Clarke WOODWORKER CWL1000CF Operation & Maintenance Instructions Manual
Clarke WOODWORKER CWL1000CF Operation & Maintenance Instructions Manual

Clarke WOODWORKER CWL1000CF Operation & Maintenance Instructions Manual

40” copy function woodlathe
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40" COPY FUNCTION WOODLATHE
MODEL NO: CWL1000CF
PART NO: 6500689
OPERATION & MAINTENANCE
INSTRUCTIONS
GC1019 - ISS 2
ORIGINAL INSTRUCTIONS

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Summary of Contents for Clarke WOODWORKER CWL1000CF

  • Page 1 40” COPY FUNCTION WOODLATHE MODEL NO: CWL1000CF PART NO: 6500689 OPERATION & MAINTENANCE INSTRUCTIONS GC1019 - ISS 2 ORIGINAL INSTRUCTIONS...
  • Page 2: Specifications

    INTRODUCTION Thank you for purchasing this CLARKE Woodlathe. Before attempting to operate the lathe it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service.
  • Page 3: Safety Warnings

    SAFETY WARNINGS WARNING: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT 1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
  • Page 4 2. This lathe is designed for indoor environments and must not be used for other purposes. 3. If the lathe requires repair, always contact your Clarke dealer. Always insist on original spare parts. Repairs carried out by unauthorized persons may be dangerous and invalidate the guarantee.
  • Page 5 2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. 3. Disconnect the power tool from the power supply before making any adjustments, changing accessories, or storing the tool.
  • Page 6: Safety Symbols

    5. ALWAYS stop the lathe before removing workpieces, work supports or swarf from the table. 6. ALWAYS be sure that the workpiece is securely locked in position 7. ALWAYS keep hands and fingers away from the moving workpiece. SAFETY SYMBOLS The following safety symbols may be found on the machine.
  • Page 7: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz.
  • Page 8: Main Components

    MAIN COMPONENTS On/Off Switch Tailstock advance handle Speed control lever Open wrench Headstock centre spur Faceplate Copy tool locking lever Drift rod Face/Eyeshield Hex keys Copy tool holder Cutting tool(s) Copy tension adjuster T-spanner Copy follower Leadscrew handle Tool rest Toolrest support locking handle Tail stock spur assembly Toolrest support...
  • Page 9: Unpacking And Assembly

    UNPACKING & ASSEMBLY When unpacking, check for damage or omissions etc. Any found should be reported to your CLARKE dealer where the lathe was originally purchased. Do not discard the packaging until the lathe is assembled. WARNING: DUE TO THE WEIGHT OF THE LATHE BED ASSEMBLY IT IS ESSENTIAL THAT TWO PEOPLE PERFORM THE UNPACKING, ASSEMBLY AND POSITIONING.
  • Page 10 ASSEMBLY OF FACEPLATE, TAILSTOCK & LEADSCREW 1. If faceplate turning is required, screw the faceplate (24) onto the headstock spindle (42) while using the open wrench provided to prevent the spindle from turning. Tighten the faceplate as shown in Fig 2. 2.
  • Page 11 ASSEMBLY OF THE COPY FOLLOWER If the copy system is to be used proceed as follows; 1. Position the copy follower body (53) over the lead screw 3-way trunnion (77) and connect it using the copy pivot stud bolt (73) and tighten the nuts on each side as shown in Fig 5.
  • Page 12: Operation

    4. Fit the eyeshield (115) to the copy follower body using the socket-headed bolt (37) as shown in Fig 8. ASSEMBLING THE HAND CHISEL REST If the copy system is not being used, the standard tool rest for hand chisels can be used as follows: 1.
  • Page 13: Speed Control

    4. Avoid turning timber which has splits or substantial knots or voids and take special care if these are discovered. 5. Always use the lowest speed when starting a new workpiece. 6. When turning, always roughly turn the work to a cylinder at low speed.
  • Page 14 COPY TURNING 1. Take the template object which is to be copied and mark diagonal lines on each end in order to show the centre point before installing it in the copy stock position. Pierce the template with the copy spindle spur (8) and then tighten both ends equally to hold the template as shown in Fig 11.
  • Page 15: Maintenance

    In case of problems refer to TROUBLESHOOTING on page 17. If you are unable to rectify any faults, please contact your local dealer or Clarke International Service Department on 0208 988 7400 for assistance.
  • Page 16: Optional Accessories

    OPTIONAL ACCESSORIES The following accessories are also available from your Clarke dealer: Cup Turning Chuck 6500641 Screw Chuck 6500642 4-Jaw Independent Lathe Chuck 6500645 6” Faceplate (Right Hand) 6500647 8 Piece Chisel Set 6500649 Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 17: Troubleshooting

    TROUBLESHOOTING Problem Check Solution Motor will not run. 1. Defective/broken switch. Replace or return to your Clarke dealer for repair. 2. Damaged power cable. Replace cable or return to your Clarke dealer for repair. 3. Open circuit, loose Return to your Clarke dealer for connections or burned out repair.
  • Page 18: Parts Diagram

    PARTS DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 19: Parts List

    PARTS LIST PART NO DESCRIPTION PART NO DESCRIPTION Hand wheel Speed positioning lever Grub screw M6 x 10 Coil spring Support arm Nut M8 Washer 8mm Bolt M8 x 25mm Machine screw M6x 8 Speed control shaft Folded plate Socket head bolt M8 x 20 Movable plate Circlip Copy spindle...
  • Page 20 PARTS DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 21 PARTS LIST PART NO DESCRIPTION PART NO DESCRIPTION Bolt M6x25 Bolt M16 x 35 Copy toolholder rack Washer 16mm Copy toolholder pinion Lathe bed Circlip 8mm Washer 10mm Slot headed bolt Bolt M10 x 18 Copy tension spring Stand top plate Circlip 6mm Chisel rest Bearing 80200...
  • Page 22 PARTS DIAGRAM-BASE FRAME GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
  • Page 23: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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