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Related Manuals for Haulotte Group Quick Up 7
Summary of Contents for Haulotte Group Quick Up 7
- Page 1 OPERATION AND MAINTENANCE INSTRUCTIONS PUSH AROUND Quick Up 7 - 8 - 9 - 11 - 12 - 13 - 14 242 032 9580 - E 07.08...
- Page 3 Distribué par / Distributed by/ Distribuito da Haulotte France Centre Mondial Pièces de Rechange Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51 Fax / Fax +33 (0)4 77 29 98 88 Haulotte Portugal...
- Page 5 Why use only Haulotte original spare-parts ? RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION Components, substitutions, or modifica tions other than t he ones recommended by Haulotte may recall in question the initia l security conditions of our Haulotte equipment. The person who would have intervened for any operation of this kind will take responsibility and recall in question the EEC ma rking validity granted by Haulotte.
- Page 6 4. QUALITY Using Haulotte original spare-parts means guarantee of : • High quality partsl • The latest technological evolution • Perfect security • Peak performance • The best service life of your Haulotte equipment • The Haulotte warranty • Haulotte technicians’ and repair agents’ technical support 5.
- Page 7 Operation and maintenance GENERAL You have just received your Quick Up machine. This machine will give you total satisfaction if you fo llow these operation and maintenance instructions carefully. This manual is intended to help you. We insist on the importance of: •...
- Page 8 Operation and maintenance...
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Page 9: Table Of Contents
Operation and maintenance CONTENTS GENERAL RECOMMENDATIONS - SAFETY ............1 1.1 - GENERAL WARNING ....................1 1.1.1 - Manual ............................. 1 1.1.2 - Labels ............................1 1.1.3 - Safety............................1 1.2 - GENERAL SAFETY INSTRUCTIONS................. 2 1.2.1 - Operators ..........................2 1.2.2 - Environment.......................... - Page 10 Operation and maintenance 2.4 - SIZE ..........................9 2.4.1 - Size ............................9 2.5 - LABELS........................10 2.5.1 - List of labels ........................... 10 2.5.2 - Common "red" labels ......................11 2.5.3 - Common "yellow" labels......................12 2.5.4 - Common "orange" labels ....................... 12 2.5.5 - Miscellaneous common labels ....................
- Page 11 Operation and maintenance 4.4 - EMERGENCY AND RESCUE OPERATIONS ............24 4.4.1 - Emergency lowering ......................24 4.4.2 - Rescue lowering ........................24 4.5 - USE AND MAINTENANCE OF BATTERIES............. 25 4.5.1 - Starting operation........................25 4.5.2 - Discharge..........................25 4.5.3 - Charge ...........................
- Page 12 Operation and maintenance...
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Page 13: General Recommendations - Safety
Operation and maintenance GENERAL RECOMMENDATIONS - SAFETY 1.1 - GENERAL WARNING 1.1.1 - Manual This manual aims to help the operator to get to know the Quick Up machine to provide for efficient and SAFE use. However, this m anual cannot be a substitute for the basic training required by any site equipment operator. -
Page 14: General Safety Instructions
Operation and maintenance 1.2 - GENERAL SAFETY INSTRUCTIONS 1.2.1 - Operators Operators must be aged over 18 a nd hold an operating permit issued by the employer after verification of physical aptitude and practical platform operation tests. Caution! There must be at least two operators so that one can: Only trained operators may use •... - Page 15 Operation and maintenance To reduce the risk of falls, op erators must comply with the following instructions: • firmly hold the barrier when the machine is moving, • wipe all traces of oil or grease from the steps, floor or hand rails, •...
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Page 16: Residual Risks
Operation and maintenance 1.3 - RESIDUAL RISKS 1.3.1 - Risks of trembling or overturning The risks of trembling or overturning are high in the following situations: - sudden action on the control levers, - platform overload, - ground collapse (be careful during thaw periods in winter), - gusts of wind, - hitting an obstacle on the ground or overhead, - working on raised pavements, etc. -
Page 17: Examination Of Machine Suitability
Operation and maintenance 1.4.2 - Examination of machine suitability The manager of the company in which this machine is used must ensure that the machine is suitable, i.e. suitable to the work to be carried out safely and that it is used in compliance with the instruction manual. Furthermore, the French or der dated 01/03/2004 refe rs to p roblems re lated to r ental, examination of the state of repair, verification before resuming operation after repair, and the static test conditions coefficient 1.25 and dynamic test... -
Page 18: Minimum Safety Distances
Operation and maintenance Wind description Effects observed on land Calm Smoke rises vertically 0-0.2 Light air Smoke indicates wind direction 0.3-1.5 Light breeze Wind felt on fac. Leaves rustle. Wind vanes move 6-11 1.6-3.3 Gentle breeze Leaves and small twigs constantly moving, flags move 12-19 3.4-5.4 slightly... -
Page 19: Presentation
Operation and maintenance PRESENTATION Quick Up machines, types 7, 8, 9, 11 , 12 , 13 an d 1 4 ar e d esigned for overhead work within the limits of their characteristics (Chap. 2.3, page 9) in compliance with the s afety instruct ions sp ecific to the equipment an d places of use. -
Page 20: Main Components
Operation and maintenance 2.2 - MAIN COMPONENTS Fig. 1 - Main components 1 - Chassis 11 - Electric sockets 2 - Loading support bar 12 - Platform control panel 3 - Support bar lowering stop 13 - Mast top 4 - Blocking pin positioning point 14 - Stabiliser bar support in transport position 5 - Hydraulic unit 15 - Tilt sensor... -
Page 21: Technical Characteristics
Operation and maintenance 2.3 - TECHNICAL CHARACTERISTICS 2.3.1 - Quick Up technical characteristics Working height (m) 6.50 7.90 9.30 10.70 12.00 12.80 13.90 Floor height (m) 4.50 5.90 7.30 8.70 10.00 10.80 11.90 Useful load (kg) Mains power (V) 110 - 220 Battery power (V) Operating temperature - 29°... -
Page 22: Labels
2.5 - LABELS 2.5.1 - List of labels Code Description 307P218560 Floor height + load (Quick Up 7 - 8 - 9 - 11) 307P222880 Floor height + load (Quick Up 12 - 13 -14) 307P218570 Danger 307P218580 Do not climb ... -
Page 23: Common "Red" Labels
Operation and maintenance 2.5.2 - Common "red" labels > 13 KG 28 LBS 307P222920 a... -
Page 24: Common "Yellow" Labels
Operation and maintenance 2.5.3 - Common "yellow" labels 2.5.4 - Common "orange" labels 2.5.5 - Miscellaneous common labels... -
Page 25: Specific "Red" Labels
Operation and maintenance 2.5.6 - Specific "red" labels Quick Up 7 - 8 - 9 - 11 : Quick Up 12 - 13 -14 : 200 N (20 kg) 0 km / h 307P222880 a 2.5.7 - Positionning labels (USA ONLY) - Page 26 Operation and maintenance...
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Page 27: Operating Principle
Operation and maintenance OPERATING PRINCIPLE 3.1 - HYDRAULIC CIRCUIT The Qu ick Up ma chine’s up /down mo vement is po wered by hydr aulic energe fr om an e lectropump su pplied with 1 2V, 1 10V or 220V ( ref. 2 page 35). - Page 28 Operation and maintenance...
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Page 29: Use
Operation and maintenance 4.1 - UNLOADING - LOADING - MOVING Caution! Incorrect manoeuvres can cause Before any manipulation: the machine to fall, causing very - check that the machine is in good condition and that it was not serious injuries and material damaged during transport. -
Page 30: Manual Unloading
Operation and maintenance • Release the handling bar, pull towards you and lock again to enable totally safe handling of the Quick Up. • Tip the Quick Up forwards to position it on the floor. • Push so th at the whole machine is on the tra nsport vehicle after r e- tracting the handling bar 4.1.2 - Manual unloading REMINDER:Perform unl oading operations on a stable, flat a nd cle ar... -
Page 31: Unloading With A Lift Truck
Operation and maintenance 4.1.3 - Unloading with a lift truck Caution! Precautions: use a lift truck of sufficient capacity and make sure that: A lift truck can only be used to - the machine is totally folded, unload the Quick Up if it is vertical - the personnel operating the manoeuvres is authorised to use lifting equipment, - the machine is stable. - Page 32 Operation and maintenance Caution! REMINDER:Perform m anoeuvres on st able, flat an d c lear s urfaces th at To avoid all risk of overturning, are sufficiently resistant. Make sure the platform is fully folded drive with the Quick Up platform and the stabilisers are retracted.
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Page 33: Operations Before First Use
Operation and maintenance 4.2 - OPERATIONS BEFORE FIRST USE REMINDER:Before any operation, get to know the machine by reading this manual and the instructions marked on the various plates. Before using the machine: • Identify obstacles such as cranes, lifting equipment, construction ma- chines in the working area. -
Page 34: Platform" Control Panel
Operation and maintenance 4.2.2 - "Platform" control panel Photo 2: Platform control panel 10 - Emergency stop button 11 - Up/down switch 12 - Start button Caution! 4.2.3 - Checks before use DURING HIGH PRESSURE WASHING, DO NOT DIRECT THE •... -
Page 35: Starting Up
• Put the control panel selection key (ref. 3 Photo 1) in the platform po- MAXIMUM LOAD: sition. QUICK UP 7, 8, 9, 11, 12, 13: 159 kg • Unlock the emergency stop button (ref. 7 Photo 1) on the bottom pa- QUICK UP 14: 136 kg nel. -
Page 36: Testing The Platform Control Panel
Operation and maintenance Caution! Climb into the basket, respecting the maximum load recommendations, distributing the 4.3.4 - Testing the platform control panel load over the whole floor if necessary. Caution! • Make sure that the platform emergency stop button (ref. 10 Photo 2) Make sure there are no people or is enabled. -
Page 37: Use And Maintenance Of Batteries
Operation and maintenance 4.5 - USE AND MAINTENANCE OF BATTERIES The b atteries pr ovide the po wer fo r you r p latform. When th ey ar e discharged, the battery light indicator on the mast control panel flashes. Here a re some tips to help yo u use the ba tteriese to the ir full cap acity without risk of premature deterioration. - Page 38 Operation and maintenance BATTERY CHARGE STATE AS A FUNCTION OF DENSITY AND TEMPERATURE Caution! DO NOT PERFORM ELECTRIC ARC IMPORTANT: DISCONNECT THE BATTERIES FIRST. NEVER TRY TO WELDING ON THE MACHINE USE THE BATTERIES TO START ANOTHER VEHICLE WITHOUT FIRST DISCONNECTING THE BATTERIES...
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Page 39: Maintenance
Operation and maintenance MAINTENANCE 5.1 - GENERAL RECOMMENDATIONS Caution! The maintenance operations indicated in this manual are given for normal Before any intervention on the operating conditions. machine, position it on a firm, horizontal floor, fold it completely, disconnect electric power and In difficult co nditions: ex treme t emperatures, hig h hygrometry, po lluted depressurise the hydraulic circuit. -
Page 40: Periodical Servicing
Operation and maintenance Caution! THE MANUFACT URER MU ST BE INFORMED After an incident, inspect the IMMEDIATELY OF ANY INCI DENT INVOLVING A QUICK- machine carefully and test all the functions. Only lift the platform after UP, E VEN IF N O MATER IAL DAMAGE OR IN JURY IS checking that all damage has been CAUSED. -
Page 41: Operating Instructions
Operation and maintenance 5.1.2 - Operating instructions 5.1.2.1 -Disassembly of Mast 1. Remove the mast just as like the previous mentioned. 2. Remove holding bolt fro m clevis blo ck a t the e nd o f cylin der r od fo r raising. - Page 42 Operation and maintenance 5.1.2.2 -Assembly of mast 1. Remove seams under the roller wheel button and clean all the column. 2. Put first column on the supporting plate and put the chain on the upper part. 3. Paste wax on outside and inside channel of column. 4.
- Page 43 Operation and maintenance 28. Push carrier under the mast. 29. Adjust the end of chain rod until the bottom of the third column contacts the reference line of the second column. Tension of rod at the end of chain shall be identical. 30.
- Page 44 Operation and maintenance...
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Page 45: Operating Incidents
Operation and maintenance OPERATING INCIDENTS REMINDER:Compliance with the mach ine’s o perating a nd maintenance instructions will avoid most incidents. However, if an incident does occur, before any intervention, check the table below for information and follow the instructions. Only common incidents that can be solved by the operator are mentioned. For a ny othe r incid ent, co ntact your HAULOT TE age nt or th e manufacturer’s Aftersales service. - Page 46 Operation and maintenance...
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Page 47: Hydraulic Diagram
Operation and maintenance HYDRAULIC DIAGRAM 7.1 - AC VERSION... -
Page 48: Dc Version
Operation and maintenance 7.2 - DC VERSION... -
Page 49: Wiring Diagrams
Operation and maintenance WIRING DIAGRAMS 8.1 - AC VERSION... -
Page 50: Dc Version
Operation and maintenance 8.2 - DC VERSION... -
Page 51: Register Of Inspection And Repair
REGISTER OF INSPECTION AND REPAIR Date Comments... - Page 52 Date Comments...
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