Related Manuals for Haulotte Group HA16PX
Summary of Contents for Haulotte Group HA16PX
- Page 1 OPERATING AND MAINTENANCE MANUAL SELF-PROPELLED PLATFORM HA16PX / HA18PX 242 032 0720 - E 01.07...
- Page 3 Distribué par / Distributed by/ Distribuito da Haulotte France Centre Mondial Pièces de Rechange Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51 Fax / Fax +33 (0)4 77 29 98 88 Haulotte Portugal...
- Page 5 Why use only Haulotte original spare-parts ? RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION Components, substitutions, or modifications other than the ones recommended by Haulotte may recall in question the initial security conditions of our Haulotte equipment. The person who would have intervened for any operation of this kind will take responsibility and recall in question the EEC marking validity granted by Haulotte.
- Page 6 4. QUALITY Using Haulotte original spare-parts means guarantee of : • High quality partsl • The latest technological evolution • Perfect security • Peak performance • The best service life of your Haulotte equipment • The Haulotte warranty • Haulotte technicians’ and repair agents’ technical support 5.
- Page 7 Operation and maintenance GENERAL You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly. The purpose of this instruction manual is to help you in this. We stress the importance: •...
- Page 8 Operation and maintenance...
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Page 9: Table Of Contents
Operation and maintenance - HA16PX / HA18PX CONTENTS GENERAL RECOMMENDATIONS - SAFETY ..................1 1.1 - GENERAL WARNING ..........................1 1.1.1 - Manual ..............................1 1.1.2 - Labels ..............................1 1.1.3 - Safety..............................1 1.2 - GENERAL SAFETY INSTRUCTIONS....................2 1.2.1 -... - Page 10 Operation and maintenance - HA16PX / HA18PX 2.5.1 - HA 16PX dimensions ........................... 16 2.5.2 - HA 18PX dimensions .......................... 17 2.6 - LABELLING ............................18 2.6.1 - Position of labels........................... 18 2.6.2 - Common labels ............................ 21 2.6.3 - Labels specific to models........................
- Page 11 Operation and maintenance - HA16PX / HA18PX 4.5 - BUILT-IN GENERATOR (OPTION)...................... 38 4.6 - EMERGENCY OPERATION WITH THE STANDBY ELECTROPUMP UNIT ........39 4.7 - RESCUE OPERATION......................... 39 4.7 - UNCOUPLING............................40 MAINTENANCE ........................... 41 5.1 - GENERAL RECOMMENDATIONS ...................... 41 5.2 -...
- Page 12 Operation and maintenance - HA16PX / HA18PX...
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Page 13: General Recommendations - Safety
Operating and maintenance instructions GENERAL RECOMMENDATIONS - SAFETY 1.1 - GENERAL WARNING 1.1.1 - Manual This manual is designed to familiarise the operator with HAULOTTE self- propelled platforms in order to ensure efficient and safe use. However, it cannot replace the basic training required by any user of site equipment. The site manager is bound to inform the operators of the instructions contained in the manual. -
Page 14: General Safety Instructions
Operating and maintenance instructions 1.2 - GENERAL SAFETY INSTRUCTIONS 1.2.1 - Operators Operators must be aged over 18, and hold an operating license in the country of use issued by their appropriate autority to prove that they are apt to operate the machine. Caution ! Only trained operators can use There must always be one person at ground level who is familiar with the... - Page 15 Operating and maintenance instructions To reduce the risks of serious falls, operators must respect the following instructions: • Hold the guardrail firmly when lifting or driving the platform. • Remove any traces of oil or grease from the platform steps, floor or guardrails.
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Page 16: Residual Risks
Operating and maintenance instructions 1.3 - RESIDUAL RISKS 1.3.1 - Risks of jerky movements and tipping over Caution ! The direction of travel can be Risks of jerky movement and tipping over are high in the following reversed after a 180° turntable situations: rotation. -
Page 17: Inspections
Operating and maintenance instructions 1.4 - INSPECTIONS Comply with the national regulations in force in the country of machine use. For AUSTRALIA: ie.AS2550.10. For FRANCE: Order dated 1st March 2004 + circular DRT 93 dated 22 September 1993 which specify: 1.4.1 - Periodic inspections The machine must be inspected every 6 months in order to detect any defects liable to cause an accident. -
Page 18: Repairs And Adjustments
Operating and maintenance instructions 1.5 - REPAIRS AND ADJUSTMENTS These cover major repairs, and work on or adjustments to safety systems or devices (of a mechanical, hydraulic or electrical nature). These must be performed by personnel from or working for PINGUELY- HAULOTTE who will use only original parts. -
Page 19: Minimal Distances Of Safety
Operating and maintenance instructions 1.8 - MINIMAL DISTANCES OF SAFETY • It is important to hold the machine far away from the lines and equip- ment of electrical current according to the applicable governmental ré- glements and the following diagram Voltage distance minimum safety in meters from 0 to 300 V... - Page 20 Operating and maintenance instructions...
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Page 21: Presentation
Operation and Maintenance - HA16PX / HA18PX PRESENTATION The self-propelled elevating work platforms, models HA 16 PX and HA 18 PX, are designed to carry out all kinds of overhead work within the limits imposed by their characteristics (see Chap. 2.3, page 11, and Chap. 2.4, page 13) and provided that all safety instructions relating to the equipment and environment of use are respected. -
Page 22: Main Components
Operation and Maintenance - HA16PX / HA18PX 2.2 - MAIN COMPONENTS 1 - Rolling chassis 9 - Boom 2 - Steering wheels 10 - Document holder 3 - Drive and steering wheels 11 - Platform 4 - Top control panel... -
Page 23: Working Area
Operation and Maintenance - HA16PX / HA18PX 2.3 - WORKING AREA 2.3.1 - HA 16P working area +70∞ -70∞... -
Page 24: Ha 18P Working Area
Operation and Maintenance - HA16PX / HA18PX 2.3.2 - HA 18P working area +70∞ -70∞... -
Page 25: Technical Characteristics
Operation and Maintenance - HA16PX / HA18PX 2.4 - TECHNICAL CHARACTERISTICS 2.4.1 - HA 16PX TECHNICAL CHARACTERISTICS DESCRIPTION HA 16PX Unit Standard basket Basket option 1800x800 2300x800 Load Max. lateral manual force Max. wind speed Km/h Overall platform length in idle position 6.95... -
Page 26: Ha 18Px Technical Characteristics
Operation and Maintenance - HA16PX / HA18PX DESCRIPTION HA 16PX Unit Travel speed - micro speed: 0.22 - low speed: 0.38 0.77 - medium speed: 1.52 - high speed: Hydraulic pressure - general - travel - steering - orientation Max. force on one wheel 3610 Max. - Page 27 Operation and Maintenance - HA16PX / HA18PX DESCRIPTION HA 16PX Unit External turning radius Internal turning radius Tyre width 0.385 Lateral distance between the wheels 2.00 Tyre diameter 1.080 Max. slope in travel Authorised tilt ° Hydraulic tank Fuel tank...
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Page 28: Dimensions
Operation and Maintenance - HA16PX / HA18PX 2.5 - DIMENSIONS 2.5.1 - HA 16PX dimensions... -
Page 29: Ha 18Px Dimensions
Operation and Maintenance - HA16PX / HA18PX 2.5.2 - HA 18PX dimensions... -
Page 30: Labelling
Operation and Maintenance - HA16PX / HA18PX 2.6 - LABELLING 2.6.1 - Position of labels Code Description 307P218190 HA16PX logo 307P218220 HA18PX logo 3078143710 Floor height + load (HA18P/PX) 3078143690 Floor height + load (HA16P/PX) 3078143420 Operating instructions (French) 3078143430... - Page 31 Operation and Maintenance - HA16PX / HA18PX Code Description 178B153230 "E" logo 178B153240 "N" logo 178B153140 X logo 3078143630 Risk of body crushing 178C143900 "X" logo 178C143910 "E" logo 178C143920 "N" logo 307P218310 hand pump plate 3078146150 Z1 - Z2 - Z3...
- Page 32 Operation and Maintenance - HA16PX / HA18PX...
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Page 33: Common Labels
Operation and Maintenance - HA16PX / HA18PX 2.6.2 - Common labels... - Page 34 Operation and Maintenance - HA16PX / HA18PX Composant spÈcifique ‡ cette machine. NE PAS INTERCHANGER. Component specific to this machine. DO NOT INTERCHANGE. Komponenten nur f¸r diese maschine geeignet. BITTE AUF EINE ANDERE MASCHINE NIGHT MONTIEREN. N∞ MACHINE - MASCHINE N∞...
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Page 35: Labels Specific To Models
Operation and Maintenance - HA16PX / HA18PX 2.6.3 - Labels specific to models HA 16PX HA 18PX 2.6.4 - Labels specific to options Bi-energy option... -
Page 36: Labels Specific To Holland
Operation and Maintenance - HA16PX / HA18PX 2.6.5 - Labels specific to Holland 7814 573 a 2.6.6 - Labels specific to Australia... -
Page 37: Operating Principle
Operation and Maintenance - HA16PX / HA18PX OPERATING PRINCIPLE 3.1 - HYDRAULIC CIRCUIT All the machine’s movements are powered by hydraulic energy from a self- regulatiung, open circuit, piston pump, equipped with a "LOAD SENSING" compensator. 3.1.1 - Movement control 3.1.1.1 -Travel, slewing, arm lifting and boom lifting movements... -
Page 38: Manual Emergency System
Operation and Maintenance - HA16PX / HA18PX 3.1.3 - Manual emergency system If the diesel motor works, but a failure occurs preventing use of arm lifting, boom lifting, turntable orientation, jib, basket rotation, compensation movements from the platform and turntable control panels, these... -
Page 39: High Travel Speed
Operation and Maintenance - HA16PX / HA18PX 3.2.3 - High travel speed High travel speed is only authorised when the platform is completely folded. When the boom is lifted or the arms extended, only low speed is possible. 3.2.4 - Hour counter... - Page 40 Operation and Maintenance - HA16PX / HA18PX...
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Page 41: Operation
Operation and Maintenance - HA16PX / HA18PX OPERATION 4.1 - OPERATING SAFETY MECHANISMS To prevent the machine from being used in excess of its capabilities, safety mechanisms have been integrated to protect personnel and the machine. These mechanisms immobilise the machine or disable movements. -
Page 42: Unloading - Loading - Moving The Machine - Precautions
Operation and Maintenance - HA16PX / HA18PX 4.2 - UNLOADING - LOADING - MOVING THE MACHINE - PRECAUTIONS Caution! When transporting the machine, it is IMPORTANT: Before moving or using the machine check it over to vital to block the turntable using the make sure it has not been damaged during transport. -
Page 43: Unloading Using Ramps
Operation and Maintenance - HA16PX / HA18PX 4.2.2 - Unloading using ramps Precautions: ensure that the ramps can bear the load and that the surface offers sufficient grip to avoid any risk of the machine slipping during the procedure. Make sure the ramps are firmly secured in position. -
Page 44: Filling The Fuel Tank
Operation and Maintenance - HA16PX / HA18PX REMINDER: the machine may not be driven on public highways. 4.2.5 - Filling the fuel tank • Before filling, ensure that the fuel is the type recommended and that it is stored in clean conditions with no risk of being polluted. -
Page 45: Operations Prior To First Use Of The Machine
Operation and Maintenance - HA16PX / HA18PX 4.3 - OPERATIONS PRIOR TO FIRST USE OF THE MACHINE REMINDER:Before carrying out any operation, ensure that you are familiar with the machine by reading this manual and the instructions on the various plates. -
Page 46: Platform" Control Panel
Operation and Maintenance - HA16PX / HA18PX 4.3.2 - "Platform" control panel Photo 3 and 4 The manipulators are equipped with a "fail-safe" safety con- tact. 1- Orientation and boom lifting manipulator 10- Jib switch 2- Arm lifting manipulator 11- Platform rotation switch... - Page 47 Operation and Maintenance - HA16PX / HA18PX • Check that there are no leaks, traces of wear, blows or scratches, rust or foreign bodies on the cylinder rods. • Check that there are no leaks from the wheel reducing gears.
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Page 48: Starting Work
Operation and Maintenance - HA16PX / HA18PX • Turntable locking pin: - Ensure that the locking pin (Ref. 1 Photo 6, page 36) for turntable rotation is removed. Caution! When transporting the machine, it is vital to block the turntable using the... -
Page 49: Operations From The Platform (Photo
Operation and Maintenance - HA16PX / HA18PX • Leave the motor to warm up and in the meantime check that the hour counter (Ref 12), motor and pump are working correctly. Testing the various movements (Photo 1, page 33) REMINDER:Always make sure that no obstacles can cause an obstruction before any operation. -
Page 50: Built-In Generator (Option)
Operation and Maintenance - HA16PX / HA18PX • Test the 2 travel speeds (in 4x2x4 version) or the 3 speeds (in 4x4x4 version) by activating the low or high speed selector in 4x2x4 version or the low, medium or high speed selector in 4x4x4 version. -
Page 51: Emergency Operation With The Standby Electropump Unit
Operation and Maintenance - HA16PX / HA18PX Caution! Use of the emergency unit is exclusively reserved for rescuing personnel if the main hydraulic power supply fails. Any other use may cause damage 4.6 - EMERGENCY OPERATION WITH THE STANDBY ELECTROPUMP UNIT Photo 8:Emergency control Movements can be controlled when the main energy source malfunctions. -
Page 52: Uncoupling
Operation and Maintenance - HA16PX / HA18PX 4.7 - UNCOUPLING It is possible to uncouple the reducing gears on the drive wheels to be able to tow the machine if it breaks down. Caution! In this configuration, the machine is Uncoupling procedure: no longer braked. -
Page 53: Maintenance
Operation and Maintenance - HA16PX / HA18PX MAINTENANCE 5.1 - GENERAL RECOMMENDATIONS The maintenance operations described in this manual apply when the machine is used in ordinary conditions. Under difficult conditions: extreme temperatures, high humidity, a polluted atmosphere, high altitude, etc., some of these operations should be carried out more frequently and special precautions should be taken. -
Page 54: Maintenance Plan
Operation and Maintenance - HA16PX / HA18PX 5.2 - MAINTENANCE PLAN The plan (following page) shows the frequency and area of maintenance and the consumables to be used. The reference shown in the symbol shows the area maintained based on the frequency. - Page 55 Operation and Maintenance - HA16PX / HA18PX HOURS 19 11 1 000 2 000 1 000 2 000...
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Page 56: Operations
Operation and Maintenance - HA16PX / HA18PX 5.3 - OPERATIONS 5.3.1 - Summary table FREQUENCY OPERATIONS • Check the levels: - motor oil - hydraulic oil - diesel • Check cleanliness: - diesel pre-filter, replace if water or impurities are found... -
Page 57: Tightening Torques Of The Screws Of Crowns Of Orientation
Operation and Maintenance - HA16PX / HA18PX REMINDER:The above frequencies should be reduced if work is carried out in difficult conditions (consult After Sales Service if necessary). 5.3.2 - Tightening torques of the screws of crowns of orientation... -
Page 58: Operating Instructions
Operation and Maintenance - HA16PX / HA18PX 5.3.3 - Operating Instructions IMPORTANT: ONLY USE THE LUBRICANTS RECOMMENDED IN THE TABLE IN CHAP. 5.2, PAGE 42 FOR FILLING AND GREASING OPERATIONS. COLLECT THE WASTE OIL AFTER DRAINAGE TO PREVENT POLLUTION. 5.3.3.1 -Hydraulic oil filter Photo 16 Filter with clogging indicator. -
Page 59: List Of Consumables
Operation and Maintenance - HA16PX / HA18PX Caution! Check that the machine is correctly Fluid level check: secured and that the lifting • turn the wheel so that one cap is on a horizontal line (1) and one cap equipment is of sufficient capacity (2) is on a vertical line and in good condition. - Page 60 Operation and Maintenance - HA16PX / HA18PX...
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Page 61: Operating Incidents
Operation and Maintenance - HA16PX / HA18PX OPERATING INCIDENTS REMINDER:Following the safety and maintenance instructions should enable you to avoid most of these incidents. Nevertheless, if an incident does occur, it is vital to check if it is listed in table below before carrying out any intervention. - Page 62 Operation and Maintenance - HA16PX / HA18PX INCIDENTS PROBABLE CAUSE SOLUTION • Empty diesel tank • Fill the tank • Defective fuse on printed circuit (in elec- • Replace defective fuses tric box) • "Palm button" pushed in • Reset •...
- Page 63 Operation and Maintenance - HA16PX / HA18PX INCIDENTS PROBABLE CAUSE SOLUTION Buzzer sounding • Tilt or slope > 5° • Reset by retracting the telesco- ping and lowering the boom • Platform load close to limit • Remove load • Hydraulic oil temperature too high •...
- Page 64 Operation and Maintenance - HA16PX / HA18PX SQ5/SQ20 SQ6/SQ21...
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Page 65: Safety Systems
Operation and Maintenance - HA16PX / HA18PX SAFETY SYSTEMS 7.1 - FUNCTION OF RELAYS AND FUSES IN THE TURNTABLE BOX (see wiring diagram) Heat motor start FU3–80 A Accelerator circuit fuse Heat motor stop FU4–30 A Main circuit fuse (motor) - Page 66 Operation and Maintenance - HA16PX / HA18PX...
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Page 67: Wiring Diagrams
Operation and Maintenance - HA16PX / HA18PX WIRING DIAGRAMS 8.1 - DIAGRAM E 598 - FOLIO 01/05... - Page 68 Operation and Maintenance - HA16PX / HA18PX FOLIO 02/05...
- Page 69 Operation and Maintenance - HA16PX / HA18PX FOLIO 03/05...
- Page 70 Operation and Maintenance - HA16PX / HA18PX FOLIO 04/05...
- Page 71 Operation and Maintenance - HA16PX / HA18PX FOLIO 05/05...
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Page 73: Hydraulic Diagrams
Operation and Maintenance - HA16PX / HA18PX HYDRAULIC DIAGRAMS 9.1 - DIAGRAM HA16/18PX REFERENCE P22513... - Page 74 Operation and Maintenance - HA16PX / HA18PX...
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