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Models
PULSARLUBE ML500 (500cc Grease Lubricator)
PULSARLUBE OL500 (500cc Oil Lubricator)
Before Use
Thank you for your purchasing PULSARLUBE M 500cc, the new and unique electro-mechanical single-
point automatic grease dispenser from Pulsarlube USA, Inc. To ensure the safe operation and proper
installation of the PULSARLUBE M 500cc unit, we strongly recommend that you read the following
information carefully before use. If you require further information, please contact your local supplier.
Safety instructions
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
1. Read and save all notices, warnings and safety instructions received with equipment
2. Safety Instruction for Battery
Store battery at room temperature between 40° and 80° F for best results.
Do not expose battery pack to direct sunlight (heat) for extended periods.
When transporting or temporarily storing in a vehicle, temperature range should be greater than
20° F but no more than 150° F.
Store battery away from other flammable materials.
Storing battery at temperatures greater than 170° F for extended periods of time
than 2 hours) may cause damage to battery and possible fire.
3. Explosive Proof
Don't use unit whereas explosions endanger the lives and health of workers as a result of the
uncontrolled effects of flame and pressure, the presence of noxious reaction products and
consumption of the oxygen in the ambient air which workers need to breathe.
4. Product Warranty
Product warranty is limited to original defects in material and workmanship. Warranty does not cover
collateral damage. Due Misuse, abuse, incorrect charging and other inappropriate use of this product
are not covered under warranty.
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Summary of Contents for Pulsarlube ML500

  • Page 1 Thank you for your purchasing PULSARLUBE M 500cc, the new and unique electro-mechanical single- point automatic grease dispenser from Pulsarlube USA, Inc. To ensure the safe operation and proper installation of the PULSARLUBE M 500cc unit, we strongly recommend that you read the following information carefully before use.
  • Page 2 Control Panel Cross Section View...
  • Page 3 (or erroneous) pressing Set Dispensing Period keypad when the unit is still operating. When all modes are Mode completely set, ML500 unit automatically locks keypad within 60 & Locking seconds and a “Lock Icon ( )”...
  • Page 4: Lcd Display-Function

    LCD Display-Function Name Display Function Dispensing Period Indicate set period Days till replacement-Indicates the remaining days till Day Till replacement (days to expiry) Replacement Daily Dispensing Indicate daily dispensing rate Rate Days after dispensing completion (Expiry) Days After St-XX indicates the number of days since the lube cycle has Dispensing been completed or the grease pouch has become empty.
  • Page 5 1) ML 500; A. First Installation 1. Before installation of the Pulsarlube ML, the lubrication point (bearing and passage) should be manually lubricated using a grease gun to ensure that the bearing has a clear passage. It is recommended that this procedure be conducted using either the same or a compatible lubricant with what is contained in the grease pouch of the Pulsarlube ML.
  • Page 6 In other words it ensures that that fitting will not snap off at the nose even under severe vibration or shock load. 7. Turn the Pulsarlube ML 500cc unit ON by depressing the POWER button for 2 seconds. To confirm that the LCD is working, make sure that the Red LED blinks once as soon as you press the “power”...
  • Page 7 B. Cartridge replacement: Same procedure with first installation 3~9. 1. Replace the Cartridge and Battery Pack from the battery compartment of the main unit. (IMPORTANT NOTE) It is highly recommended that you use factory filled gre ase cartridges. (Warranty w ill be void if unit malfunctioned cause of customer filled cartridges) 2) Battery pack has to replace simultaneously with cartridge.
  • Page 8 6. Close the cartridge cover after pouring oil. 7. Turn the Pulsarlube OL 500cc unit ON by depressing the POWER button for 2 seconds. To confirm that the LCD is working, make sure that the Red LED blinks once as soon as you press the “power”...
  • Page 9 3. Use dust cover to keep the unit cleaned. C. PULSARLUBE OL500 Multipoint lubrication system 1. Oil supplying system: Proportional oil supply system: Proportional oil supply system flow unit is the pipe connecting parts with built-in controller for the quantity of refined oil.
  • Page 10 2. Distributor for PULSARLUBE OL500 1) Lubrication point: Max 4 points 2) Available oil viscosity: 46 ~ 10,000 cst(40°C) 3) Tube size; Out Dia ø4 (Poly Tube) 4) Oil accessories (Optional) NOTE) About Proportional Valve; -The flow gauge of flow unit is determined by the thickness of inner rod, the flow unit has a built-in check valve for one-sided control so there is no effect under the mutual difference of altitude and distance from pump, and check valve is supposed to be open when hydraulic pressure is 0.35kg/cm²...
  • Page 11 2 hours (12) 3 hours (8) 6 hours (4) 9 hours (2.66) 12 hours (2) TEST Continuous (-) 16.6 Pulsarlube ML 500 cc unit Battery Selection Guide Backpressure Item Temperature Range Type ML 500 OL 500 14°F~122°F *280psi (20kgf/ ) or less...
  • Page 12 Pulsarlube ML500 / OL500 Troubleshooting Guideline Trouble Cause Remedy - Possible electrical malfunction of - Have to use manufacturer’s standard CPU or circuit. LCD Screen battery. - Battery pack missing, faulty or displays fault or red - The battery pack must be replaced with incorrectly installed.
  • Page 13 Air pockets must be eliminated from the Deaeration grease in the cartridge. This is reason why It is highly recommended that you use factory filled grease cartridges. Pump will be idling without grease dispensing if air will be in. Please push cartridge bottom check valve by using ø5~ø6 pin till grease comes out from nozzle.
  • Page 14: Specification

    Remark; Manufacturer is subject to change without prior notice. Warranty Pulsarlube USA, Inc. guarantees the product to be free of defects in material and workmanship for a period of 12 months from date of delivery. Warranty is limited to replacement of the product. There is no consequential loss covered by the Warranty.

This manual is also suitable for:

Ol500