Haulotte Group H12SX Maintenance Book
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Haulotte Group H12SX Maintenance Book

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See also: Operator's Manual
Maintenance book
Maintenance book
H12SX (HS 3388RT) - H12SXL (HS 3388RTXL) -
H15SX (HS 4388RT) - H15SXL (HS 4388RTXL) -
H18SX (HS 5388RT) - H18SXL (HS 5388RTXL) -
COMPACT 10DX (COMPACT 2668RT)
COMPACT 12DX (COMPACT 3368RT)
4000014930
4000014930
E10.16
X
USA
USA / GB

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Summary of Contents for Haulotte Group H12SX

  • Page 1 Maintenance book Maintenance book H12SX (HS 3388RT) - H12SXL (HS 3388RTXL) - H15SX (HS 4388RT) - H15SXL (HS 4388RTXL) - H18SX (HS 5388RT) - H18SXL (HS 5388RTXL) - COMPACT 10DX (COMPACT 2668RT) COMPACT 12DX (COMPACT 3368RT) 4000014930 4000014930 E10.16 USA / GB...
  • Page 2 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT 4000014930 E10.16 USA / GB...

  • Page 3: Table Of Contents

    Maintenance book CONTENTS 1 - Maintenance book....... . 2 - After Sales Service ....... 3 - Compliance .
  • Page 4 Maintenance book Oil tank ......E001 - Wheel reducer..... . . E002 - Hydraulic filter cartridge .

  • Page 5: Maintenance Book

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT You have just purchased a HAULOTTE® product and we would like to thank you for your business. 1 - Maintenance book As indicated on the delivery slip, this maintenance book is one of the documents in our on-board case supplied on delivery of your machine.

  • Page 6: Compliance

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...

  • Page 7: Safety Precautions

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Safety precautions Safety precautions 1 - Recommendations 1.1 - MAINTENANCE BOOK The maintenance book is intended for the on-site maintenance technician. It is the on-site maintenance technician's duty to carry out the regular maintenance work recommended by HAULOTTE Services®.

  • Page 8: Symbols Used

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings Symbol Description Danger : Risk of injury or death Caution : Risk of material damage Prohibition relating to work safety and quality...

  • Page 9: Decal Colors

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Safety precautions 1.3 - DECAL COLORS The potential dangers and any specific regulations are indicated around the product by decals and identification plates. The decals must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®. Familiarize yourself with the decals and their respective color codes.

  • Page 10: Manufacturer's Warranty

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Safety precautions 2 - Manufacturer's warranty 2.1 - WARRANTY ACCEPTANCE On reception of his machine, the owner or rental company must check the machine's condition and fill out the machine reception slip provided.

  • Page 11: Warranty Conditions

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Safety precautions The present warranty does not cover damage that may result directly or indirectly from any flaws or defects covered by the latter : •...

  • Page 12: Scope Of Intervention

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

  • Page 13: Instructions For Intervention

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray). N.B.-:-Acid is neutralized with sodium bicarbonate and water.
  • Page 14 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Safety precautions Notes 4000014930 E10.16 USA / GB...

  • Page 15: Recommendations

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Recommendations 1 - Lubrication diagram Diagram Compact 10/12DX 4000014930 E10.16 USA / GB...
  • Page 16 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Diagram H12/15/18SX(L) 4000014930 E10.16 USA / GB...
  • Page 17 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations List of ingredients Marking Ingredient Symbol HAULOTTE® code Engine oil - Can 20 l(5,3 gal US) 2420801360 Engine oil - Barrel 209 l(55,2 gal US) 2420801350 Engine oil (+30°...

  • Page 18: Consumables

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 2 - Consumables List of consumables Consumable HAULOTTE® code Applicability • COMPACT 10DX 2427002940 • COMPACT 12DX • H12SX • H12SXL Hydraulic filter cartridge • H15SX 2427002910 • H15SXL • H18SX • H18SXL • COMPACT 10DX 4000007200-4000007210 •...

  • Page 19: Fuels

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 2.1 - FUELS These fuels can be used on any type of mechanical injection engine. Please see machine configuration. N.B.-:-The fuel to be used is regulated by national laws; refer to these requirements and to the table below to define the appropriate fuel.

  • Page 20: Motor Oils

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 2.2 - MOTOR OILS In order to ensure that the engine will run properly, it is recommended to use the following oils Viscosity table 4000014930 E10.16 USA / GB...

  • Page 21: Hydraulic Oils

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 2.3 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : • Oil filterability must be compatible with absolute filters . • Have properties such as : •...

  • Page 22: Decals

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 3 - Decals 3.1 - CLASSIFICATION PLAN 3.1.1 - Red decals The red decals indicate a potentially fatal danger. Common decals Composant spécifique à cette machine.
  • Page 23 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Specific decals H12SX Specific decals H15SX Specific decals H18SX 4000014930 E10.16 USA / GB...
  • Page 24 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Specific decals H12SXL Specific decals H15SXL Specific decals H18SXL 4000014930 E10.16 USA / GB...

  • Page 25: Orange Decals

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 3.1.2 - Orange decals The orange decals indicate a risk of serious injury. Common decals - CE 4000014930 E10.16 USA / GB...
  • Page 26 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Common decals - AS Common decals - ANSI - CSA WARNING RECOMMENDATIONS FOR USE THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY.

  • Page 27: Yellow Decals

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 3.1.3 - Yellow decals The yellow decals indicate a risk of material damage and/or minor injury. Common decals WARNING DIESEL LOW SULFUR OR ULTRA-LOW SULFUR / DIESEL À...
  • Page 28 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Specific COMPACT 10DX and COMPACT 12DX decals Specific H12SX , H15SX , H12SXL and H15SXL decals Specific H18SX and H18SXL decals 4000014930 E10.16 USA / GB...

  • Page 29: Other Decals

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 3.1.4 - Other decals The other decals provide additional technical information. Common decals 307P226580a 4000012860 Specific decals AS RESCUE OPERATIONS IF RESCUE OPERATIONS SAFETY DEVICE PREVENT IF NORMAL MOVEMENT NORMAL MOVEMENT ARE AVAILABLE...
  • Page 30 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Specific decals ANSI : Diesel version Minimum safe approach distance (M.S.A.D) to energized (exposed or insulated) power lines Minimum safe approach distance Voltage Range (Phase to phase) (Feet) (Meters)

  • Page 31: Green Decals

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 3.1.5 - Green decals Green decals indicate maintenance, operations or information (CSA standard). Common decals UNDER THE HOOD PROCEDURE 4000227200 c 3.1.6 - Blue decals N.B.-:-The blue decals indicate information or a precaution to be taken in case of danger.
  • Page 32 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Notes 4000014930 E10.16 USA / GB...

  • Page 33: Identification

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations 3.2 - IDENTIFICATION Location of the Compact DX decals - CE and AS standards R23 - R24 - A28 R7 - R9 R9 - A3 - A10 A8 - A9 - J5 R13 R7...
  • Page 34 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Location of HSX and HSXL decals - CE and AS standards 4000014930 E10.16 USA / GB...
  • Page 35 - Recommendations Decal descriptions - CE and AS standards Marking Color Description Quantity For H12SX : 4000243990 For H12SXL : 4000244010 For H15SX : 4000244030 Height of the floor and load For H15SXL : 4000244050 For H18SX : 4000244070 For H18SXL : 4000244090...
  • Page 36 For H15SX : 4000243910 Maximum effort on the stabilizers For H15SXL : 4000506810 For H18SX : 4000243920 For H18SXL : 4000506880 For H12SX - H12SXL - H15SX - H15SXL : Green Emergency lowering 4000227200 For H18SX - H18SXL : 4000244400...
  • Page 37 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Marking Color Description Quantity Wearing of a safety harness is AS standard only : 3078144520 essential 4000014930 E10.16 USA / GB...
  • Page 38 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Decal descriptions - CE and AS standards Color Marking Description Quantity For Compact 10DX : 3078146300 Height of the floor and load For Compact 12DX : 3078146310 Travel direction 3078145100 Risk of crushed hands...
  • Page 39 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Color Marking Description Quantity For Compact 10DX : 3078146360 Other Machine name logo For Compact 12DX : 3078146370 Other Small format HAULOTTE® logo 307P217230 Other Read the operation manual 3078143680...
  • Page 40 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Notes 4000014930 E10.16 USA / GB...
  • Page 41 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Location of the Compact RT decals - Diesel version - ANSI and CSA standards R23 - R24 R7 - R9 R9 - A8 - A9 - J5 4000014930 E10.16 USA / GB...
  • Page 42 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Location of HSRT and HSRTXL decals - Diesel version - ANSI and CSA standards 4000014930 E10.16 USA / GB...
  • Page 43 In spanish : 4000244220. For HS5388RT - HS5388RTXL : In english : 4000244080. In french : 4000244230. In spanish : 4000244240. For H12SX : 4000243720 For H12SXL : 4000243730 Maximum Pressure per Tire - Floor For H15SX : 4000243770 Blue...
  • Page 44 In spanish : 4000086500 In english : 4000024780 Orange Risk of crushed feet In french : 4000067700 In spanish : 4000086480 For H12SX (HS3388RT) - H12SXL (HS3388RTXL) : 4000417350 For H15SX (HS4388RT) - H15SXL Other Transport height (HS4388RTXL) : 4000417360...
  • Page 45 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Decal descriptions - Diesel version - ANSI and CSA standards Color Marking Description Quantity For Compact 10DX : 3078148520 Height of the floor and load For Compact 12DX : 3078148530 Travel direction 3078147280...
  • Page 46 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Recommendations Location of the H12SX - H15SX - H18SX decals - EAC standard 4000014930 E10.16 USA / GB...
  • Page 47 - Recommendations Decal descriptions - EAC standard Marking Color Description Quantity For H12SX : 4000011250 For H12SXL : 4000271270 For H15SX : 4000011310 Height of the floor and load For H15SXL : 4000273310 For H18SX : 4000011320 For H18SXL : 4000273380...
  • Page 48 For H15SX : 4000243910 Maximum effort on the stabilizers For H15SXL : 4000506810 For H18SX : 4000243920 For H18SXL : 4000506880 For H12SX - H12SXL - H15SX - H15SXL : Green Emergency lowering 4000227200 For H18SX - H18SXL : 4000227200...

  • Page 49: Maintenance

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance Maintenance 1 - General program The design service life of the products covered by this manual is for a period of 10 years. This service life is based on the machine being maintained within the maintenance regime set down in the Maintenance Manual supplied with the product.
  • Page 50 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance Increase in periodic inspections : Depending on the condition of certain critical components after 5000 hours, the maintenance staff may have to reduce the interval between periodical inspections and maintenance.
  • Page 51 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance Intervals Area After 250 h After 500 h After 5000 h After 10000 h Daily (hours) or 1 year (hours) or 1 year (hours) or 5 years (hours) or 10 years Platform assembly Structural parts...
  • Page 52 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance Intervals Area After 250 h After 500 h After 5000 h After 10000 h Daily (hours) or 1 year (hours) or 1 year (hours) or 5 years (hours) or 10 years Circuit breaker and contactors Overload...
  • Page 53 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance Intervals Area After 250 h After 500 h After 5000 h After 10000 h Daily (hours) or 1 year (hours) or 1 year (hours) or 5 years (hours) or 10 years Welds Hoses and couplings...

  • Page 54: Detailed Program

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 2 - Detailed program The time periods below are recommended for fuel-powered machines in normal use. Symbol Description Symbol Description Systematic replacement Operation Visual inspections requiring HAULOTTE Services®...
  • Page 55 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 250 h (hours) or 1-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 56 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 500 h (hours) or 1-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 57 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 750 h (hours) or 1-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 58 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 1000 h (hours) or 1-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 59 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 1250 h (hours) or 1-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 60 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 1500 h (hours) or 1-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 61 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 1750 h (hours) or 1-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 62 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 2000 h (hours) or 2-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 63 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 2250 h (hours) or 2-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 64 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 2500 h (hours) or 2-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 65 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 2750 h (hours) or 2-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 66 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3000 h (hours) or 3-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 67 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3250 h (hours) or 3-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 68 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3500 h (hours) or 3-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 69 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3750 h (hours) or 3-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 70 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 4000 h (hours) or 4-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 71 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 4250 h (hours) or 4-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 72 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 4500 h (hours) or 4-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 73 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 4750 h (hours) or 4-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 74 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 5000 h (hours) or 5-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Pins, rings and pin stop etc.) Ground control box (indicators, Wear pads...
  • Page 75 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 5250 h (hours) or 5-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 76 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 5500 h (hours) or 5-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 77 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 5750 h (hours) or 5-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 78 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 6000 h (hours) or 6-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 79 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 6250 h (hours) or 6-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 80 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 6500 h (hours) or 6-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 81 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 6750 h (hours) or 6-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 82 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 7000 h (hours) or 7-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 83 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 7250 h (hours) or 7-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 84 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 7500 h (hours) or 7-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 85 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 7750 h (hours) or 7-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 86 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 8000 h (hours) or 8-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 87 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 8250 h (hours) or 8-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 88 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 8500 h (hours) or 8-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 89 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 8750 h (hours) or 8-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 90 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 9000 h (hours) or 9-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 91 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 9250 h (hours) or 9-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 92 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 9500 h (hours) or 9-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 93 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 9750 h (hours) or 9-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 94 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 10000 h (hours) or 10-year service Area Type of intervention Area Type of intervention Platform assembly Functions and controls Platform control box (indicators, Platform etc.) Ground control box (indicators, Welds...
  • Page 95 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 10250 h (hours) or 10-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 96 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 10500 h (hours) or 10-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 97 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 10750 h (hours) or 10-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 98 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 11000 h (hours) or 11-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 99 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 11250 h (hours) or 11-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 100 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 11500 h (hours) or 11-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 101 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 11750 h (hours) or 11-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...
  • Page 102 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 12000 h (hours) or 12-year service Area Type of intervention Area Type of intervention Scissors assembly Functions and controls Platform control box (indicators, Wear pads etc.) Ground control box (indicators, Cables...

  • Page 103: Maintenance Sheets

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes.

  • Page 104: Placing In Operating Configuration

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3.2 - PLACING IN OPERATING CONFIGURATION For COMPACT 10DX - H12/15/18SX(L) This operation is performed on both sides of the platform Check that the two E-stop buttons are unlocked. Turn the ground control box selector key to ground control box.

  • Page 105: General Points

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3.3 - GENERAL POINTS 3.3.1 - Recommendations on the conditions of maintenance • Your safety and the safety of the people around are essential. The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).
  • Page 106 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel. •...

  • Page 107: Bearings

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3.3.2.3 - Bearings Action on bearings needs to be taken outside the normal maintenance schedule if the following occurs : • Abnormal noise during the movements of the structure. •...

  • Page 108: Hydraulics

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance Second test : On ramp : • On non slipping loading ramp (maximum slope 20 %). • Draw a line on the slope to create a stopping reference. •...

  • Page 109: Replacing Damaged Of Hoses

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3.3.3.2 - Replacing damaged of hoses Replace hoses in the following circumstances : • Tears in the outer casing. • Cracks in the outer casing. •...

  • Page 110: Evaluation Of Leaks On Hydraulic Cylinders

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance 3.3.3.3 - Evaluation of leaks on hydraulic cylinders These measures must be taken each time an anomaly has been detected in the hydraulic cylinder during daily inspection and periodic maintenance checks. Generic Control : •...

  • Page 111: Electric

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance Control cylinder by cylinder : • Position a load equal to the rated capacity on the cage (or platform). • Perform the movement of the concern cylinder to half of its stroke. •...
  • Page 112 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Maintenance Notes 4000014930 E10.16 USA / GB...

  • Page 113: Oil Tank

    Control-Filling-up Oil tank 15 min E001 Control-Filling-up Oil tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Control...
  • Page 114 Control-Filling-up Oil tank 15 min E001 Notes 4000014930 E10.16 USA / GB...

  • Page 115: Wheel Reducer

    Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 116 Control-Oil change Wheel reducer 15 mn E002 Notes 4000014930 E10.16 USA / GB...

  • Page 117: Hydraulic Filter Cartridge

    Replacement Hydraulic filter cartridge 15 min E003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Replacement...
  • Page 118 Replacement Hydraulic filter cartridge 15 min E003 4 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration 4000014930 E10.16 USA / GB...

  • Page 119: Fuel Tank

    Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
  • Page 120 Filling-up-Oil change Fuel tank 15 mn E004 Notes 4000014930 E10.16 USA / GB...

  • Page 121: Wheel

    Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 122 Replacement-Tightening Wheel 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
  • Page 123 Replacement-Tightening Wheel 15 min E006 5 - Torque Machine type Wheel type Torque in N.m - lbf.ft Drive wheel 210-155 HA12CJ - HA32CJ Steer wheel 210-155 Drive wheel 210-155 HA12CJ+ - HA32CJ+ Steer wheel 210-155 Drive wheel 320-236 HA120PX (N/A) Steer wheel 320-236 Drive wheel...
  • Page 124 Replacement-Tightening Wheel 15 min E006 Notes 4000014930 E10.16 USA / GB...

  • Page 125: E007 - Screws, Bolts And Nuts

    Tightening Screws, bolts and nuts 15 min E007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal diameter Torque in N.m - lbf.ft Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
  • Page 126 Tightening Screws, bolts and nuts 15 min E007 Notes 4000014930 E10.16 USA / GB...

  • Page 127: E010 - Steering Wheel Pivots

    Lubrication Steering wheel pivots 15 min E010 Lubrication Steering wheel pivots 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 128 Lubrication Steering wheel pivots 15 min E010 Notes 4000014930 E10.16 USA / GB...

  • Page 129: Guide Rail

    Lubrication Guide rail 15 mn E011 Lubrication Guide rail 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 130 Lubrication Guide rail 15 mn E011 Notes 4000014930 E10.16 USA / GB...

  • Page 131: E012 - Cylinder Hinge

    Lubrication Cylinder hinge 15 min E012 Lubrication Cylinder hinge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 132 Lubrication Cylinder hinge 15 min E012 Notes 4000014930 E10.16 USA / GB...

  • Page 133: Battery

    Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
  • Page 134 Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
  • Page 135 Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000014930...
  • Page 136 Control-Filling-up-Battery charge Battery 10 min E018 Notes 4000014930 E10.16 USA / GB...

  • Page 137: Diagnosis Assistance

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Diagnosis assistance Diagnosis assistance 1 - Recommendations If a malfunction occurs, check the following points : • There is sufficient fuel. • Sufficient engine oil. •...

  • Page 138: Troubleshooting

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Diagnosis assistance 2 - Troubleshooting Diagnosis Problem Probable cause Solution Check the movement with the lower lifting selector activated and machine stabilized Faulty selector Replace the selector No movement with Contact HAULOTTE Services®...

  • Page 139: Electric Circuit

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature COMPACT 10/12DX Marking Description Engine overheating pressure switch Engine oil pressure switch Hydraulic oil overheating pressure switch Weight-bearing front left-hand outriggers pressure switch Weight-bearing front right-hand outriggers pressure switch...
  • Page 140 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Marking Description Buzzer Ground control box : • Tilt sensor • Overload • Temperature • Stabiliser lowering • End of platform lowering • Driving buzzer option •...
  • Page 141 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Marking Description High speed selector Movement/drive selector Engine starter switch Horn switch SB10 Lower console emergency stop SB11 Platform control box E-stop button Joystick SP480 Overload force sensor...
  • Page 142 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Nomenclature H12/15/18SX(L) Marking Description 10 A Engine power supply circuit fuse 30 A Low power control circuit main fuse and calculator Turntable movement control circuit fuse Platform movement control circuit fuse 20 A Solenoid valve power supply circuit fuse...
  • Page 143 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Marking Description Engine start-up relay KA50 Pre-heating control relay KA50A Automatic pre-heating control relay ((3.)) KA50B Manual pre-heating control relay KA51 Pre-heater plug control relay General power supply relay Engine power supply relay Accelerator relay...
  • Page 144 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Marking Description Retracted front right-hand outriggers sensor Retracted left-hand outriggers sensor SQ10 Retracted rear right-hand outriggers sensor SQ12 10 m(32 ft9 in) cut-off sensor (For H15SX , H15SXl , H18SX and H18SXL only) (1.) Only Hatz engine (2.) Only Perkins engine (3.) For Russia and the Ukraine only...
  • Page 145 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Notes 4000014930 E10.16 USA / GB...

  • Page 146: Fuses

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit 2 - Fuses Locations FU10 Description of the components COMPACT 10/12DX Marking Description 10 A Engine power supply circuit fuse 80 A Pre-heating circuit fuse 30 A Accelerator fuse Fuse on the circuit controlling movement from the platform...
  • Page 147 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Description of the components H12/15/18SX(L) Marking Description 10 A Engine power supply circuit fuse 30 A Low power control circuit main fuse and calculator Turntable movement control circuit fuse Platform movement control circuit fuse 20 A...

  • Page 148: Relays And Terminals

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit 3 - Relays and terminals Locations KA32 101 105 120 103 118 240 102 215 KA37 KA46 KA43 Description of the components COMPACT 10/12DX Marking Description Engine start-up relay...
  • Page 149 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Description of the components H12/15/18SX(L) Marking Description Engine start-up relay KA50 Pre-heating control relay (Option) (1)(2) KA50A Automatic pre-heating control relay ((3.))((1.)) KA50B Manual pre-heating control relay KA51 Pre-heater plug control relay (Option)

  • Page 150: Connectors

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit 4 - Connectors Ground control box card - Locations 1 2 6 50 52 55 5 36 37 40 41 42 43 44 45 Description of the components COMPACT 10/12DX Marking Description...
  • Page 151 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Marking Description • Weight-bearing front left-hand outriggers pressure switch B7 • Weight-bearing front right-hand outriggers pressure switch B8 • Weight-bearing rear left-hand outriggers pressure switch B9 •...
  • Page 152 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Description of the components H12/15/18SX(L) Marking Description Beacon light HL5 Platform control box wiring • Lower cabin door • Movement selection indicator HL14 •...
  • Page 153 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Marking Description Lifting end of drive sensor SQ4 Retracted front left-hand outriggers sensor SQ7 Retracted front right-hand outriggers sensor SQ8 Retracted left-hand outriggers sensor SQ9 10 m(32 ft9 in) cut-off sensor (For H15SX , H15SXl , H18SX and H18SXL only) SQ12 Rear right-hand outriggers indicator HL12 •...

  • Page 154: Diagnosis Assistance Indicators

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit 5 - Diagnosis assistance indicators Locations YV17 YV20 YV24 YV18B YV2A YV18A YV11 YV15B YV10 YV15A YV2B YV21B YV12 YV21A YV13A YV23 YV22B YV14B YV22A YV14A...
  • Page 155 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Description of the components H12/15/18SX(L) Marking Description Medium and high-speed drive control solenoid valve on H18SX and H18SXL only YV10 Differential locking control solenoid valve (Low drive speed) YV11 High-speed drive control solenoid valve YV12...

  • Page 156: Locations And Functions Of The Main Safety Features

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit 6 - Locations and functions of the main safety features Locations Compact 10/12DX 4000014930 E10.16 USA / GB...
  • Page 157 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Description of the components COMPACT 10/12DX Marking Description Weight-bearing front left-hand outriggers pressure switch Weight-bearing front right-hand outriggers pressure switch Weight-bearing rear left-hand outriggers pressure switch Weight-bearing rear right-hand outriggers pressure switch Front left-hand outriggers at maximum extension pressure switch Front right-hand outriggers at maximum extension pressure switch...
  • Page 158 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Locations For machines fitted with a gauge H12/15/18SX(L) 4000014930 E10.16 USA / GB...
  • Page 159 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit For machines fitted with a pressure switch H12/15/18SX(L) SQ 4 SQ 3 - SQ12 ou/or ou/or SQ10 ou/or ou/or ou/or ou/or ou/or SQ 1 ou/or ou/or 4000014930...
  • Page 160 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit Description of the components H12/15/18SX(L) Marking Description Overload pressure switch Weight-bearing front left-hand outriggers pressure switch Weight-bearing front right-hand outriggers pressure switch Weight-bearing rear left-hand outriggers pressure switch Weight-bearing rear right-hand outriggers pressure switch Front left-hand outriggers at maximum extension pressure switch Front right-hand outriggers at maximum extension pressure switch...

  • Page 161: Buzzers

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit 7 - Buzzers Description of the components COMPACT 10/12DX - H12/15/18SX(L) Marking Description Buzzer Buzzer Ground control box : • Tilt sensor • Overload •...

  • Page 162: Indicators

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Electric circuit 8 - Indicators Description of the components COMPACT 10/12DX Marking Description Battery charging indicator Engine temperature indicator Engine oil pressure light Beacon light option Work light option Power ON indicator Flashing light option...

  • Page 163: Hydraulic Circuit

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Hydraulic circuit 1 - Hydraulic diagram-Main components N.B.-:- See end of manual. 2 - Solenoid valves Locations COMPACT 10/12DX YV9 - YV25 YV19a - YV19b YV15a - YV15b PWM1 - PWM2 - YV8 - YV10 - YV11 YV13 - YV17 - YV18a - YV18b - YV20...

  • Page 164: Hydraulic Unit Details

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit 2.1 - HYDRAULIC UNIT DETAILS Locations COMPACT 10/12DX 4000014930 E10.16 USA / GB...
  • Page 165 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Description of the components COMPACT 10/12DX Marking Description Pressure reading : • Driving pump • Elevation • Outriggers Steering pump pressure tap Pressure balance Steering priority valve ORF1 Steering nozzle...
  • Page 166 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Locations H12/15/18SX(L) (HS3388/4388/5388RT(XL))- Top view 10 11 12 16 17 18 19 Description of the components H12/15/18SX(L) (HS3388/4388/5388RT(XL)) Marking Description Priority valve (Steering speed adjustment) Steering pressure regulator (220 bar) Medium and high-speed pressure regulator (170 bar) Low-speed pressure regulator (240 bar)
  • Page 167 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Locations H12/15/18SX(L) (HS3388/4388/5388RT(XL))- Front view 10 11 Description of the components H12/15/18SX(L) (HS3388/4388/5388RT(XL)) Marking Description Driving solenoid valve (Medium-speed and high-speed) YV11 Pressure reading M1 (General and lifting) Lowering solenoid valve YV20 Lifting solenoid valve YV13 Lifting pressure relief valve...

  • Page 168: Pressure Switches, Sensors And Stabilisation Solenoid Valves

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit 2.2 - PRESSURE SWITCHES, SENSORS AND STABILISATION SOLENOID VALVES YV19a YV19b ou/or YV15a ou/or YV15b ou/or ou/or SQ10 ou/or ou/or ou/or ou/or ou/or ou/or ou/or Marking...

  • Page 169: Lifting Cylinder Solenoid Valves

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit 2.3 - LIFTING CYLINDER SOLENOID VALVES Marking Description Platform lowering control solenoid valve (COMPACT 12DX ) YV25 Platform lowering control solenoid valve 4000014930 E10.16 USA / GB...
  • Page 170 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Locations H12/15/18SX(L) YV9 - YV25 YV19b YV19a YV15b YV8 - YV10 - YV11 - YV12 - YV13 YV15a YV14a - YV17 - YV18a - YV18b - YV20 - YV21a - YV21b - YV22a - YV22b - YV23 - YV40 Front view : The solenoid valves 7 8 9...
  • Page 171 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Top view : The solenoid valves YV40 4000014930 E10.16 USA / GB...
  • Page 172 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Description of the components H12/15/18SX(L) Marking Description Function Differential locking control solenoid valve (Low and medium-speed driving) YV14A (Between left side and right side) High-speed drive control solenoid valve YV11 (Places the hydraulic engines in series)
  • Page 173 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Outriggers cylinder YV19A YV19B ou/or YV15A ou/or YV15B ou/or Description of the components H12/15/18SX(L) Description Function YV15A Front right-hand outriggers control solenoid valve YV15B Front left-hand outriggers control solenoid valve YV19A...
  • Page 174 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Hydraulic compartment YV40 YV20 Description of the components H12/15/18SX(L) Description Function YV40 Platform lowering control solenoid valve : Progressive descent below SQ3 YV20 Generator control solenoid valve 4000014930 E10.16...
  • Page 175 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Platform lowering control solenoid valve YV25 Description of the components H12/15/18SX(L) Description Function Platform lowering control solenoid valve YV25 Platform lowering control solenoid valve 4000014930 E10.16 USA / GB...
  • Page 176 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Hydraulic circuit Notes 4000014930 E10.16 USA / GB...

  • Page 177: Intervention Register

    H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Intervention register Intervention register 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services®...
  • Page 178 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000014930 E10.16 USA / GB...
  • Page 179 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000014930 E10.16 USA / GB...
  • Page 180 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000014930 E10.16 USA / GB...
  • Page 181 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000014930 E10.16 USA / GB...
  • Page 182 H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT - Intervention register HAULOTTE Number of Date Type of intervention Intervenor Services® hours intervention number 4000014930 E10.16 USA / GB...
  • Page 183 Electrical diagram Engine powered scissors lift 1 - Compact 10/12DX (Compact 2668/3368RT) 1.1 - ENGINE 4000014930_GB / USA_E10.16...
  • Page 184 Electrical diagram Engine powered scissors lift 1.2 - FRAME 1/3 : SUPPLY AND ACCESSORIES...
  • Page 185 Electrical diagram Engine powered scissors lift 1.3 - FRAME 2/3...
  • Page 186 Electrical diagram Engine powered scissors lift 1.4 - FRAME 3/3...
  • Page 187 Electrical diagram Engine powered scissors lift 1.5 - PLATFORM...
  • Page 188 Electrical diagram Engine powered scissors lift 1.6 - OPTIONS...
  • Page 189 Electrical diagram Engine powered scissors lift 2 - H12/15/18 SX(XL) (HS3388/4388/5388 RT(XL)) - Strain gauges overload system 2.1 - FOLIO 1/5...
  • Page 190 Electrical diagram Engine powered scissors lift 2.2 - FOLIO 2/5...
  • Page 191 Electrical diagram Engine powered scissors lift 2.3 - FOLIO 3/5...
  • Page 192 Electrical diagram Engine powered scissors lift 2.4 - FOLIO 4/5...
  • Page 193 Electrical diagram Engine powered scissors lift 2.5 - FOLIO 5/5...
  • Page 194 Electrical diagram Engine powered scissors lift...
  • Page 195 Hydraulic diagram Engine-powered scissor lift 1 - COMPACT 10/12DX (COMPACT 2668/3368RT) 1.1 - FOLIO 1/1...
  • Page 196 Hydraulic diagram Engine-powered scissor lift 2 - H12/15SX(L) (HS3388/4388 RT(XL)) 2.1 - FOLIO 1/1...
  • Page 197 Hydraulic diagram Engine-powered scissor lift 3 - H18SX(L) (HS5388RT(XL)) 3.1 - FOLIO 1/1...
  • Page 198 Hydraulic diagram Engine-powered scissor lift...

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