Pulsarlube M500 User Manual

Available Mounting Options
Single Point Lubrication
Direct Straight Mount (with or without extension tube) is always
preferable. However, for applications not allowing any direct mounts
or extension mounts, remotely mount the unit using 6mm OD (1/4")
pre-filled lube line.
WARNING Keep the maximum distance per lube point at 6m (20ft) or less.
Lube Cycle & Dispensing Recommendations
Bearing Shaft Diameter Dispensing Period
H (Half)
166mm(6.5") ~ 229mm(9.0")
102mm(4.0") ~ 165mm(6.5") 1month
90mm(3.5") ~ 101mm(4.0") 2month
77mm(3.0") ~ 89mm(3.5") 4month
65mm(2.5") ~ 76mm(3.0") 6month
51mm(2.0") ~ 64mm(2.5") 12month
18month
25mm(1.0") ~ 50mm(2.0")
Less than 25mm(1.0") 24month
Shelf Life and Product Warranty
The shelf life of each Pulsarlube M500 unit is 1 year from the date of
production. Product warranty is limited to original defects in material
and workmanship and will not cover any collateral damage due to
mishandling, abuse and /or any other inappropriate use of this
product. Warranty period is 1 year from the date of purchase.
Pulsarlube USA, Inc.
1480 Howard Street, Elk Grove Village, IL 60007, USA
TEL: 1-847-593-5300 FAX: 1-847-593-5303
Multi Point Lubrication Using Progressive Divider Block
Remote multi point lubrication is available with the Pulsarlube M500 using a divider
block. It is recommended to test the back pressure of the bearing, lube lines, and
divider block after assembly using a grease gun connected to a pressure gauge.
Ensure the break-off pressure is below the average operating pressure of 30kgf/cm²
(425psi).
Lube Cycle Dispensing Volume
15 min 33.3ml/day
30 min 16.6ml/day
1 hr 8.3ml/day
2 hr 4.2ml/day
3 hr 2.8ml/day
6 hr 1.4ml/day
9 hr 0.9ml/day
12 hr 0.7ml/day
How to Order
M500 / PL1
M500 / PL5
Grease Type
Pulsarlube Model #
www.pulsarlube.com / info@pulsarlube.com
Doc No. 1042-000 REV. 140203
USER MANUAL
M500
Models
PULSARLUBE M500, 500ml Grease Lubricator
Before Use
Thank you for purchasing the Pulsarlube M500. The Pulsarlube M500 is primarily designed to meet the requirements of larger
bearings, To ensure the safe operation and proper installation of the Pulsarlube M500 unit, we strongly recommend that you
read the following information carefully before use.
If you require further information, please contact your local supplier or manufacturer.
Product Details
LCD Display
LCD
Main Body
Connecting Thread
3/8"BSPT
Automatic Grease Lubricator for Larger Bearings
Specifications
Specifications
Grease Pouch
Operating Pressure
Operating Temperature
Product Size
Weight
1.30kg (2.86 lbs) for fully assembled unit
Available Dispensing Periods
Installation Thread Size
Multi Point
Up to 6m (20ft) using a 6mm (1/4") O.D.
Remote Installation
Technical information is subject to change without notice.
LCD Display - Function
Housing
Pouch
Spring
OIL
Pouch
Plate
Grease
Pouch
Buttons
Select the dispensing rate in
ascending order: 1▶2 ▶ 4 ▶ 6 ▶
12 ▶ 18 ▶ 24 ▶Half (H)
Deactivate "Automatic Lock Out"by
pressing the MODE/LOCK button
until the lock icon ( ) disappears
Press the POWER button for 2
seconds to turn unit on or off.
Buttons
Test function prior to installation or
after changing the service pack
Reset the unit when the unit
malfunctions and/or after changing
the service pack
Description
500ml (replaceable)
30~60kgf/cm² (425~850psi)
-15˚C ~ 60˚C (5˚F ~ 140˚F)
-40˚C ~ 60˚C (-40˚F ~ 140˚F) *
* with optional Lithium Battery Pack
Ø92mm (3.6") × 260mm (10.2")
Half (H), 1, 2, 4, 6, 12, 18 & 24 months
3/8" Male BSPT
Up to 8 points
pre-filled lube line
/
The dispensing period setting
The # of days remaining until the
end of lube cycle
The unit is in"Automatic Lock Out"
mode
500
Grease pouch capacity
The test mode is activated
The # of days after dispensing
has completed
The # of days on stand-by mode
due to excessive backpressure
Low battery power
Excessive backpressure exists
Empty grease level
Signal lamp blinks periodically
when battery power is low, excessive
backpressure exists, or if grease
level is empty