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Thermo Scientific AutoPILOT PRO User Manual

Thermo Scientific AutoPILOT PRO User Manual

Six-run gas flow computer & remote telemetry unit
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AutoPILOT PRO & PRO XL
Six-Run Gas Flow Computer &
Remote Telemetry Unit
User Guide
P/N 1-0500-005
Revision N
Part of Thermo Fisher Scientific

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Summary of Contents for Thermo Scientific AutoPILOT PRO

  • Page 1 AutoPILOT PRO & PRO XL Six-Run Gas Flow Computer & Remote Telemetry Unit User Guide P/N 1-0500-005 Revision N Part of Thermo Fisher Scientific...
  • Page 2 © 2019 Thermo Fisher Scientific Inc. All rights reserved. “Honeywell” is a trademark or registered trademark of Honeywell International Inc., or its subsidiaries or affiliates. “Rosemount” is a registered trademark of Rosemount Inc. “Bluetooth” is a trademark or registered trademark of Bluetooth SIG, Inc. All other trademarks are the property of Thermo Fisher Scientific Inc.

  • Page 4: Revision History

    Revised per ECO 7805. 02-2013 Revised per ECO 8097. 04-2014 Revised per ECO 8389. 11-2014 Revised per ECO 8484. 10-2016 Revised per ECO 8934. 04-2017 Revised per ECO 9158. 07-2019 Revised per ECO 9808. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 5 Thermo Fisher Scientific...
  • Page 6 The Thermo Scientific AutoPILOT PRO flow computer complies with part 15 of the FCC rules. Caution The AutoPILOT PRO flow computer must be operated as supplied. Any changes or modifications made to the device without the express written approval of ThermoFisher Scientific can void the user’s authority to operate the equipment.
  • Page 7 Thermo Fisher Scientific...

  • Page 8: Table Of Contents

    USB Port ....................... 2-15 Installing the Basic System..............3-1 Chapter 3 General ......................3-1 NEMA 4X / IP65 ..................... 3-1 Mounting the Enclosure onto the Transducer ..........3-2 Pole Mounting ....................3-6 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 9 The I/O Expansion Backplane ................5-1 Analog Input Expansion Option ................. 5-2 Installation ..................... 5-2 Analog Inputs ....................5-4 Communication Expansion Option ..............5-4 Installation ..................... 5-5 Connections & Jumper Settings ..............5-7 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 10 Replacing the Main Board ................11-1 Replacing Option Boards................. 11-4 Replacing the Backup Battery ................. 11-4 Upgrading the Firmware ................. 11-5 Getting Help ..................12-1 Chapter 11 Contact Information ..................12-1 Warranty ......................12-2 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 11 Main Board Jumper Settings & Connections ........... C-1 Appendix C Jumper Settings ....................C-1 Factory Settings ..................... C-1 Other Settings ....................C-3 Connectors ......................C-4 Appendix D Wiring Quick Start .................. D-1 Index ..............I-1 ..........AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 12: Chapter 1 Product Overview

    Three types of enclosures are offered with the AutoPILOT PRO flow computer. The NEMA 4X enclosure is available in fiberglass, aluminum, or stainless steel. The NEMA 4 enclosure (AutoPILOT PRO XL) is a carbon steel powder painted inside and out, type NEMA 4 / IP66 design. The IP65 enclosure is available in aluminum or stainless steel.

  • Page 13: Main Board

    (future) - One Ethernet communication port with ESD protection for connection to the Internet - One USB port (future) Power consumption of 1 W (3.6 W with full connections)  AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 14: Expansion

    Product Overview Expansion Expansion The capacity of the basic AutoPILOT PRO flow computer can be expanded through optional I/O boards mounted in the enclosure. See Appendix B for board specifications. Note One AutoPILOT PRO flow computer supports up to 12 expansion boards in any combination, as long as the maximum number of boards listed below is not exceeded.

  • Page 15: Using This Manual

    Manual keypad operating procedures, and maintenance and troubleshooting procedures. For instructions on how to use the Thermo Scientific AutoCONFIG™ instrumentation configuration software with this instrument, refer to the AutoCONFIG software startup guide (p/n 1-0485-068) and the AutoCONFIG software help system.

  • Page 16: Hardware Description: Basic System

    The NEMA 4X enclosure is available in fiberglass, aluminum, or stainless steel. The IP65 enclosure is available in aluminum or stainless steel. The NEMA 4 enclosure (AutoPILOT PRO XL) is a carbon steel powder painted inside and out, type NEMA 4 / IP66 design. All enclosures come standard with display and keypad.
  • Page 17 Hardware Description: Basic System The Enclosure Figure 2–2. Dimensions: NEMA 4X fiberglass enclosure Figure 2–3. Dimensions: NEMA 4 enclosure AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 18: Power

    (TB1), located on the door panel of the enclosure. Power consumption of the basic AutoPILOT PRO flow computer is about 1 W for a typical unit; however, overall power consumption depends upon the I/O configuration and is determined on an individual basis. Every effort has been made to keep power consumption to a minimum.

  • Page 19: The Main Board

    Tip The Lithium battery is a field replaceable item. Refer to “Replacing the Backup Battery” in Chapter 11 for replacement instructions.  Warning The Lithium battery may explode if mistreated. Do not attempt to recharge, disassemble, or burn it.  AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 20: Transducer Inputs

    Rosemount differential pressure transmitter, Model 3051C Low  Power (3626 psi maximum) Thermo Scientific RTD temperature transmitter, Model 465A  The transmitters may be connected to the flow computer using standard cabling and optional flexible conduit. All transmitters are wired to TB1 through TB3 on the main board or to analog input channels 1 through 16 on the optional analog input expansion / terminal boards.

  • Page 21: Rtd Connection

    Another type of RTD probe with integral metal sheathing may connect to TB4 on the main board with up to 25 feet of standard cabling between the probe body and flow computer. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 22: Discrete Outputs

    The discrete outputs on the main board are shown below. Table 2–3. Discrete outputs on the main board Output TB5-2 TB6-2 or TB6-4 TB5-4 TB6-2 or TB6-4 VDO (12 V) TB5-1 or TB5-3 TB6-2 or TB6-4 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...

  • Page 23: Discrete Inputs

    DC-resistive by nature (reed relays, uncommitted transistor outputs, etc.). The discrete inputs on the main board are identified in the following table. Table 2–4. Discrete inputs on the main board Input TB6-1 TB6-2 TB6-3 TB6-4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 24: Pulse Inputs

    The pulse inputs on the main board are at TB7 and are identified in the following table. Table 2–5. Pulse inputs on the main board Input Switch TB7-1 TB7-2 TB7-3 TB7-4 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 25 5 Vdc pull-up (0.1 mA maximum) Conditioning amplifier output Conditioning amplifier output bypass Debounce, 400 Hz maximum input filter Warning Do not change switch settings unless the area is known to be non-hazardous.  2-10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 26: Local Serial Communication Port

    (TB8) for calibration and configuration of the unit using a laptop and Communication Port Thermo Scientific configuration software. Connection is made through the CHIT connector mounted in the bottom of the flow computer enclosure. Thermo Fisher manufactures optional cable assemblies for this connection.

  • Page 27: Solar Charger Power Input

    TB14 on the main board provides the connection for an AutoMITTER safety interface board (SIB). The SIB provides connections for up to four remote mounted AutoMITTER PRO transmitters. Go to Chapter 6 more on this option. 2-12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 28: Host Communication Port

    The main board provides one RS232/RS485 host communication port (TB16), which may be wired internally to one of the communication Port options. The figure below shows typical host communication port wiring. Figure 2–11. Typical host communication port wiring Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 2-13...
  • Page 29 2-wire mode by installing a jumper on J39 pins 15-16. Remove the jumper for 4-wire mode. For better communication quality when in RS485 mode, select the termination through jumpers J34 and J37. 2-14 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 30: Ethernet Port

    Connection Note: J25 is for use with the MVX 3000 series transducers. There are two additional transducer models now available for the AutoPilot Pro. These are the MVX 700 and MVX 800 series transducers. For these transducers, connect to J26 on the back of the main board.
  • Page 31 Hardware Description: Basic System The Main Board This page intentionally blank 2-16 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 32: Installing The Basic System

    Chapter 3 Installing the Basic System General This chapter provides mounting and wiring instructions for the basic AutoPILOT PRO system. In addition to the material in this chapter, reference Appendix D for associated drawings and wiring diagrams. Tip Installation instructions for the...

  • Page 33: Mounting The Enclosure Onto The Transducer

    3. Secure the direct mounting bracket to the enclosure by placing a washer and split lock washer over the cap screw and fastening everything with a nut. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 34 5. Orient the transducer so that the “H” tag is facing the same direction as the front of the flow computer enclosure. Open the enclosure door, and insert the transducer into the bottom of the enclosure. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 35 If necessary, remove the bracket over the opening, route the cable, and then replace the bracket. Connect the transducer cable to J25 on the main board. (J25 is shown in Figure C–2.) AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 36 Installing the Basic System Mounting the Enclosure onto the Transducer Figure 3–4. Direct mounting step 8 9. Return the main board and mounting bracket to the down position, and shut the enclosure door. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...

  • Page 37: Pole Mounting

    1. Install the two pipe clamps onto the pole using the hardware provided. 2. Align the mounting channels on the enclosure with the grooves on the pipe clamps, and slide the enclosure onto the clamps. Figure 3–5. Mounting the external battery enclosure AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 38: Flow Computer Enclosure

    6. On the pole, install the two pipe clamps using the hardware provided. 7. Align the mounting channels on the enclosure with the grooves on the pipe clamps, and slide the enclosure onto the clamps. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...

  • Page 39: Wiring

    The ground stud is located on the bottom of the enclosure and is marked with the ground symbol. Use a minimum of 12 AWG stranded wire and a length as short as possible. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 40 Black Negative Position 4 Positive Position 5 Note The regulator is wired to the battery terminal block at the factory. No customer wiring is necessary.  7. Shut both enclosure doors. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 41 Installing the Basic System Wiring Figure 3–7. Basic system wiring (ground stud and power supply) Figure 3–8. External battery with ASC regulator wiring Figure 3–9. External battery wiring 3-10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 42: Installing The Internal Battery

    Note The internal battery option cannot be used with the 212A modem option.  Note The internal battery option is not available for the AutoPILOT PRO  1. Open the flow computer enclosure. Lift the main board and mounting bracket to expose the chassis bracket.
  • Page 43 - (negative leg) TB1 positions 4–6 (NEG) + (positive leg) TB1 positions 1–3 (POS) 6. Return the main board and mounting bracket to the down position, and shut the enclosure door. 3-12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 44: Hazardous Area Installations

    Hazardous Area Installations Figure 3–11. Internal battery option wiring diagram Hazardous Area The AutoPILOT PRO flow computer has been designed to satisfy the Installations requirements of Clause 1.2.7 of the essential Health and Safety Requirements such that it will not give rise to physical injury when handled properly.

  • Page 45: Marking

    Marking The AutoPILOT PRO flow computer is marked for use in hazardous areas in accordance with the ATEX Directive. It is marked as follows. Note NNNN is the notified body number of the notified body issuing the current quality assurance notification certificate, e.g.
  • Page 46 Installing the Basic System Hazardous Area Installations AutoMITTER PRO XL Figure 3–13. Flow computer certification tag for AutoPILOT PRO XL Without AutoMITTER SIB option [EPSILON 08 ATEX 2440X] II 3 G Ex nL IIB T4 Installed in the hazardous area [EPSILON 08 ATEX 2440X] is marked on the label as shown below.

  • Page 47: Repair

    Installing the Basic System Hazardous Area Installations The AutoPILOT PRO flow computer is marked for use in hazardous areas in accordance with Brazilian standards. It is marked as follows. [TV 11.0076X] Ex nL IIB T4 Gc Installed in the hazardous area [TV 11.0076X] is marked on the label as shown below.

  • Page 48: Chapter 4 Meb Options

    Chapter 4 MEB Options General The AutoPILOT PRO hardware is designed to provide a high degree of flexibility in configuring a unit to match the specific installation site. This flexibility is provided using several levels of expansion, such as Thermo Scientific modular expansion boards (MEBs).
  • Page 49 ïáíÜçìí=Ç~ã~ÖáåÖ=íÜÉãK== NK q_N=áë=íÜÉ=éçïÉê=ÇáëíêáÄìíáçå=íÉêãáå~ä=ÄäçÅâI= qÜÉ=ÅÜ~åÖÉ=Åçåëáëíë=çÑ=êÉJêçìíáåÖ=jb_=éçïÉê= ~åÇ=q_O=áë=íÜÉ=jb_=ëáÖå~äë=íÉêãáå~ä=ÄäçÅâK= Ñêçã=q_NP=çå=íÜÉ=ãçíÜÉêÄç~êÇ=íç=q_O=çå=íÜÉ= qÜÉó=~êÉ=äçÅ~íÉÇ=çå=íÜÉ=ÉåÅäçëìêÉ=ÇççêK= ÉåÅäçëìêÉ=ÇççêK=q_NP=áë=áåíÉåÇÉÇ=íç=ÄÉ=ìëÉÇ=~ë=~= ëÉÅçåÇ=ê~Çáç=ëÅÜÉÇìäáåÖ=éçïÉê=ëçìêÅÉ=~åÇ=áë= OK oÉÑÉê=íç=cáÖìêÉ=NI=~åÇ=ãçîÉ=íÜÉ=ÑçääçïáåÖ= ÅçåíêçääÉÇ=Äó=íÜÉ=áåíÉêå~ä=ÇáëÅêÉíÉ=çìíéìí=alQK== ïáêÉë=Ñêçã=q_N=íç=q_O=~ë=ëÜçïå=ÄÉäçïK== `ìêêÉåíäóI=íÜáë=éçïÉê=ëçìêÅÉ=áë=åçí=ìíáäáòÉÇK==  oÉÇ=ïáêÉë=Ñêçã=íÉêãáå~äë=N=~åÇ=O=çÑ=q_N= = kçíÉW=qÜáë=éêçÅÉÇìêÉ=ÇçÉë=åçí=~ééäó=íç=íÜÉ== íç=íÉêãáå~ä=N=çÑ=q_OK== OJaL^=jb_=ëáåÅÉ=áí=íóéáÅ~ääó=êÉèìáêÉë=OQ=sÇÅ=íç=  _ä~Åâ=ïáêÉë=Ñêçã=íÉêãáå~äë=Q=~åÇ=R=çÑ= éçïÉê=íÜÉ=QÓOM=ã^=ÅìêêÉåí=äççéK= q_N=íç=íÉêãáå~ä=O=çÑ=q_OK== = kçíÉW=få=íÜáë=Éñ~ãéäÉI=íÉêãáå~äë=N=~åÇ=O=çÑ= q_O=ïáää=Ü~îÉ=íïç=ïáêÉë=É~ÅÜK= qáÖÜíÉå=~ää=ëÅêÉïë=çå=íÜÉ=q_N=àìãéÉê=Ä~ê= áÑ=íÜÉó=ïÉêÉ=äççëÉåÉÇ=íç=êÉãçîÉ=íÜÉ=ïáêÉëK= c~áäìêÉ=íç=Çç=íÜáë=ã~ó=Å~ìëÉ=éçïÉê=äçëë=áå= ëçãÉ=é~êíë=çÑ=íÜÉ=ìåáíK= AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 50 Figure 4-1. AutoPILOT PRO TB1 and TB2 terminal blocks PK içÅ~íÉ=q_NP=EHNOs=éçïÉê=ëìééäó=íç=o~ÇáçOF= SK _ó=ÇÉÑ~ìäíI=q_NP=ëÜçìäÇ=ÄÉ=íìêåÉÇ=çå=ïáíÜ=íÜÉ= çå=íÜÉ=ãçíÜÉêÄç~êÇK=fí=áë=íÜÉ=ëÉÅçåÇ=ÖêÉÉå= ê~Çáç=ëÅÜÉÇìäáåÖ=ÑìåÅíáçåK=fÑ=áí=áë=åçí=íìêåÉÇ=çåI= mÜçÉåáñ=ÅçååÉÅíçê=Ñêçã=íÜÉ=êáÖÜí=çå=íÜÉ= çéÉå=íÜÉ=qÜÉêãç=pÅáÉåíáÑáÅ=^ìíç`lkcfd= Äçííçã=ëáÇÉ=çÑ=íÜÉ=Äç~êÇK= ÅçåÑáÖìê~íáçå=ëçÑíï~êÉ=~åÇ=ÅçååÉÅí=íç=íÜÉ=Ñäçï= ÅçãéìíÉêK= QK rëáåÖ=~=ãáåáãìã=çÑ=NU=^td=ïáêÉI=êìå=~=êÉÇ= ïáêÉ=Ñêçã=q_NPJN=çå=íÜÉ=ãçíÜÉêÄç~êÇ=íç== TK råÇÉê=íÜÉ=`çããìåáÅ~íáçåë=ÜÉ~ÇáåÖI=Öç=íç= q_OJN=çå=íÜÉ=ÉåÅäçëìêÉ=Çççê=~åÇ=~=Ää~Åâ= SQJo~Çáç=pÅÜÉÇìäáåÖ=[=o~Çáç=pÅÜÉÇìäáåÖ=@OK= ïáêÉ=Ñêçã=q_NPJO=íç=q_OJOK=rëÉ=íÜÉ=ïáêÉ= `çåÑáÖìêÉ=íÜÉ=ÑìåÅíáçå=~åÇ=ÉåëìêÉ=íÜÉ=o~Çáç= Ü~êåÉëë=íÜ~í=ÅçãÉë=Ñêçã=íÜÉ=ãçíÜÉêÄç~êÇ=íç= ^Åíáî~íáçå=mçáåí=é~ê~ãÉíÉê=áë=ÅçååÉÅíÉÇ=íç= q_N=~åÇ=q_O=EëÉÉ=cáÖìêÉ=OFK== ÇáëÅêÉíÉ=çìíéìí=@Q=EcáÖìêÉ=PFK=== RK pÉÅìêÉ=~ää=ïáêáåÖ=ïáíÜ=Å~ÄäÉ=íáÉë=~åÇ=ÉåëìêÉ=~ää= UK råÇÉê=íÜÉ=mÜóëáÅ~ä=a~í~=mçáåíEëF=ÜÉ~ÇáåÖI=Öç=íç= ÅçååÉÅíáçåë=~êÉ=íáÖÜíK= OOJmÜóëáÅ~ä=aáëÅêÉíÉ=lìíéìí=[=aáëÅêÉíÉ=lìíéìí= @QK=`çåÑáÖìêÉ=íÜÉ=çìíéìí=~ë=ëÜçïå=áå=cáÖìêÉ=QK=...
  • Page 51 Technical Bulletin: TB-0500-008, v. 1 Figure 4-2. Wiring from TB13 on motherboard to TB2 on enclosure door Figure 4-3. Radio Scheduling #2 screen Figure 4-4. Discrete Output #4 screen AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 52: Location Of Mebs In The Enclosure

    Figure 4–5. Wiring diagram for TB15 on main board to TB2 on enclosure door Location of MEBs in One AutoPILOT PRO flow computer supports up to 10 MEBs in any combination, as long as the maximum number of boards listed in the table the Enclosure below is not exceeded.
  • Page 53 Each location has a limit to the number of MEBs that may be installed. This is illustrated in Figure 4–2. Figure 4–6 Installation locations for MEBs AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 54: Installation

    7. Referencing the appropriate section of this chapter, wire the MEB as required. 8. If necessary, return the main board and mounting bracket to the down position. 9. Shut the enclosure door. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 4-7...

  • Page 55: 2-Di/Do Meb

    Board # Not installed Not installed Not installed Not installed Not installed Installed Not installed Installed Not installed Not installed Installed Installed Installed Not installed Not installed Installed Not installed Installed AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 56: Connection To Meb Terminal Block

    TB2-9 The figure below shows typical discrete input wiring for the MEB (see 3-0500-066 for a detailed wiring diagram). Figure 4–8 Typical discrete input wiring for 2-DI/DO or 4-DI MEB Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 4-9...

  • Page 57: Discrete Outputs

    TB2-5 The following figure shows typical discrete output wiring for the MEB (see 3-0500-066 for a detailed wiring diagram). Figure 4–9. Typical discrete output wiring for 2-DI/DO or 4-DO MEB 4-10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 58: 4-Di Meb

    4–4 for typical discrete input wiring (see 3-0500-067 for a detailed wiring diagram). Table 4–9. Discrete inputs on the 4-DI MEB Input TB2-2 TB2-3 TB2-4 TB2-5 TB2-6 TB2-7 TB2-8 TB2-9 AutoPILOT PRO Flow Computer User Guide 4-11 Thermo Fisher Scientific...

  • Page 59: 4-Do Meb

    The discrete outputs are identified in the following table. Refer to Figure 4–5 for typical discrete output wiring for the MEB (see 3-0500-068 for a detailed wiring diagram). 4-12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 60: 2-Pi Meb

    Table 4–14. 2-PI MEB to TB2 connections Color TB2 on 2-PI MEB TB2 on Enclosure Door Blue TB2-3 (+5V) TB2-3 (VCC) Yellow TB2-2 (SDA) TB2-4 (SDA) White TB2-1 (SCL) TB2-5 (SCL) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 4-13...

  • Page 61: Pulse Inputs

    TB3-2 TB3-3 TB3-4 Typical pulse input wiring for the 2-PI MEB is shown below (see 3-0500-069 for a detailed wiring diagram). Figure 4–10. Typical pulse input wiring for 2-PI MEB 4-14 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 62: 2-D/A Meb

    TB3-3. If the +24 V input power option is used, it is connected at TB1-2 with the input power reference connected to TB1-1 and the J5 jumper installed between positions 1 and 2. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 4-15...

  • Page 63: Address Jumpers

    The following figure shows typical analog output connections (see 3-0500-065 for a detailed wiring diagram, including connection to the 12/24 Vdc converter). Figure 4–11. Typical output connections to the 2-D/A MEB 4-16 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 64: Other I/O Expansion Options

    Chapter 5 Other I/O Expansion Options General The functionality of the AutoPILOT PRO flow computer can also be increased with the analog input expansion option and the communication expansion option. Warning Ensure power is off and the area is non-hazardous before making any connections.

  • Page 65: Analog Input Expansion Option

    4. Align the backplane assembly with the mounting holes in the chassis bracket, and secure the assembly with the four screws provided in the backplane kit (see Figure 5–1). Reference the general assembly drawing for mounting location and proper orientation. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 66 Figure 5–3. Installing the I/O expansion backplane for the AI expansion option 6. Return the main board and mounting bracket to the down position, tighten the thumbscrews, and shut the enclosure door. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 5-3...

  • Page 67: Analog Inputs

    Power to the communication expansion board is controlled by the main board by sensing the DCD activity of each serial port. The board is powered down or turned off if DCD is not present. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 68: Installation

    Lift the main board and mounting bracket back up and use the ribbon cable to connect J7 on the backplane to J2 on the communication expansion board. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 5-5...
  • Page 69 Other I/O Expansion Options Communication Expansion Option Figure 5–5. Installing the communication expansion board Figure 5–6. Connecting the communication expansion board to the I/O expansion backplane and the main board AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 70: Connections & Jumper Settings

    Other I/O Expansion Options Communication Expansion Option Connections & Jumper Settings Figure 5–7. System setup for RS232 mode Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 5-7...
  • Page 71 Other I/O Expansion Options Communication Expansion Option Figure 5–8. System setup for RS485 mode AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 72 CH2 DC TERM, RX JP10 Not installed Not installed Not installed CH2 AC TERM, TX Not installed Not installed Not installed CH2 AC TERM, RX Not installed Not installed Not installed Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 5-9...
  • Page 73 Other I/O Expansion Options Communication Expansion Option This page intentionally blank 5-10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 74: Automitter Sib Option

    Chapter 6 AutoMITTER SIB Option General The Thermo Scientific AutoMITTER safety interface board (SIB) provides a connection for up to four remote mounted AutoMITTER PRO transmitters. Each transmitter provides temperature, differential pressure, and static pressure measurements. In addition to the material in this chapter, refer to all documentation provided with the SIB and AutoMITTER PRO transmitter.

  • Page 75: Csa Certified Systems

     Ambient temperature range: -40°C to +85°C  The SIB may accept the following connections: Power source from the AutoPILOT PRO flow computer, 12 Vdc  nominal at 5 A maximum RS232 signal from the AutoPILOT PRO flow computer ...

  • Page 76: Installation

    2. Mount the SIB onto the flow computer chassis bracket using the standoffs provided. See the figure below for assembly orientation and mounting location. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6-3...
  • Page 77 3. TB14 on the main board is the SIB connector. Using the SIB cable, connect TB14 to TB4 on the SIB as shown in Figure 6–3. Warning Do not connect power to TB4 until all other connections have been made.  AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 78 AutoMITTER SIB Option CSA Certified Systems Figure 6–3. SIB to main board wiring, CSA Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6-5...
  • Page 79 AutoMITTER SIB Option CSA Certified Systems Figure 6–4. AutoPILOT PRO XL SIB wiring diagram 4. TB1 and TB2 on the SIB are used for connection to the AutoMITTER PRO transmitter. Remove the cover plate to access these I.S. terminals. Refer to...

  • Page 80: Atex Or Brazilian Certified Systems

    Aggressive substances: e.g. solvents that may affect polymeric materials Suitable precautions: e.g. regular checks as part of routine inspections or establishing from the material’s data sheet that it is resistant to specific chemicals. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6-7...
  • Page 81 4 mm cross-sectional area conductor using the earth lug provided on the enclosure. Figure 6–5. Certificate marking for European installations Figure 6–6. Certificate marking for Brazilian installations AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 82: Wiring Overview

    Cable entries into the enclosure may be sealed with an IP65 rated conduit seal certified by an ATEX/Brazilian notified body used in accordance with the manufacturer’s instructions. The SIB is shown below. Figure 6–7. AutoMITTER SIB, ATEX/Brazilian installations (p/n 3-0443-1021) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6-9...

  • Page 83: Installation

    Figure 6–8. Installing the SIB onto the bracket 3. TB14 on the main board is the SIB connector. Using the SIB cable, connect TB14 to TB5 on the SIB as shown in Figure 6–7. 6-10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 84 5. J38 on the main board is for SIB / Comm3 selection. Install a jumper to select SIB. 6. Return the main board and mounting bracket to the down position, tighten the thumbscrews, and shut the enclosure door. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 6-11...
  • Page 85 AutoMITTER SIB Option ATEX or Brazilian Certified Systems This page intentionally blank 6-12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 86: Chapter 7 Radio Options

    9810 series radio has the CSA label. If the flow computer is in a hazardous location, do not install the radio if it does not have the appropriate UL or CSA recognized label.  Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...

  • Page 87: Installation

    5. Connect the cable assembly (p/n 3-0500-090) from the radio’s DB25P connector to the flow computer's host port (TB16 on the main board) or other RS232 device. Connections to TB16 are shown in the table below. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 88 Black TB12-2 (GND) 7. Tighten the thumbscrews on the mounting bracket, and shut the enclosure door. Connections are shown in the figure below. For a detailed wiring diagram, see 3-0500-081. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 7-3...
  • Page 89 Radio Options MDS Radio Option Figure 7–1. Connections for MDS radio option AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 90: Autowave Radio Option

    Radio Options AutoWAVE Radio Option AutoWAVE Radio An optional Thermo Scientific AutoWAVE radio model DGRO9RFS labeled with the UL/CUL Mark can be installed in the flow computer Option enclosure for United States or Canadian installations. The host communication port (TB16 on the main board) is not available for use when connected to the AutoWAVE radio option.
  • Page 91 TB12 on Main Board +BAT TB12-1 (VRadio1) Black TB12-2 (GND) 7. If necessary, return the main board and mounting bracket to the down position. Tighten the thumbscrews, and shut the enclosure door. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 92 AutoWAVE Radio Option Connections are shown in the figure below. For a detailed wiring diagram, 3-0500-072 (radio kit) or 3-0500-073 (radio ready kit). Figure 7–3. Connections for AutoWAVE radio option Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 7-7...
  • Page 93 Radio Options AutoWAVE Radio Option This page intentionally blank AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 94: General

     Note The internal battery option cannot be used with the 212A modem option.  Note The 212A modem option is not available with the AutoPILOT PRO  Tip Go to Appendix A for modem part number and kit information.

  • Page 95: Installation

    Mount the assembly onto the chassis bracket using the screws provided. Figure 8–1. 212A modem mounting (chassis bracket not shown) 3. Connect the modem ground (E1) to the ground stud at the bottom of the flow computer enclosure. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 96 (customer supplied) to the phone line connector on the modem (J6). 7. If necessary, return the main board and mounting bracket to the down position, tighten the thumbscrews, and shut the enclosure door. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 8-3...
  • Page 97 Connections are shown in the figure below. For a detailed wiring diagram, 3-0500-071 (modem ready kit) or 3-0500-093 (modem kit) in the drawing appendix. +12V Figure 8–2. Connections for 212A modem option AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 98: Front Panel Interface

    AutoCONFIG software by clicking the Knowledge Base icon. Using the Keypad The AutoPILOT PRO flow computer features a 4 x 4 keypad. The table below describes how to use the keys to operate the instrument. Figure 9–1.

  • Page 99: Contrast Adjustment

    Refer to the AutoCONFIG software help for specific details on the menus, information on the types of keypad menu lists, and instructions on how to add menus to or remove menus from the keypad lists. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 100 LogicalOR – Discrete Logical OR LogicalAND – Discrete Logical AND FPSumCalc – Floating Point Summary FPCopy – Floating Point Copy CommPortDef – Communications Port Definition ModbusSlave – Modbus Slave Communication Block Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 9-3...
  • Page 101 Front Panel Interface Getting Started Table # Menu Heading ModbusMstr – Modbus Master Communication Block Chromatograph TankGauge GasQuality – Gas Components LogAllocTable – Historical Data Log AA_AllocTable – Audit/Alarm Data Log AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 102: Chapter 10 Functional Description

    AutoCONFIG software help system. Meter Types The AutoPILOT PRO flow computer provides support for differential pressure meter and linear meter types. For differential pressure meters, the instrument supports orifice, V-Cone, annubar, and slotted DP installations.
  • Page 103 The results of this calculation are then used as the input into the Fwv equation to obtain the Fwv factor. 10-2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 104: Averaging Techniques

    Averaging Users may configure the AutoPILOT PRO flow computer to support one of the four averaging techniques as outlined in the API Ch 21.1. Techniques 1. Flow dependent time-weighted linear averaging 2.

  • Page 105: Historical Data

    Pipe Diameter (Snapshot) Orifice Diameter (Snapshot) Atmospheric Pressure (Snapshot) Pressure Base (Snapshot) Temperature Base (Snapshot) Average Differential Pressure Average Static Pressure Average Gas Temperature Flow Status (Snapshot) Accumulated Volume (Current Log Period) 10-4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 106 Average Water Content Average Hydrogen Sulfide Content Average Hydrogen Content Average Carbon Monoxide Content Average Oxygen Content Average I-Butane Content Average N-Butane Content Average I-Pentane Content Average N-Pentane Content Average C6+ Content Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 10-5...
  • Page 107 Average Gas Temperature Flow Status (Snapshot) Accumulated Volume (Current Log Period) Accumulated Energy (Current Log Period) Hourly Flow Rate (Snapshot) Daily Flow Rate (Snapshot) Hourly Energy Rate (Snapshot) Daily Energy Rate (Snapshot) 10-6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 108 Average I-Butane Content Average N-Butane Content Average I-Pentane Content Average N-Pentane Content Average C6+ Content Average N-Hexane Content Average N-Heptane Content Average N-Octane Content Average N-Nonane Content Average N-Decane Content Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 10-7...

  • Page 109: Security

    When users log in, flow is not affected unless the unit is in maintenance mode. Before entering maintenance mode, the unit asks the user if the inputs should be frozen. 10-8 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 110: Communication Functions

    Functional Description Communication Functions Communication The AutoPILOT PRO flow computer uses one communications port definition block per serial port. The block can be used to specify the port as Functions a Master or slave. When in Master mode, the communications block...
  • Page 111 Slave Mode Password #2 Value Slave Mode Password #2 Security Access Mask Slave Mode Password #3 Modbus Register Number Slave Mode Password #3 Value Slave Mode Password #3 Security Access Mask 10-10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 112 Modbus Register Item #1 (Starting Register Number + 0) Modbus Register Item #2 (Starting Register Number + 1) Modbus Register Item #3 (Starting Register Number + 2) Modbus Register Item #100 (Starting Register Number + 99) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 10-11...
  • Page 113 Modbus Register Item #1 (Starting Register Number + 0) Modbus Register Item #2 (Starting Register Number + 1) Modbus Register Item #3 (Starting Register Number + 2) Modbus Register Item #50 (Starting Register Number + 49) 10-12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 114: Chapter 10 Maintenance

    Maintenance Warning For hazardous area installations: In the event of a fault condition, the AutoPILOT PRO flow computer cannot be serviced by the customer. No repair to faulty assemblies should be attempted. Faulty assemblies must be replaced with identical replacements. All repairs or part replacements must be done by Thermo Fisher or its appointed repair agent.
  • Page 115 (reference Figure 3–4). 3. Return the main board and mounting bracket to the down position. 4. Ensure all wiring and connections to the main board are disconnected. 11-2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 116 9. If you installed the communication expansion board, replace the two screws that secure it to the main board. 10. Ensure all wiring is reconnected to the main board. 11. Shut the enclosure door. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 11-3...

  • Page 117: Replacing Option Boards

    1. Open the enclosure door. 2. Gently lift up the battery retainer and lift the battery out. 3. Install the new battery, ensuring it is secured by the retainer. 4. Shut the enclosure door. 11-4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 118: Upgrading The Firmware

    Use the AutoCONFIG software to warm boot the RTU (Tools > Warm Restart). If the flow computer finds that the application image is invalid, “AutoPilot Pro B-2” should be displayed on the LCD. b. An alternate method of warm booting the flow computer is to set a jumper on J39 pins 5 and 6 on the main board.
  • Page 119 7. Establish communications with the flow computer. The No Display List screen will appear on the flow computer display. You will need to re-enable any calculations that were running before the upgrade. 11-6 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 120: Chapter 11 Getting Help

    +86 (10) 8419-3580 fax +44 (0) 1606 548711 fax A-101, 1CC Trade Tower Senapati Bapat Road Pune 411 016 Maharashtra, INDIA +91 (20) 6626 7000 +91 (20) 6626 7001 fax www.thermofisherscientific.com Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide 12-1...

  • Page 121: Warranty

    Getting Help Warranty Thermo Scientific products are warranted to be free from defects in Warranty material and workmanship at the time of shipment and for one year thereafter. Any claimed defects in Thermo Scientific products must be reported within the warranty period. Thermo Fisher shall have the right to inspect such products at Buyer’s plant or to require Buyer to return such...

  • Page 122: Appendix A Ordering Information

    Appendix A Ordering Information Replacement Table A–1. Main board Parts Part Number Description 3-0500-003 AutoPILOT PRO main board, Div. 2 5-3980-015 Lithium backup battery Table A–2. MEB & I/O expansion options Part Number Description 3-0443-918 AutoMITTER SIB, CSA 3-0443-1021 AutoMITTER SIB, ATEX/Brazilian installations 3-0459-087 12/24 Vdc converter board, Div.

  • Page 123: Transducer Options

    Transducer, MXA745, 1500 psia, 400”, SS 3-0500-243 Transducer, MXA870, 4500 psig, 400”, SS 3-0500-244 Transducer, MXA870, 4500 psig, 400”, CS 3-0500-245 Transducer, MXA870, 4500 psig, 400”, SS, NACE 3-500-250 Kit, Retro Fit for new Transducers AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 124: Kits

    Kit, MDS radio ready with coaxial protector 3-0500-093 Kit, 212A modem 3-0500-104 Kit, AutoMITTER SIB, CSA, for metal enclosures 3-0500-130 Kit, RTD probe, 10’ flex armor cable 3-0500-131 Kit, RTD probe, 15’ flex armor cable Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide A-3...
  • Page 125 Ordering Information Kits This page intentionally blank AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 126: Appendix B Specifications

    4-line X 16-character LCD. Keypad 4 X 4. Temperature range -40°C to +85°C. Power supply Standard 10–30 Vdc external power supply. Optional 12 V, 28 AH internal, rechargeable lead acid battery. Table B–2. Certifications Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 127 Each terminal board provides 4 inputs with 14-bit resolution, 0–5 V. Current input 4–20 mA can be converted to voltage input by an external 250-ohm resistor. Full scale ± 0.1% over operating temperature range. AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 128 Table B–4. Radio & modem options Thermo Scientific AutoWAVE radio 1 W, 900 MHz Spread Spectrum MDS 9810 radio 1 W, 900 MHz Spread Spectrum Thermo Scientific 212A modem Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide B-3...
  • Page 129 Specifications AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 130: Appendix C Main Board Jumper Settings & Connections

    J39 pins 3-4 J39 pins 5-6 J39 pins 7-8 J39 pins 9-10 J39 pins 11-12 J39 pins 13-14 J39 pins 15-16 JP17 JP25 JP27 *JP27 on solder side of main board. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 131 Main Board Jumper Settings & Connections Jumper Settings Figure C–1. Factory set jumpers on the main board AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 132: Other Settings

    LCD Contrast IRQ (optional) The LCD contrast is also controlled through the keypad. Pulse input mode option (CH1). Magnetic sensor mode: 1, 5 = ON. Slot sensor mode: 2, 3, 6 = ON. Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide C-3...

  • Page 133: Connectors

    Communication expansion board connector Solder side of main board I/O expansion backplane connector Solder side of main board Local Honeywell smart transducer connector Solder side of main board Local Honeywell smart transducer connector AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 134 Main Board Jumper Settings & Connections Connectors Figure C–2. Connectors on the main board Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide C-5...
  • Page 135 Main Board Jumper Settings & Connections Connectors This page intentionally blank AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 136: Appendix D Wiring Quick Start

    Table D–1. General assembly drawing Drawing # Description Page 0-0500-114 AutoPILOT PRO flow computer general assembly drawing, CSA 0-0500-186-CSA AutoPILOT PRO XL flow computer general assembly drawing, CSA (For discussion, reference Chapter Table D–2. Wiring diagrams & external battery enclosures Drawing # Description Page...
  • Page 137 Typical discrete input wiring for 2-DI/DO MEB or 4-DI MEB D-27 3-0500-066 2-DI/DO MEB wiring diagram, Div. 2 D-28 3-0500-067 4-DI MEB wiring diagram D-29 3-0500-068 4-DO MEB wiring diagram D-30 Typical pulse input wiring for 2-PI MEB D-31 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 138 (AI) board option Typical analog input wiring for the AI expansion board D-43 Connecting the communication expansion board to the I/O D-43 expansion backplane and the AutoPILOT PRO main board System setup for RS232 mode D-44 System setup for RS485 mode D-45...
  • Page 139 Wiring Quick Start Figure D–1. 0-0500-114: AutoPILOT PRO flow computer general assembly drawing, CSA (sheet 1 of 4) AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 140 Wiring Quick Start Figure D–2. 0-0500-114: AutoPILOT PRO flow computer general assembly drawing, CSA (sheet 2 of 4) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-5...

  • Page 141: Autopilot Pro Flow Computer General Assembly

    Wiring Quick Start Figure D–3. 0-0500-114: AutoPILOT PRO flow computer general assembly drawing, CSA (sheet 3 of 4) AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 142: Drawing, Csa

    Wiring Quick Start Figure D–4. 0-0500-114: AutoPILOT PRO flow computer general assembly drawing, CSA (sheet 4 of 4) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-7...
  • Page 143 Wiring Quick Start Figure D–5. 0-0500-186-CSA: AutoPILOT PRO XL flow computer general assembly drawing, CSA (sheet 1 of 3) AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 144 Wiring Quick Start Figure D–6. 0-0500-186-CSA: AutoPILOT PRO XL flow computer general assembly drawing, CSA (sheet 2 of 3) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-9...
  • Page 145 Wiring Quick Start Figure D–7. 0-0500-186-CSA: AutoPILOT PRO XL flow computer general assembly drawing, CSA (sheet 3 of 3) D-10 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 146 Wiring Quick Start Figure D–8. 1-0500-026: General wiring diagram, AutoPILOT PRO XL (sheet 1 of 4) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-11...
  • Page 147 Wiring Quick Start Figure D–9. 1-0500-026: General wiring diagram, AutoPILOT PRO XL (sheet 2 of 4) D-12 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 148: General Wiring Diagram, Autopilot Pro Xl

    Wiring Quick Start Figure D–10. 1-0500-026: General wiring diagram, AutoPILOT PRO XL (sheet 3 of Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-13...
  • Page 149 Wiring Quick Start Figure D–11. 1-0500-026: General wiring diagram, AutoPILOT PRO XL (sheet 4 of D-14 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 150: External Battery System Assembly Drawing

    Wiring Quick Start Figure D–12. 8-0500-082: External battery system assembly drawing (sheet 1 of 1) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-15...

  • Page 151: External Battery System With Asc Regulator Assembly Drawing

    Wiring Quick Start Figure D–13. 8-0500-083: External battery system with ASC regulator assembly drawing (sheet 1 of 1) D-16 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 152: Autopilot Pro Main Board Connectors

    Wiring Quick Start Figure D–14. 4-0500-003: AutoPILOT PRO main board connectors (component side) (sheet 1 of 2) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-17...

  • Page 153: Tb1-Tb3: Typical Analog Input Wiring For Low-Power Transmitter

    Wiring Quick Start Figure D–15. AutoPILOT PRO main board connectors (solder side) (sheet 2 of 2) Figure D–16. TB1–TB3: Typical analog input wiring for low power transmitter D-18 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 154: Tb5: Typical Discrete Output Wiring

    Wiring Quick Start Figure D–17. TB4: Typical RTD wiring Figure D–18. TB5: Typical discrete output wiring Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-19...

  • Page 155: Tb6: Typical Discrete Input Wiring

    Wiring Quick Start Figure D–19. TB6: Typical discrete input wiring Figure D–20. TB7: Typical pulse input wiring D-20 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 156: Tb10: Solar Panel Wiring For Internal Battery Option

    Wiring Quick Start Figure D–21. TB10: Solar panel wiring for internal battery option Figure D–22. 3-0500-017: Internal battery wiring diagram Figure D–23. TB11: System power supply input to power distribution terminal block Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-21...
  • Page 157 Wiring Quick Start Figure D–24. 0-0500-106: Basic system wiring diagram D-22 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 158 Wiring Quick Start +12V +12 (TB16-6): +12 VDC NOMINAL, 5 mA MAX LOAD Figure D–25. TB16: Host serial communication port Figure D–26. TB15: MEB interface connector to MEB terminal block Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-23...
  • Page 159 Wiring Quick Start Figure D–27. 0-0500-106: Wiring diagram for MEB interface connector (main board TB15) D-24 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 160: Meb Installation Locations

    Wiring Quick Start Figure D–28. MEB installation locations Figure D–29. Typical output connections to 2-D/A MEB Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-25...
  • Page 161 Wiring Quick Start Figure D–30. 3-0500-065: 2-D/A MEB wiring diagram, Div. 2 D-26 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 162: Typical Discrete Output Wiring For 2-Di/Do Meb Or 4-Do

    Wiring Quick Start Figure D–31. Typical discrete output wiring for 2-DI/DO or 4-DO MEB Figure D–32. Typical discrete input wiring for 2-DI/DO or 4-DI MEB Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-27...
  • Page 163 Wiring Quick Start Figure D–33. 3-0500-066: 2-DI/DO wiring diagram D-28 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 164 Wiring Quick Start Figure D–34. 3-0500-067: 4-DI MEB wiring diagram Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-29...
  • Page 165 Wiring Quick Start Figure D–35. 3-0500-068: 4-DO MEB wiring diagram D-30 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 166: Typical Pulse Input Wiring For 2-Pi Meb

    Wiring Quick Start Figure D–36. Typical pulse input wiring for 2-PI MEB Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-31...
  • Page 167 Wiring Quick Start Figure D–37. 3-0500-069: 2-PI MEB wiring diagram D-32 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 168 Wiring Quick Start Figure D–38. 3-0500-080: 12/24 Vdc converter board wiring diagram Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-33...
  • Page 169 Wiring Quick Start +12V Figure D–39. 212A modem installation and wiring D-34 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 170 Wiring Quick Start Figure D–40. 3-0500-071: 212A modem ready wiring diagram Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-35...
  • Page 171 Wiring Quick Start Figure D–41. 3-0500-093: 212A modem wiring diagram D-36 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 172: Autowave Radio Installation And Wiring

    Wiring Quick Start +12V Figure D–42. AutoWAVE radio installation and wiring Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-37...

  • Page 173: Autowave Radio Wiring Diagram

    Wiring Quick Start Figure D–43. 3-0500-072: AutoWAVE radio wiring diagram D-38 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 174: Autowave Radio Ready Wiring Diagram

    Wiring Quick Start Figure D–44. 3-0500-073: AutoWAVE radio ready wiring diagram Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-39...

  • Page 175: Mds Radio Installation And Wiring

    Wiring Quick Start +12V Figure D–45. MDS radio installation and wiring D-40 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 176 Wiring Quick Start Figure D–46. 3-0500-081: MDS wiring diagram for radio ready kit Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-41...

  • Page 177: Connectors On The I/O Expansion Backplane

    Wiring Quick Start Figure D–47. 4-0500-040: Connectors on the I/O expansion backplane Figure D–48. 3-0500-026: Installing the I/O expansion backplane for the AI expansion option D-42 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 178: Connecting The Communication Expansion Board To The I/O

    Wiring Quick Start Figure D–49. Typical analog input wiring for AI expansion board Figure D–50. Connecting the communication expansion board to the I/O expansion backplane and the AutoPILOT PRO main board Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-43...

  • Page 179: System Setup For Rs232 Mode

    Wiring Quick Start Figure D–51. System setup for RS232 mode D-44 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...

  • Page 180: System Setup For Rs485 Mode

    Wiring Quick Start Figure D–52. System setup for RS485 mode Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-45...
  • Page 181 Wiring Quick Start Figure D–53. AutoMITTER SIB to AutoPILOT PRO flow computer wiring, ATEX/Brazilian installations D-46 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 182 Wiring Quick Start Figure D–54. 0-0497-516: AutoMITTER PRO transmitter wiring diagram, ATEX/Brazilian installations (sheet 1 of 2) Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-47...

  • Page 183: Automitter Pro Transmitter Wiring Diagram

    Wiring Quick Start Figure D–55. 0-0497-516: AutoMITTER PRO transmitter wiring diagram, ATEX/Brazilian installations (sheet 2 of 2) D-48 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 184 Wiring Quick Start Figure D–56. AutoMITTER SIB to AutoPILOT PRO flow computer wiring, CSA version Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide D-49...

  • Page 185: Automitter Pro Transmitter Wiring Diagram, Csa Version

    Wiring Quick Start Figure D–57. 0-0497-517: AutoMITTER PRO transmitter wiring diagram, CSA version D-50 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 186 4-DO MEB, 1-3, 4-9–4-10, A-1, A-2, B-2 specifications, B-1 address jumpers, 4-9 wiring, 3-8–3-10 connection to MEB terminal block, 4-9 battery discrete outputs, 4-9 backup on main board, 1-2, 2-4 wiring, D-27, D-30 replacement, 11-4 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide...
  • Page 187 NEMA 4X, 1-1, 2-1, 3-1 overview, 1-1 expansion backplane, 5-1, A-1, D-42 part numbers, A-2 local, D-17–D-23 pole mounting, 3-7–3-8 analog inputs, 1-2, 2-5, D-19 Ethernet, 1-2, 2-15 AutoMITTER SIB connection, 1-2, 2-12 INDEX-2 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 188 1-1, 2-1, 9-1–9-2 in the United States, 7-1 of modular expansion boards, 4-1–4-5 installing in hazardous areas, 3-13–3-16 main board, D-17–D-23 modular expansion boards, 4-1–4-5 backup battery, 1-2, 2-4, 11-4 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide INDEX-3...
  • Page 189 (MEB), 1-2, 1-3, 2-12, 4-1–4-13 expansion, 5-4, D-45 installation, 4-1–4-5 local port, 1-2, 2-14 part numbers, A-1, A-2 RTD, 1-2, 2-6, D-19 wiring, D-23–D-33 motherboard. main board INDEX-4 AutoPILOT PRO Flow Computer User Guide Thermo Fisher Scientific...
  • Page 190 UL, 1-1, 3-1, 7-1, 7-5 main board connections, 2-4–2-15, D-17–D-23 upgrading the firmware, 11-5 MDS radio, 7-2–7-4, D-40–D-41 USB, 1-2, 2-15 modular expansion boards (MEBs), 4-1–4-5, D-23–D-33 solar panel, 3-9, 3-12, D-21 Thermo Fisher Scientific AutoPILOT PRO Flow Computer User Guide INDEX-5...
  • Page 191 Thermo Fisher Scientific 81 Wyman Street P.O. Box 9046 Waltham, Massachusetts 02454-9046 United States www.thermofisher.com...

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