Table of Contents
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Important Safety Information
Safety Instructions
General and Personal Safety Precautions
[PERSONAL SAFETY]
For personal safety, observe the following general precautions:
A second person should be available to disable the system in an emergency.
Wear appropriate protectIIIe gear that fits comfortably.
Do not wear loose-fitting clothes. If you are wearing a long-sleeved shirt, fold the
cuffs up your arm.
Never wear gloves close to moving parts.
Necklaces, ties and scarves should be tucked inside shirts.
Long hair should be covered.
[ELECTRICAL TOOL SAFETY]
When using Electrical Tools make sure to:
Use tools that are in good operating order. Any tool that appears electrically or
Mechanically faulty must be labeled and sent immediately for repair.
Make sure that you are electrically insulated when using electrical tools. Wear
rubber-soled shoes and stand on a dry surface.
If, during the use of electrical equipment, you feel an electrical discharge (e.g. a
tickling sensation on your skin) immediately stop using that tool. Label it, and send it for
repair.
[GENERAL SITE SAFETY REQUIREMEN TS]
Fire extinguishers must be in working order and within easy reach.
The main power supply switch must be easily accessible.
The system site must be suitably illuminated from all sides.
Before operation, carefully read the warning labels on your Cutting plotter unit as
well as the cautions and warnings in this manual.
Connect the Cutting plotter to a properly grounded power outlet. Make sure the
voltage level of the Cutting plotter matches that of the power source.
Don't dissemble the unit while system power is on since the power supplies inside
contain high voltage.
Never leave the machine unattended during operation.
Follow the instructions on maintaining and cleaning your system. Not only will this
enable you to utilize your machine efficiently, but it will also ensure that your
machine runs safely.
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Table of Contents
Related Manuals for GCC Technologies Puma Series
Summary of Contents for GCC Technologies Puma Series
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Page 1: Important Safety Information
Important Safety Information Safety Instructions General and Personal Safety Precautions [PERSONAL SAFETY] For personal safety, observe the following general precautions: A second person should be available to disable the system in an emergency. Wear appropriate protectIIIe gear that fits comfortably. Do not wear loose-fitting clothes. -
Page 2: Table Of Contents
Contents Important Safety Information ............1 Safety Instructions ......................1 General and Personal Safety Precautions …..............1 Contents ..................2 Introduction and Component Overview................3 Main Unit Assembly……………................4 Unit Chassis Assembly ....................6 Left End Assembly......................7 Right End Assembly ......................9 Carriage Assembly without PCB…................11 Complete X-motor Assembly..................13 Y-Axis Idle Pulley Assembly..................15 Pinch Roller Assembly....................17 Grid Drums Assembly....................19... -
Page 3: Introduction And Component Overview
Introduction and Component Overview This Maintenance Guide provides step-by-step instructions for replacing and maintaining the components of the Puma Cutting plotter. It also includes a troubleshooting chapter with some handy hints when problems arise or if the plotter does not operate properly. This Maintenance Guide provides system diagrams, wiring diagrams and numerous flow charts detailing the maintenance diagnostics built into the Expert Pro Cutting plotter. -
Page 4: Main Unit Assembly
Main Unit Assembly 29006178G... - Page 5 Item Part Number Part Name Quality 24401210G Unit base box 24402393G Side support left 24402394G Side support right 29004688G Main beam assembly 22800705G Top rail 22801070G Square Bar 29001473G Pinch roller assembly 29004690G Carriage assembly 22802168G Top cover 24100499G Left cover 24100491G Right cover 24100492G...
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Page 6: Unit Chassis Assembly
Unit Chassis Assembly 29004693G Item Part Number Part Name Quality 24401210G Unit base box 29005498G Main board 29001488G Power board 25700075G ON/OFF Power switch 22300021G Fuse holder 21800034G AC plug... -
Page 7: Left End Assembly
Left End Assembly... - Page 8 Item Part Number Part Name Quality 29003810G X-Axis Motor Assembly 24100189G X-Axis actively belt gear 20600039G X-Axis belt 24100175G Idle pulley 24400288G X-motor adjusting bracket 24400761G X-motor bracket 22300021G Fuse Holder Type...
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Page 9: Right End Assembly
Right End Assembly... - Page 10 Item Part Number Part Name Quality 24400264G Active pulley’s bracket 24100176G Active pulley 22800288G Active pully s shaft 24400066G Cable basket 24400265G Y-motor bracket 29003812G Y Motor Assembly 24100258G Switch cam 25700002G Lever switch...
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Page 11: Carriage Assembly Without Pcb
Carriage Assembly without PCB 29002613G Item Part Number Part Name Quality 22802177G Carriage base finishing 22800769G Right side shaft in tool carriage 22800765G Left side shaft in tool carriage Blade holder slider bracket 20200085G assembly 29000940G VCM assembly 20200065G VCM coil 25500043G Tool carriage spring 29001467G... - Page 12 20700029G Bearing 22800710G Carriage guide roller flute White spring bracket for carriage 22801464G guide roller Spring for carriage guide roller 25500041G Carriage guide roller shaft 22800717G...
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Page 13: Complete X-Motor Assembly
Complete X-motor Assembly 29003820G... - Page 14 Item Part Number Part Name Quality Motor assembly 29003820G Motor, 6.1.1 29003810G X-motor bracket 24400761G X-motor adjusting bracket 24400288G...
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Page 15: Y-Axis Idle Pulley Assembly
Y-Axis Idel Pulley Assembly 29003820G... - Page 16 Item Part Number Part Name Quality 29001548G Y-Axis Idle Pulley Assembly 8.1.1 24100175G Idle pulley 8.1.2 20700038G Bearing 8.1.3 22800310G Idle pulley shaft 8.1.4 24900006G E-shape retaining ring 8.1.5 22801465G White pulley Washer 8.1.6 25200345G M3*14 Pan Screw Spring 8.1.7 23500004G Nut(M3xt2.4xS5.5) 24400287G...
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Page 17: Pinch Roller Assembly
Pinch Roller Assembly 29001437G 4. 1... - Page 18 Item Part Number Part Name Quality 24100285G Pinch roller base 24100286G Pinch roller arm 22800310G Lynx Cam Roller 20200003G Pinch roller wheel 22800029G Pinch roller shaft 25500040G Pinch Roller Spring Lynx 24900006G E-shape retaining ring Pinch roller active arm shaft 22800294G Lynx...
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Page 19: Grid Drums Assembly
Grid Drum Assembly 29005441G... - Page 20 Item Part Number Part Name Quality 22802167G Grid Drum shaft(Puma III-60) 22800564G Bearing Blocker 20700039G Bearing L-1910ZZ 23300362G long drum 50mm 24100189G X axis actively belt gear...
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Page 21: Main Beam Assembly
Main Beam Assembly 29005449G Item Part Number Part Name Quality 22802169G Main beam Puma III-60 21700021G Bearing Support 29005441G Grid Drum Assembly 24402320G Paper platten 24000543G SPACE PE styrofoam - Puma III 22200040G DC FAN(AD7524UB LF) -
Page 22: System Diagram And Components Of Main Board
System Diagram and Components of Main Board... -
Page 23: 1.1 System Diagram
System Diagram 1.1 System Diagram Memory OSC /54MHz Serial Port FLASH ROM 4MBit x 2 54MHZ XCF5206EFT54 SRAM DRAM 64K*32Bit 16MB FPGA Driver TIMER& PWM Generator X Motor Y Motor Driver Driver Driver System Feedback & Sensor X Motor Y Motor Encoder Encoder Motor Phase... -
Page 24: 1.2 Connection Of Electrical Components
1.2 Connection of Electrical Components 1.2.1 Machine Base and Components Main board Transformer Power Cable Fuse Power Switch... - Page 25 AC Input 100V~240V Front Paper Sensor JP15 JP38 JP10 FUSE JP15 JP14 JP19 DRAM SIMM On/Off Switch JP39 Main Board JP18 Power Board JP13 JP40 JP11 JP16 JP17 JP12 Lever Control Panel...
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Page 26: Replacement Of Pinch Roller Set And Lever Assembly
Replacement of Pinch Roller Set and Lever Assembly Refer to Fig 1-2 to 1-3 to remove the pinch roller set or lever assembly. 1. Remove the Square Bar Holding Bracket. Loosen and remove the two screws that fix the bracket to the carriage guide beam. 2. - Page 27 3. Remove the Lever and Lever Assembly Step1. Loosen the E-snap Ring on Square Bar and remove Switch Cam. Step2. Shift the Lever Assembly (Fig 1-3) to the right (view from rear) to dismount from the machine. Step3. Loosen the screws (Fig 1-3) beneath Lever to remove the Lever. **If you just need to replace Lever, please refer to Step 3 to install the Lever Assembly, please make sure Switch Cam and Lever Switch are well positioned, then follow by Step 3a.
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Page 28: Removal And Installation Of Tool Carriage
Removal and installation of Tool Carriage Refer to Fig 1-4 and following steps to remove the Tool Carriage. Step 1. Remove the Top Cover. Step 2. Unplug the Flat Cable from Carriage PCB. Step 3. Remove the Carriage Cover (Push down the cover’s top, then pull it downward). Step 4. -
Page 29: Belt Tension Adjustment
Belt Tension Adjustment Tool adjustment for tool carriage transmission belt X`To replace the tool carriage or belt it self, the belt tension needs to be adjusted to g . Refer to Fig 1-5 and the following steps. Step 1. Move the tool carriage to one end of the guide beam. Step 2. -
Page 30: Maintenance
Maintenance To the Contents Page This chapter deals with component replacement and maintenance of the Puma Cutting Plotter. It gives detailed step-by-step instruction on how to replace or adjust the components of this machine. Components Replacement and Belt Tension Adjustment Removing the Front, Back, End and Top Covers The following steps are those involved in removal of the fro nt, back, end and top covers. - Page 31 To Remove the Front and Back Covers: Unscrew the 7 Front Cover and 7 Back Cover screws Remove the Top Cover: Unscrew the two screws at each Unplug the Control Pa nel Cable end of the Top Cover. before removing the top cover completely.
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Page 32: Replacing The Pinch Roller Sets
Replacing the Pinch Roller Sets The following steps are those involved in replacing pinch roller sets. To Unlatch the Pinch Roller Lever: Pull down the Square Bar Lever to unlatch the Pinch Rollers To Remove the Square Bar Holding Bracket: 3. - Page 33 To Remove the Pinch Roller Sets: 3. Remove the pinch roller set through the notch. 3. Slide the pinch roller to the notch at the right end of the Square Bar. Note: When re-installing the Pinch Roller Set, the Cam Roller must be aligned squarely to the Square Bar...
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Page 34: Replacing The Tool Carriage
Replacing the Tool Carriage To Remove the Tool Carriage cover: 1. Depress the two locking clips at the top of the Tool Carriage Cover and pull the Cover away. To Prepare the Tool Carriage for Removal: Pop up the plastic locking pins using a Disconnect the Flat Sensor Cable. - Page 35 To Remove the Tool Carriage: 1. Separate the Sprung Washer/Rollers as seen in the figure above. 2. Swing the Tool Carriage down and out while keeping the Sprung Washer/Rollers apart. Note 1. To install a new Tool Carriage or replace the original Tool Carriage simply reverse the steps for Tool Carriage removal.
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Page 36: Replacing The Y-Motor
Replacing the Y-Motor The following steps are those involved in the replacement of the Y-motor: Loosen the all 3 tension-bracket retaining screws as well as the tension adjustment screw, but do not remove them. Depress the jumper clips, and pull to Lift the belt off of the Y-motor, then unplug the 2 Y-motor Jumpers. - Page 37 Note 1: To install or replace the Y-motor, simply reverse the steps to remove it. Note 2: After the Y-motor is in place, you must adjust the Y- motor belt tension as described in the Y-motor belt tension adjustment section of this chapter. Note 3: Make the Y-motor jumper reconnection the last step after the Y-motor tension belt adjustment when you have finished installing or replacing the Y-motor.
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Page 38: Replacing The Vcm Pc Board
Replacing the VCM PC Board The following is what is involved in replacement of the VCM PC board. Unplug the two sensor connectors, and then unscrew the two PC board screws to remove the board. Note: If the Pinch Roller Sensor is still not effective after replacement the Tool Carriage or the Flat Cable may need replacement. -
Page 39: Main Board Connection Or Replacement
Main board Connection or Replacement Main board connection or replacement must follow the following steps to be sure that no damage comes to either service personnel or the components: Note: To ensure absolute safety for service personnel and components, please follow the safety instruction at the beginning of this manual, before installing or replacing any current carrying components T Parallel Port Connector o unplug the jumpers and connectors from the main board Paper 1... -
Page 40: Replacement Of Fuses
2. Unscrew and remove the 5 restraining screws, and the pop out support to completely remove the main board. Note: To install or replace the main board simply reverse the steps to remove it. Replacement of Fuses The Fuse pops out for easy replacement as follows: Holding clip Holding clip With your fingers apply equal pressure to both of the... -
Page 41: Adjusting The Tool Carriage Transmission Belt
Adjusting the Tool Carriage Transmission Belt When you replace the tool carriage or belt it, the belt tension needs to be adjusted to 150g. This is done as follows 3. Use a tension gauge to measure the 1. Move the tool carriage to belt’s tension by placing the gauge’s push the far left end of the guide arm to the center of the belt, as seen in the... -
Page 42: Adjusting The X Motor Tension Belt
Adjusting the X Motor Tension Belt Loosen the 4 retaining screws locking the X-motor bracket in place. Place the push-pull tension gauge’s hook-arm at the hole of X motor bracket and pull the motor toward yourself along the direction parallel to the racket edge, and keep it at the 4kg tension position. -
Page 43: Adjusting The Y Motor Tension Belt
Adjusting the Y Motor Tension Belt Loosen the 3 retaining screws locking the tension bracket in place but do not remove them. Once the desired tension is found tighten Place the push-pull tension gauge’s the 3 retaining screws to lock the tension hook-arm at the hole of Y motor bracket bracket in place. - Page 44 Tighten the tension screw to retain the tension. Note: The belt connecting the pulley and Y motor needs to be tightened up with a tension of 4 kg.
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Page 45: Troubleshooting
Troubleshooting Maintenance Diagnostics This section provides maintenance diagnostics as troubleshooting aids. This diagnostic feature is to check hardware to find out which components are good or defectIIIe. Using this diagnostic test facility enabl es the diagnosing of the hardware components. How to Begin Maintenance Diagnostics Diagnostic test for the media sensors Diagnostic test for the width sensor... -
Page 46: How To Begin Maintenance Diagnostics
How to Begin Maintenance Diagnostics To start the Maintenance Diagnostics facility hold down the On/Off Line button and CUT TEST button while turning on the cutter. The following sub-sections will explain the function of each maintenance diagnostic sequence. -
Page 47: Diagnostic Test For Sram And Dram
Diagnostic Test for SRAM and DRAM This test provides the ability to diagnose the SRAM and DRAM. If these two components are bad, replace them. Otherwise the cutting plotter will not work properly. Diagnostic Test for Lever Sensor This feature diagnoses the lever sensor. If the sensor is faulty, the cutting plotter cannot sense that the pinch rollers have been lowered or not. -
Page 48: Diagnostic Test For Media Sensor
Diagnostic Test for Media Sensors This test is to diagnose the media sensors. If they are fau lty, the cutting plotter c annot detect the media length correctly. You can see the current front and rear sensor condition, you can turn it on or off to see if sensors are out of order or not. Check Media Sensors? Up/Down Key Enter Key Pressed... -
Page 49: Diagnostic Test For Width Sensor
Diagnostic Test for Width Sensor If the sensor is faulty, the cutter cannot sense the media width correctly. Refer to the maintenance chapter to replace it. You must first move the tool carriage to the rightmost position; the lever must be down to do this. Once this is done please move the tool carriage to left. -
Page 50: Diagnostic Test For Motor Encoder And Tool Holder Encoder
Diagnostic Test for Motor Encoder and Tool Holder Encoder This feature provides the ability to diagnose the X a nd Y motor encoder and tool holder encoder. If the encoder is defective, the cutting plotter cannot work properly. To check if the encoder is bad or good, you can apply a slight force to the tested part (such as a drum, the tool carriage or the tool holder) then examine the readings. -
Page 51: Diagnostic Test For Tool Force (Vcm)
Y Motor Encoder Test Diagnostic Test for Tool Force (VCM) This test is to diagnose the VCM. If the VCM is bad, the tool carriage cannot perform the up/ down action that generates the tools force on the material. Note: VCM means Voice Coil Motor that gen erates tool force Diagnostic Test for Motor Movement This feature is to diagnose the X and Y motors and drIIIers. - Page 52 Drum Moves Backward ? Up/Down Key Enter Key Cancel Key X Motor Moving Now Previous/Next test item Backward CANCEL Carriage Goes Left ? Up/Down Key Enter Key Cancel Key Y Motor Moving Now Previous/Next test item Forward CANCEL Carriage Goes Right ? Up/Down Key Enter Key Cancel Key...
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Page 53: Diagnostic Test For The Rs-232 Interface
Diagnostic Test for the RS-232 Interface This feature provides the ability to diagnose RS-232 interface, and checks communication between the cutter and computer. Note that: Do not press keys too quickly, or it may cause an overrun error... -
Page 54: Problems And Solutions
Problems and Solutions This section discusses typical problems you may encounter while operating the cutting plotter and offers you possible solutions The line quality is not good enough at the corner or the end point. Causation and recovery: Forgetting to fasten the tool (Fasten it.) The blade is worn. - Page 55 Data loses when plotting. Causation and recovery: Memory chip is bad. (Change it.) Main board set is bad. (Change it.) Fatal error occurs when loading media. Causation and recovery: Forget to pull out some media from the media roll. (Pull out some media from the roll before you start to load media.) X motor belt is too tight.
- Page 56 The command of output file of cutting software package is not compatible with HPGL or HPGL/2. (Ask your cutting software package agent for help.) There are some communication errors. (Check the communication protocol.) There appears an unexpected tool force. Causation and recovery: The setting of tool force is wrong.
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Page 57: Appendix
Appendix Parts and Accessory List Spare Parts Customer Service Request Form To the Contents Page... -
Page 58: Spare Parts Reordering Form
Spare Parts Reordering Form 星 雲 電 腦 股 份 有 限 公 司 he Electro-Optical Automation company Customer Service Request Form Part Request RMA Request RMA# Date: Company Name： Contact Person： Phone： Fax： Address： Model Number: Product Name: Date of purchase: Serial Number：...