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O P E R A T I N G I N S T R U C T I O N S Flexi Loop Safe sensor cascade hardware...
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Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
Implementation of a safety locking device......Installation and mounting..............40 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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SICK support..................... Indications of the LEDs................9.3.1 MS LED..................O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
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List of figures..................99 List of tables..................101 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
In many applications the target groups are assigned as follows to the manufacturer and organization operating the machine in which the safe sensor cascade is integrated: O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
Indicates a situation presenting possible danger, which may lead to property damage if not prevented. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Two LEDs are flashing in synchronism. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
This feature permits quick, safe shutdown. • no error masking O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
A string covers the complete safe sensor cascade from the connection on the safety controller to the terminator. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Including any connecting cables that might be used for the Flexi Loop YCON1 and YCON2 adapters. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop...
Flexi Soft. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Figure 6: Further processing of information Gateway Diagnostic information O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
The Flexi Loop MSTR2 accessory supports non-safe I/O functions in addition to the functions of the Flexi Loop MSTR1 accessory. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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If the IO-Link is connected, for example, to a PLC, then the MSTR2 Flexi Loop accessory and the PLC exchange data via this interface. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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Flexi Loop not in operation • cable connection • dynamic error 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
The safety switches connected are tested for cross-circuit and short-circuit as well as discrepancy and sequence errors. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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Loop OSSD node. Sensor signal outputs (e.g., for weak signals) or LEDs (e.g., for reset required) can be connected here. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Classic module. In addition the MSTR1 Flexi Loop accessory is used to monitor the sys‐ tem during commissioning and in operation. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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System monitoring during a wiring test without a safety controller configured 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
"Indications of the LEDs", page MS LED Figure 21: MS LED O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
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The only exception is the Flexi Loop YCON adapter. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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The loop integrity LED indicates the status of communication in the Flexi Loop safe sen‐ sor cascade. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
Flexi Loop nodes (AUX_OUT + VDC). At an ambient temperature of 40 °C. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Make sure the current drawn via VDC and AUX_OUT flows back via the GND pin. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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Figure 28: Direct connection to the power source for the Flexi Classic safety controller Power flow 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
(see "Subdivision of the safe sensor cascade", page 13). O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
10 Flexi Loop node. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Using a wire cross-section of 0.75 mm² will ensure that a sufficient input voltage is available even at the 15th Flexi Loop node. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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10th Flexi Loop node. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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To perform a reset, press and release the reset button. This action generates a high-active pulse lasting at least 100 ms but no longer than 30 s. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
AUX_IN input. The interlocking device for the safety locking device is connected at the AUX_OUT output. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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Safe cut-off path (guard position monitoring of the protective device and the interlocking device) 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Flexi Loop nodes will intervene in the switching behavior of the non-safe outputs AUX_OUT. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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Connect this signal with your application 7. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
The Flexi Loop nodes can be installed with what is known as a C-Fix bracket. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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The C-Fix brackets are suitable for mounting the Flexi Loop nodes on mounting profiles with T-slots. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
XTDI expansion module. The terminal pin assignments are listed in the “Flexi Soft Mod‐ ular Safety Controller Hardware” operating instructions. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
UE410-MU main module. The terminal pin assignments are listed in the “Flexi Classic Modular Safety Controller” operating instructions. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Figure 44: Connections of the Flexi Loop nodes FL_IN (male connector) FL_OUT (female connector) O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
This situation can result in overcurrent and a cable fire in case of a ground fault. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
"Implementation of a safety locking device", page O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
The stated colors apply on the usage of pre-assembled cables (should be checked). 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Figure 50: Connections of the MSTR1 Flexi Loop accessory FC_IN (male connector) O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
The stated colors apply on the usage of pre-assembled cables (should be checked). 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
The Flexi Loop YCON1 and YCON2 adapters are used to decouple the non-safe inputs and outputs of the Flexi Loop EMSS8 or OSSD8 nodes. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
Figure 55: Connections of the Flexi Loop YCON2 adapter 8-pin OSSD 5-pin AUX 5-pin OSSD O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
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The stated colors apply on the usage of pre-assembled cables (should be checked). 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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The OSSD devices must always be connected to the same voltage supply as the Flexi Loop node to which they are connected. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
FC_A1 on the MSTR Flexi Loop accessory, the output X2 to the connection FC_B1. If supported by the PLC. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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In this case prevent possible tampering by other measures (e.g. protected cable laying). O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
The commands and parameters contained in the IODD are displayed. If supported by the PLC. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Log into the configuration software for the standard controller as Specialist. Change to Parameter on the IO-Link port used. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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Applies for TwinCAT™, alternatively Store all User Data (SystemCommand 03h ParamDownloadStart - IO-Link Interface and System Speci‐ fication V.1.1 Table B.9). 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Applies for TwinCAT™, alternatively Store all User Data (SystemCommand 03h ParamDownloadStart - IO-Link Interface and System Speci‐ fication V.1.1 Table B.9). O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
Applies for TwinCAT™, alternatively Store all User Data (SystemCommand 03h ParamDownloadStart - IO-Link Interface and System Speci‐ fication V.1.1 Table B.9). 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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The value is 0 if there is no supply voltage on FC_IN. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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• bit 31 = Flexi Loop node 1 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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The event 6144 (1800h) Safety cascade interrupted indicates whether the safe sensor cascade is shut down. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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If a fault has been detected in the hardware in the safe sensor cascade, then the event is present. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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If the actual layout of the safe sensor cascade is different to the expected configu‐ ration, then the event is present. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
These checks must always be performed. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
The effectiveness of the protective device must be checked daily by a specialist or by authorized personnel. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
The only exception is the Flexi Loop YCON adapter. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Direction of propagation to the shutdown Flexi Loop node with shutdown O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
Table 32: AUX_OUT LED of the EMSS Flexi Loop nodes 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
LEDs of the PWRI power supply accessory Figure 63: LEDs of the PWRI power supply accessory O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
Table 39: Node LEDs of the MSTR1 and MSTR2 Flexi Loop accessory 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Green Table 41: Node LEDs of the MSTR1 and MSTR2 Flexi Loop accessory O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
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Table 43: IO-Link LED of the MSTR2 Flexi Loop accessory 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Table 45: Operating mode LED of the DIAG Flexi Loop accessory Possible as of main module firmware 4.00 and MSTR firmware 1.03. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
The test options contained in the IODD are displayed. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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° dynamic errors ° O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
Open an overview of incorrectly configured Flexi Loop nodes using the Node config. mis‐ match command. 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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The subindex Position contains the node position after which an interruption has been detected. O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
Table 48: Flexi Loop nodes and Flexi Loop accessories data sheet 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Table 48: Flexi Loop nodes and Flexi Loop accessories data sheet O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
Table 50: Additional data on the FLN-EMSS1100108 variant 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
(W × H × D) Table 53: Data sheet FLT-TERM00001 terminator O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
Current characteristic at 40 °C Tolerance Permissible continuous current Emergency shutdown 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
100 ms Table 56: Additional data on the FLA-MSTR00002 variant O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
Figure 70: Dimensional drawing Flexi Loop node (mm) 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Dimensional drawing terminator Figure 72: Dimensional drawing Flexi Loop termination element (mm) O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
Dimensional drawing C-Fix bracket Figure 73: Dimensional drawing C-Fix bracket (mm) 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Figure 74: Dimensional drawing FLA-MSTR00001 Flexi Loop accessory (mm) Figure 75: Dimensional drawing FLA-MSTR00002 Flexi Loop accessory (mm) O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
Figure 77: Dimensional drawing for Flexi Loop YCON adapter (EMSS/OSSD) 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Flexi Loop DIAG acces‐ sory Table 57: Compatibility O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
EMSS: female connector, M12, 5-pin Table 59: Part numbers Flexi Loop accessories 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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OSSD: female connector, M12, 5-pin Table 59: Part numbers Flexi Loop accessories O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
5 × 0.34 mm², 20 m Table 61: Part numbers pre-assembled cables 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
C-Fix bracket 2068830 Table 62: Part numbers mounting accessories O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
(part number: see the type label entry in the “Ident. no.” field). 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
Table 63: Checklist for the manufacturer O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
54. Connections of the Flexi Loop YCON1 adapter............51 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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76. Dimensional drawing DIAG Flexi Loop accessory (mm)........... 91 77. Dimensional drawing for Flexi Loop YCON adapter (EMSS/OSSD)......91 O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK...
53. Data sheet FLT-TERM00001 terminator..............84 54. Data sheet PWRI power supply accessory..............85 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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62. Part numbers mounting accessories................ 96 63. Checklist for the manufacturer..................98 O P E R A T I N G I N S T R U C T I O N S | Flexi Loop 8015836/YT10/2016-05-24 | SICK Subject to change without notice...
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LIST OF TABLES 8015836/YT10/2016-05-24 | SICK O P E R A T I N G I N S T R U C T I O N S | Flexi Loop Subject to change without notice...
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Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 More representatives and agencies E-Mail info@sick-india.com E-Mail info@sickautomation.co.za at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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