electric power used for controlling and starting the thermal motor is supplied by a 12V battery. The operating time is recorded by an hour meter. Caution! Do not perform any manoeuvres To prevent the machine from being used in excess of its capabilities, safety...

  • Page 42: Travel Speeds

    Operating and maintenance instructions - H14TX - HA16TPX 3.2.5 - Travel speeds To move the machine, the "fail-safe" safety mechanism must be activated, by holding down the manipulator button. Releasing the fail-safe causes travel to stop. 3.2.5.1 -Transport position (platform folded) Three proportional travel speeds are available.
  • Page 43 Operating and maintenance instructions - H14TX - HA16TPX 3.2.6.3 -Manual standby system If the diesel motor is operating, in the event of failure of the turntable and platform control panel controls, the movements can be made using the mechanical levers and pushing the manual control of the electrovalve on the general distribution unit.
  • Page 44 Operating and maintenance instructions - H14TX - HA16TPX • Manual standby operation for boom lifting: (Distributor no. 5, Photo: Manual standby operation, page 29) Instructions: - Remove the covers, - Take hold of the lever, (Ref 1, Photo: Manual standby operation, page 29) - Position the lever on distributor no.
  • Page 45 Operating and maintenance instructions - H14TX - HA16TPX page 30). Compensation movement: Instructions: - Remove the covers, - Position the lever on distributor no. 6, (Ref 1, Photo: Manual standby operation, page 29) - At the same time, press the manual electrovalve control (Ref 2, Photo: Manual standby operation, page 29) and the distributor corresponding to the compensation movement (Distributor "b", Photo: Distribution block on/off, page 30)
  • Page 46 Operating and maintenance instructions - H14TX - HA16TPX...

  • Page 47: Operation

    Operating and maintenance instructions - H14TX - HA16TPX OPERATION 4.1 - UNLOADING - LOADING - MOVING - PRECAUTIONS Caution! During machine transport, the Before any operation, check that the machine is in good condition, and that it has not been damaged during transport. If damage has occurred, make turntable must be blocked using the any necessary reserves in writing to the transport company.

  • Page 48: Unloading With Ramps

    Operating and maintenance instructions - H14TX - HA16TPX Caution! 4.1.2 - Unloading with ramps Never stand underneath or too close to the machine during Select low travel speed. manoeuvres. Caution! This method requires the machine Precautions: ensure that the ramps can bear the load, that they are properly fixed and that adhesion is sufficient to prevent any risk of slipping to be started: see section 4.3 to during the manœuvre.

  • Page 49: Operations Prior To First Use Of The Machine

    Operating and maintenance instructions - H14TX - HA16TPX 4.2 - OPERATIONS PRIOR TO FIRST USE OF THE MACHINE IMPORTANT: Before using the machine or after a period of storage, refer to the operations prior to first use of the machine listed in the (Chap 4.3.1 -, “Ground operations”, page 39) in order to test the various levels and check certain maintenance points of the machine.
  • Page 50 Operating and maintenance instructions - H14TX - HA16TPX 4.2.1.2 -"Platform" control station NOTA: Before starting a movement, you must raise the boom a few metres to prevent the basket scraping along the ground dur- ing movement. Photo 4: "Platform" control panel 1.Boom lifting and rotation manipulator 9.Differential blocking switch 2.

  • Page 51: Checks Before Using The Machine

    Operating and maintenance instructions - H14TX - HA16TPX 4.2.2 - Checks before using the machine 4.2.2.1 -Operation zone • Ensure that the machine is on flat, stable and sufficiently resistant ground (see section 2.4 - floor pressure) Caution! See table of characteristics for •...

  • Page 52: Starting Operation

    Operating and maintenance instructions - H14TX - HA16TPX 4.2.2.4 -Tank compartment Photo 7: Tanks • Check the levels - hydraulic oil: a light indicator shows the level when the cover is closed (ref 1, Photo: Tanks, page 38), if necessary, fill up via the plug (ref 2, Photo: Tanks, page 38).

  • Page 53: Ground Operations

    Operating and maintenance instructions - H14TX - HA16TPX Caution! When the counter-weight is placed REMINDER:The main control panel is on the platform. Under normal oper- ating conditions, the "turntable" control panel is only used only over the steering wheels, the travel if absolutely necessary, such as an emergency or machine and steering controls react in the failure.

  • Page 54: Operations From The Platform

    If the load in the platform exceeds the maximum authorised load, no movements are possible from the platform control station. The overload light indicator on the platform panel and H14T(X): 230 kg the buzzer alert the operator. Load must be removed to re-en- (including 2 people).

  • Page 55: Built-In Generator (Option)

    Operating and maintenance instructions - H14TX - HA16TPX 4.3.3 - Built-in generator (option) Caution! Do not expose the built-in (See photo Built-in generator and socket in the basketr, page 41) generator to direct contact with a jet The built-in generator enables voltage supply (220V or 110V depending on of water or a high pressure cleaner.

  • Page 56: Standby Operation With The Standby Electropump Unit

    Operating and maintenance instructions - H14TX - HA16TPX 4.4 - STANDBY OPERATION WITH THE STANDBY ELECTROPUMP UNIT Caution! Use of the emergency unit is exclusively reserved for rescuing personnel if the main hydraulic power supply fails. Any other use may cause damage. Photo 10:Standby control operation It is possible to make movements when the main source of power is not operating correctly.

  • Page 57: Uncoupling

    Operating and maintenance instructions - H14TX - HA16TPX 4.7 - UNCOUPLING It is possible to uncouple the reducing gears on the drive wheels to be able to tow the machine if it breaks down. Caution! In this configuration, the machine is Uncoupling procedure: no longer braked.
  • Page 58 Operating and maintenance instructions - H14TX - HA16TPX...

  • Page 59: Maintenance

    Operating and maintenance instructions - H14TX - HA16TPX MAINTENANCE 5.1 - GENERAL RECOMMENDATIONS The maintenance operations given in this manual apply when the machine is used in ordinary conditions. Under difficult conditions: extreme temperatures, high humidity, a polluted atmosphere, high altitude, etc. some of these operations should be carried out more frequently and special precautions should be taken: for more details check the motor manufacturer’s notice and consult the local PINGUELY-HAULOTTE agent.

  • Page 60: Maintenance Plan

    Operating and maintenance instructions - H14TX - HA16TPX 5.2 - MAINTENANCE PLAN The plan (following page) shows the frequency of maintenance, the area to be worked on, and the ingredients to use. • The reference shown in the symbol shows the area maintained based on the frequency.

  • Page 61: Maintenance Plan

    Operating and maintenance instructions - H14TX - HA16TPX 5.2.2 - Maintenance plan. Hours 17 18 1 000 2 000 20 11...

  • Page 62: Operations

    Operating and maintenance instructions - H14TX - HA16TPX 5.3 - OPERATIONS. 5.3.1 - Summary table. Frequency Ref. Operation Every day or before Check the following levels each start • motor oil operations • hydraulic oil, • diesel. • electric batteries. Check the cleanliness •...

  • Page 63: Tightening Torque Table

    Operating and maintenance instructions - H14TX - HA16TPX 5.3.2 - Tightening torque table 5.3.3 - Instructions IMPORTANT: • Only use the lubricants recommended in the table (Chap 5.2.1 -, “Consumables”, page 46) for filling and greasing operations. • Collect used oil to prevent environment contamination. 5.3.3.1 - Hydraulic oil filter Photo 15: Oil filter Filter with a clogging indicator.

  • Page 64: List Of Consumables

    Operating and maintenance instructions - H14TX - HA16TPX Caution! Before dismantling, ensure that the 5.3.3.2 - Drive wheel reducers oil circuit is no longer pressurised and that the oil is not too hot. Photo 16:Reducers The wheel must be dismantled for checks and oil change, to do so immobilise the machine and lift using a jack or a hoist.

  • Page 65: Trouble-Shooting

    Operating and maintenance instructions - H14TX - HA16TPX TROUBLE-SHOOTING REMINDER:If the machine’s operating and maintenance instructions are followed, most incidents will be avoided. However, certain in- cidents may arise and before any intervention, check the table below to see if the problem is listed. Then, simply follow the instructions.
  • Page 66 Operating and maintenance instructions - H14TX - HA16TPX INCIDENT PROBABLE CAUSE SOLUTION • Slope or tilt > allowed limit. • Reset by retracting the telescope and lowering the boom. Buzzer sounds • Platform load close to cut-off. • Unload. • Hydraulic oil too temperature too high. •...
  • Page 67 Operating and maintenance instructions - H14TX - HA16TPX...
  • Page 68 Operating and maintenance instructions - H14TX - HA16TPX FU10 SQ5/SQ20 SQ6/SQ21...

  • Page 69: Safety System

    Operating and maintenance instructions - H14TX - HA16TPX SAFETY SYSTEM 7.1 - MACHINE ELEMENTS 7.1.1 - Motor Description Generator Starter Accelerator Motor stop Frequency module 7.1.2 - Power supplies and fuses Description FU1 10A Motor stop FU3 80A Accelerator FU4 30A + Main FU5 3A 212 +Turntable...

  • Page 70: Safety Inputs

    Operating and maintenance instructions - H14TX - HA16TPX 7.1.4 - Safety inputs Weight Weight Tilt Jib from 0 to 90° Boom lifted Telescope out SQ20 Basket rotation SQ21 Basket rotation Oil tank temperature Motor oil pressure Filter clogged Generator 7.1.5 - Relay outputs Motor stop Accelerator Starter...

  • Page 71: Buzzers

    Operating and maintenance instructions - H14TX - HA16TPX 7.1.8 - Buzzers Horn Tilt, overload, temperature buzzer Overload buzzer 7.1.9 - Light indicators Battery charge Air filter Motor oil pressure Fault light indicator HL13 Overload...

  • Page 72: Wiring Diagram

    Operating and maintenance instructions - H14TX - HA16TPX WIRING DIAGRAM 8.1 - DIAGRAM 152P282410 - FOLIO 01/05...
  • Page 73 Operating and maintenance instructions - H14TX - HA16TPX 8.2 - DIAGRAM 152P282410 - FOLIO 02/05...
  • Page 74 Operating and maintenance instructions - H14TX - HA16TPX 8.3 - DIAGRAM 152P282410 - FOLIO 03/05...
  • Page 75 Operating and maintenance instructions - H14TX - HA16TPX 8.4 - DIAGRAM 152P282410 - FOLIO 04/05...
  • Page 76 Operating and maintenance instructions - H14TX - HA16TPX 8.5 - DIAGRAM 152P282410 - FOLIO 05/05...

  • Page 77: Hydraulic Diagrams

    Operating and maintenance instructions - H14TX - HA16TPX HYDRAULIC DIAGRAMS 9.1 - DIAGRAM H14T(X) REFERENCE P20713...

  • Page 78: Diagram H16Tp(X) Reference P20534

    Operating and maintenance instructions - H14TX - HA16TPX 9.2 - DIAGRAM H16TP(X) REFERENCE P20534...

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