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Summary of Contents for Haulotte Group HA15IP
- Page 1 OPERATING AND MAINTENANCE INSTRUCTIONS SELF-PROPELLED LIFT HA15IP 242 032 8470 - E 12.05...
- Page 3 Distribué par / Distributed by/ Distribuito da Haulotte France Centre Mondial Pièces de Rechange Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51 Fax / Fax +33 (0)4 77 29 98 88 Haulotte Portugal...
- Page 5 Operating and maintenance instructions GENERAL You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly. The purpose of this instruction manual is to help you in this. We stress the importance: •...
- Page 6 Operating and maintenance instructions...
- Page 7 Why use only Haulotte original spare-parts ? RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION Components, substitutions, or modifications other than the ones recommended by Haulotte may recall in question the initial security conditions of our Haulotte equipment. The person who would have intervened for any operation of this kind will take responsibility and recall in question the EEC marking validity granted by Haulotte.
- Page 8 4. QUALITY Using Haulotte original spare-parts means guarantee of : High quality partsl The latest technological evolution Perfect security Peak performance The best service life of your Haulotte equipment The Haulotte warranty Haulotte technicians’ and repair agents’ technical support 5. AVAILABILITY Using Haulotte original spare-parts allows you to take advantage of 40 000 references available in our permanent stock and a 98% service rate.
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Page 9: Table Of Contents
BEAUFORT SCALE ....................6 1.8 - MINIMAL DISTANCES OF SAFETY ................7 PRESENTATION ......................1 2.1 - IDENTIFICATION ......................1 2.2 - MAIN COMPONENTS ....................2 2.3 - WORKING AREA ......................3 2.3.1 - Working area of the HA15IP ....................3... - Page 10 Conduite et Entretien 2.4 - TECHNICAL CHARACTERISTICS ................4 2.4.1 - Technical characteristics of the HA15IP................... 4 2.4.2 - Dimensions of the HA15IP ...................... 5 2.5 - LABELLING........................6 2.5.1 - Position of the labels ........................ 6 2.5.2 - «Yellow» labels ........................8 2.5.3 - «Red»...
- Page 11 Conduite et Entretien 4.2 - OPERATIONS PRIOR TO FIRST USE OF THE MACHINE ........21 4.2.1 - Familiarisation with the control panels ................... 21 4.2.2 - Checks before using the machine..................22 4.3 - BRINGING INTO SERVICE..................24 4.3.1 - Operations at ground level..................... 24 4.3.2 - Operations from the platform ....................
- Page 12 Conduite et Entretien SAFETY SYSTEMS....................41 7.1 - MACHINE ELEMENTS ....................41 7.1.1 - Motors ............................ 41 7.1.2 - Power supplies and fuses ...................... 41 7.1.3 - Inputs ............................. 41 7.1.4 - Safety system inputs ......................41 7.1.5 - Outputs........................... 42 7.1.6 - Relays ............................ 42 7.1.7 - On/off electrovalves........................
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Page 13: General Recommendations - Safety
Operating and maintenance instructions GENERAL RECOMMENDATIONS - SAFETY 1.1 - GENERAL WARNING 1.1.1 - Manual This manual is designed to familiarise the operator with HAULOTTE self- propelled platforms in order to ensure efficient and safe use. However, it cannot replace the basic training required by any user of site equipment. The site manager is bound to inform the operators of the instructions contained in the manual. -
Page 14: General Safety Instructions
Operating and maintenance instructions 1.2 - GENERAL SAFETY INSTRUCTIONS 1.2.1 - Operators Operators must be aged over 18, and hold an operating license in the country of use issued by their appropriate autority to prove that they are apt to operate the machine. Caution ! Only trained operators can use There must always be one person at ground level who is familiar with the... - Page 15 Operating and maintenance instructions To reduce the risks of serious falls, operators must respect the following instructions: • Hold the guardrail firmly when lifting or driving the platform. • Remove any traces of oil or grease from the platform steps, floor or guardrails.
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Page 16: Residual Risks
Operating and maintenance instructions 1.3 - RESIDUAL RISKS 1.3.1 - Risks of jerky movements and tipping over Caution ! The direction of travel can be Risks of jerky movement and tipping over are high in the following reversed after a 180° turntable situations: rotation. -
Page 17: Inspections
Operating and maintenance instructions 1.4 - INSPECTIONS Comply with the national regulations in force in the country of machine use. For AUSTRALIA: ie.AS2550.10. For FRANCE: Order dated 1st March 2004 + circular DRT 93 dated 22 September 1993 which specify: 1.4.1 - Periodic inspections The machine must be inspected every 6 months in order to detect any defects liable to cause an accident. -
Page 18: Repairs And Adjustments
Operating and maintenance instructions 1.5 - REPAIRS AND ADJUSTMENTS These cover major repairs, and work on or adjustments to safety systems or devices (of a mechanical, hydraulic or electrical nature). These must be performed by personnel from or working for PINGUELY- HAULOTTE who will use only original parts. -
Page 19: Minimal Distances Of Safety
Operating and maintenance instructions 1.8 - MINIMAL DISTANCES OF SAFETY • It is important to hold the machine far away from the lines and equip- ment of electrical current according to the applicable governmental ré- glements and the following diagram distance minimum safety in meters Voltage from 0 to 300 V... - Page 20 Operating and maintenance instructions...
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Page 21: Presentation
Operating and maintenance instructions - HA15IP PRESENTATION The mobile elevating work platform, model HA15IP, is designed for carrying out many kinds of work at a height within the limitations imposed by its characteristics (Chap 2.4.1 -, page: 4) and provided that all safety instructions relating to the equipment and environment in which it is used are respected. -
Page 22: Main Components
Operating and maintenance instructions - HA15IP 2.2 - MAIN COMPONENTS Fig. 2 - Mainn components 1-Lifting lugs 12-Boom 2-Steering wheels 13-Arms 3-Chassis 14-«Platform» control panel 4-Drive batteries 15-Document holder 5-Battery charger 16-Platform 6-Electric drive motor 17Hydraulic filter 7-Drive wheels (drive the machine at two speeds) -
Page 23: Working Area
Operating and maintenance instructions - HA15IP 2.3 - WORKING AREA 2.3.1 - Working area of the HA15IP Fig. 3 - Working area - HA15IP... -
Page 24: Technical Characteristics
Operating and maintenance instructions - HA15IP 2.4 - TECHNICAL CHARACTERISTICS 2.4.1 - Technical characteristics of the HA15IP Designations HA15IP Basket 1200x800 Basket 1500x800 Load 230 Kg 230 Kg Max. wind speed 45 Km/h Maximum working height 15 m Maximum height of the platform Maximum reach 8.45 m... -
Page 25: Dimensions Of The Ha15Ip
Operating and maintenance instructions - HA15IP 2.4.2 - Dimensions of the HA15IP Fig. 4 - Dimensions of the HA15IP 6600 mm / 21ft 7in 5353 mm / 17ft 6in... -
Page 26: Labelling
Operating and maintenance instructions - HA15IP 2.5 - LABELLING 2.5.1 - Position of the labels Code Explanation 307P218070 Manufacturer’s plate (French) 307P218110 Manufacturer’s plate (Spanish) 307P218090 Manufacturer’s plate (German) 307P218080 Manufacturer’s plate (English) 307P218100 Manufacturer’s plate (Italian) 307P218120 Manufacturer’s plate (Dutch) 307P218130 Manufacturer’s plate (Danish) - Page 27 Operating and maintenance instructions - HA15IP Code Explanation 3078144360 Do not take downward slopes at high speed (Australie) 307P216290 Fixing point of harness 3078153510 Safety 3078151550 Load for wheel 7 9 17 23 31 26 37 19 42 70 46 35...
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Page 28: Yellow" Labels
Operating and maintenance instructions - HA15IP 2.5.2 - «Yellow» labels... -
Page 29: Red" Labels
Operating and maintenance instructions - HA15IP 2.5.3 - «Red» labels... -
Page 30: Other Labels
Operating and maintenance instructions - HA15IP 2.5.4 - Other labels 7813 743 a 7813 744 a... -
Page 31: Labels Specific To Holland
Operating and maintenance instructions - HA15IP 2.5.5 - Labels specific to Holland 78140573 2.5.6 - Labels specific to Australia WARNING This accumulator contains pressurissed oil. Care must be taken whilst carrying out maintenance on this component. 7814 520... - Page 32 Operating and maintenance instructions - HA15IP...
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Page 33: Operating Principles
Operating and maintenance instructions - HA15IP OPERATING PRINCIPLES 3.1 - HYDRAULIC CIRCUIT All movements of the machine, except drive movement, are powered by hydraulic energy supplied by an electric pump unit. The pump operating speed is controlled by an electronic variator. -
Page 34: Electrical Circuit And Safety Mechanisms
Operating and maintenance instructions - HA15IP 3.2 - ELECTRICAL CIRCUIT AND SAFETY MECHANISMS 3.2.1 - General points The electrical power used to drive the motors and power the controls is supplied by a group of two battery packs 48V - 375Ah. An onboard battery charger recharges the batteries overnight when connected to a 16A ordinary mains outlet. -
Page 35: Control Of The Load In The Platform
Operating and maintenance instructions - HA15IP 3.2.4 - Control of the load in the platform Deployed machine, if the load in the platform exceeds the maximum authorised load, no movements are possible from the platform control station. The overload light indicator on the platform panel and the buzzer alert the operator. - Page 36 Operating and maintenance instructions - HA15IP...
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Page 37: Operation
Operating and maintenance instructions - HA15IP OPERATION 4.1 - UNLOADING - LOADING - MOVING THE MACHINE Caution ! When the machine is to be IMPORTANT: Before moving or using the machine check it over to make transported it is vital to block the sure it has not been damaged during transport. -
Page 38: Unloading Using A Ramp
Operating and maintenance instructions - HA15IP - lift slowly, ensuring the load is evenly distributed, slowly lower the machine, - Make sure that the personnel carrying out the manoeuvre must be qualified to use lifting equipment. Fig. 6 - Unloading by lifting 4.1.2 - Unloading using a ramp... -
Page 39: Loading
Operating and maintenance instructions - HA15IP Caution ! Select the low speed before 4.1.3 - Loading descending the slope! Never The same precautions must be taken as for unloading. descenda slope higher than 3° in The loading ramps must be crossed moving front. In this situation, the best high speed. - Page 40 Operating and maintenance instructions - HA15IP NOTA : In order to familiarise yourself with the machine, it is necessa- ry that you should perform the first few operations on the ground, keeping the machine in transport position, i.e. the counterweight in front and the boom folded.
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Page 41: Operations Prior To First Use Of The Machine
Operating and maintenance instructions - HA15IP 4.2 - OPERATIONS PRIOR TO FIRST USE OF THE MACHINE IMPORTANT: Before each use of the machine or after a period of storage, consult the start of operation section (Chap 5.3 -, page: 34) to check the different levels and certain machine maintenance points. -
Page 42: Checks Before Using The Machine
Operating and maintenance instructions - HA15IP 4.2.1.2 - «Platform» control panel NOTA : When you want to move around, it is important to raise the boom by a few metres to prevent the basket from scraping along the ground during movement. - Page 43 Operating and maintenance instructions - HA15IP • Check the arms, boom, pendular and platform: there should be no vis- ible damage, no traces of wear or deformation. • Check that there are no leaks, traces of wear, blows or scratches, rust or foreign bodies on the cylinder rods.
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Page 44: Bringing Into Service
Operating and maintenance instructions - HA15IP 4.3 - BRINGING INTO SERVICE IMPORTANT: Use of the machine should only begin when all of the instructions given in the previous section have been followed scrupulously. To become familiar with the machine carry out the first few manoeuvres from ground level, keeping the machine in it’s transport configuration:... -
Page 45: Operations From The Platform
Photo 3, page: 22 Climb into the basket, respecting the maximum load instructions. If necessary distribute the load evenly over the whole platform. MOBILE ELEVATING WORK PLATFORM MODEL HA15IP : 230 KG INCLUDING 2 PERSONS NOTA : If the load in the platform exceeds the maximum authorised load, no movements are possible from the platform control station. -
Page 46: Using The Onboard Battery Charger
Operating and maintenance instructions - HA15IP • If the floor is not horizontal, correct the position of the platform by pushing the ’manual compensation’ button (ref. 5, Photo 3 : Platform control panel) and activating the manipulator (ref. 11 , Photo 3 : Plat- form control panel) forward or backward. -
Page 47: Using And Maintaining The Batteries
Operating and maintenance instructions - HA15IP STATUS OF THE TYPE OF PROBLEM DESCRIPTION (ACTION) FLASHING LED RED – YELLOW - The semi-conductors have overheated (check that the venti- Temperature GREEN lator is working correctly). When a problem occurs the battery charger stops supplying current. - Page 48 Operating and maintenance instructions - HA15IP • Never add acid (in case of spillage, contact PINGUELY-HAULOTTE’s After Sales Service). • Batteries that are not to be used for a while should never be in a dis- charged state. • Avoid over-filling.
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Page 49: Operating The Machine Using The Emergency Manual Pump
Operating and maintenance instructions - HA15IP 4.6 - OPERATING THE MACHINE USING THE EMERGENCY MANUAL PUMP Photo 6: Manual pump It is possible to operate machine movements from ground level if the main power supply fails. This method uses the emergency manual pump (Photo 6, page 29, rep:1) located next to the hydraulic distributors on the turret. -
Page 50: Decrabotage
Operating and maintenance instructions - HA15IP 4.8 - DECRABOTAGE Caution ! Never uncouple on a slope ! It is possible to uncouple the drive wheel reducing gears to enable the machine to be towed in the event of a breakdown. The platform may only be towed in freewheel using a rigid bar. -
Page 51: Maintenance
Operating and maintenance instructions - HA15IP MAINTENANCE 5.1 - GENERAL RECOMMENDATIONS The maintenance operations given in this manual apply when the machine is used in ordinary conditions. Under difficult conditions: extremes of temperature, high humidity, a polluted atmosphere, high altitude, etc..some of these operations should be carried out more frequently and special precautions should be taken: for more details check the motor manufacturer’s notice and consult the local... -
Page 52: Maintenance Plan
Operating and maintenance instructions - HA15IP 5.2 - MAINTENANCE PLAN The plan (following page) shows the frequency of maintenance, the area to be worked on, and the ingredients to use. • The reference shown in the symbol shows the area maintained based on the frequency. -
Page 53: Maintenance Plan
Operating and maintenance instructions - HA15IP 5.2.2 - Maintenance plan HOURS 1 000 2 000... -
Page 54: Operations
Operating and maintenance instructions - HA15IP 5.3 - OPERATIONS FREQUENCY time of operation OPERATION REFERENCE on pump (Voir Chap 3.3.2, page 15) Every day or before Check: first use • the hydraulic reservoir level Chap 5.3.2 -, page: 36 Chap 5.3.2 -, page: 36 •... - Page 55 Operating and maintenance instructions - HA15IP • Collect the waste oil after draining to ensure it doesn’t pollute the en- vironment.
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Page 56: Hydraulic Oil Filter
Operating and maintenance instructions - HA15IP 5.3.1 - Hydraulic oil filter Photo 8 : Oil filter • Filter without clogging indicator (see 50 h and 100 h frequency) • Unscrew the collar screw and remove the cartridge • Screw in the new cartridge. -
Page 57: Incidents During Operation
Operating and maintenance instructions - HA15IP INCIDENTS DURING OPERATION REMINDER:following the safety and maintenance instructions should enable you to avoid most of these incidents. Nevertheless, if an incident does occur, it is vital to check if it is listed in table 6.1 before carrying out any intervention. -
Page 58: Incident Reference Chart
Operating and maintenance instructions - HA15IP 6.2 - INCIDENT REFERENCE CHART INCIDENTS LIKELY CAUSE SOLUTION The machine can not • The turret selector key in the wrong • Switch to platform position be moved position • The platform is overloaded •... - Page 59 Operating and maintenance instructions - HA15IP INCIDENTS LIKELY CAUSE SOLUTION The electrical pump • Variator fault • Check the status of the diagnostic unit does not work • Battery master switch open • Close the battery master switch • Fuses •...
- Page 60 Operating and maintenance instructions - HA15IP G1/G2...
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Page 61: Safety Systems
Operating and maintenance instructions - HA15IP SAFETY SYSTEMS 7.1 - MACHINE ELEMENTS 7.1.1 - Motors Left traction motor Right traction motor Electropump Left electrobrake Right electrobrake 7.1.2 - Power supplies and fuses 325A Main protection Control protection 100A Power protection Output protection 7.1.3 - Inputs... -
Page 62: Outputs
Operating and maintenance instructions - HA15IP Pressure sensor Pressure sensor Steering contactor Battery charge relay 7.1.5 - Outputs 7.1.6 - Relays Main contactor relay Traction/movement relay Steering relay 7.1.7 - On/off electrovalves YV2a Left steering YV2b Right steering YV3a Up platform level... -
Page 63: Hydraulics Diagram
Operating and maintenance instructions - HA15IP HYDRAULICS DIAGRAM 8.1 - HYDRAULICS DIAGRAM 21 0b YV5b YV5 a YV7b YV7a YV3b YV3a YV2b YV2a YV6b YV6a YV4b YV4a YV8 b YV8a YV9b YV9a... - Page 64 Operating and maintenance instructions - HA15IP...
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Page 65: Electrical Diagram
Operating and maintenance instructions - HA15IP ELECTRICAL DIAGRAM 9.1 - SHEET 1... - Page 66 (3-1) (1-21) (3-1) (1-21) (3-1) DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS DESSINE PAR DATE DE CREATION HA15IP 16-09-2005 CREATION J F FAYOLLE 16-09-2005 138P251200 La Péronnière TEL: 04 77 29 24 24 VERIFIE PAR DATE DE VERIFICATION SCHEMAS BP 9...
- Page 67 (1-19) (1-19) (2-21) (2-21) (2-21) DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS DESSINE PAR DATE DE CREATION HA15IP 16-09-2005 CREATION J F FAYOLLE 16-09-2005 138P251200 La Péronnière TEL: 04 77 29 24 24 VERIFIE PAR DATE DE VERIFICATION SCHEMAS BP 9...
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