Rockwell Automation Allen-Bradley PowerFlex 700S Installation Instructions Manual

Frames 10...14 ip00, nema/ul open power structures

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Installation Instructions

PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL

Open Power Structures

This document provides instructions for the installation of PowerFlex® 700S and

700H frames 10...14, IP00, NEMA/UL Type Open power structures in a

customer supplied enclosure(s).

Topic

Additional Resources

Introduction

General Precautions

Product Handling

Required Steps

Enclosure Requirements

AC Choke Installation

Power Structure Installation

Internal Power Wiring

Control Frame Installation

PowerFlex 700H Control Connections

PowerFlex 700S Control Connections

du/dt Filter Installation

Output Power Wiring

Other Component Installation

Component Dimensions

Page

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 700S

Page 1 Installation Instructions PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures This document provides instructions for the installation of PowerFlex® 700S and 700H frames 10…14, IP00, NEMA/UL Type Open power structures in a customer supplied enclosure(s). Topic Page Additional Resources Introduction General Precautions...
Page 2 Some items shown in a Rittal enclosure are non- standard components and will require fabrication. Frames 10…14 can use the components listed in Table 1 Table 2 on page 3: Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 3 (2) These drives have dual current ratings; one for normal duty applications, and one for heavy duty (in parenthesis). The drive may be operated at either rating. (3) x = “D” for PowerFlex 700S and “C” for PowerFlex 700H. (4) AC input drives only. (5) Control frame width accommodates Rittal TS8 enclosure width. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 4 The voltage must be zero for all three measurements. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.
Page 5 • Frames 12 and 14 include a fiber optic cable set for internal control connections between power structures All power cables, busbars, enclosures, enclosure options and mounting IMPORTANT hardware are customer supplied. Power Structure AC Choke du/dt Filter Control Frame w/HIM Assembly Control Cables Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 6 (2) Two AC chokes are required for this frame 11 AC drive. (3) Two AC chokes are required per frame 12 AC drive. (4) DC input drive and packaging weight is equal to the weight of the power structure(s). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 7 (2) Six AC chokes and NFE modules are required for this frame 14 AC drive. (3) Three AC chokes and NFE modules are required for this frame 14 AC drive. (4) Two du/dt filters are required per frame 14 AC drive. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 8 Frame 10, 11 and 12 Size Drives Frame 13 and 14 Size Drives Max. 45° Angle Fasten the module symmetrically in at Fasten the module symmetrically in at least two (2) holes. least two (2) holes. Max. 45° Angle Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 9 9…14 Installation Instructions, publication PFLEX-IN006, for component weights. Construction According to EN60439-1 Ventilation See Airflow and Ventilation Requirements on page 13. (1) Refer to Frame 13 and 14 Component/Enclosure Configurations on page for more information. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 10 OPERATE AT HIGH VOLTAGE. REMOVE POWER OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING AND WAIT 5 MINUTES BEFORE SERVICING Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 11 Dimensions are in mm and (in.). (23.6) (31.5) C C C Figure 3 - Frame 13 with Three NFE Converters Dimensions are in mm and (in.). (31.5) (31.5) A A A C C C Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 12 C C C Figure 6 - Frame 14 with Six NFE Converters Dimensions are in mm and (in.). (31.5) (31.5) (31.5) (31.5) A A A C C C C C C A A A Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 13 If a flat roof is used, mount a V-shaped air guide on the underside of the roof to IMPORTANT direct the air flow horizontally. Side View Air Flow Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 14 Figure 7 - Enclosure Ventilation Example 6 0 0 m 8 0 0 m n . ) ( 2 3 . 6 i n . ) ( 3 1 . 5 i Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 15 Figure 8 - 600 mm (23.6 in.) Enclosure Air Recirculation Restriction Example Shield Between Air Duct Option Air Shield Option Enclosures Figure 9 - 800 mm (31.5 in.) Enclosure Air Recirculation Restriction Example Shield Between Air Duct Option Air Shield Option Enclosures Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 16 (2) These drives have dual current ratings; one for normal duty applications, and one for heavy duty (in parenthesis). The drive may be operated at either rating. (3) x = “E” for PowerFlex 700S and “F” for PowerFlex 700H. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 17 Frames 10…12 An upper support plate must be installed above the choke(s) if the enclosure is IMPORTANT transported in a horizontal position. Any fixed support plate must be equipped with air circulation holes. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 18 (4) Minimum distance from the top of the mounting rails to the enclosure floor. If the choke is installed in another location, the distance must be greater than 590 mm (23.2 in.) (5) Fan removal clearance. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 19 (1) Minimum distance from the top of the enclosure; this space is required for the DC busbars. (2) Dimension if the AC choke is installed at the bottom of the enclosure. If the choke is installed in another location, the distance must be greater than 300 mm (11.8 in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 20 PE rail of the enclosure. Frames 13 and 14 Route a grounding cable from the ground connector of the rectifying structure and power structure to the PE rail. Figure 13 - Power Structure Grounding Example PE Rail Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 21 ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored.
Page 22 AND WAIT 5 MINUTES BEFORE SERVICING AND WAIT 5 MINUTES BEFORE SERVICING L1 L1 L2 L2 L3 L3 Figure 15 - Frames 13 and 14 AC Choke to NFE Converters Cables/Busbars Front Busbars Shown Side Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 23 Figure 16 - Frame 13 DC Busbar and Fuse Placement DC+ Busbar DC– Busbar User Supplied Fuses Figure 17 - Frame 14 DC Busbar and Fuse Placement User Supplied Fuses DC+ Busbar DC+ Busbar DC– Busbar DC– Busbar Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 24 • UL - Only inverse time circuit breakers are acceptable for UL installations. (1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 25 (7) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 26 (7) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 27 (8) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 28 (8) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 29 700 (2 per phs) 170M6611 700 (2 per phs) 170M6611 20xJ920 1038 550 (3 per phs) 170M6609 550 (3 per phs) 170M6609 20xJ1K0 1162 630 (3 per phs) 170M6610 1038 630 (3 per phs) 170M6610 Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 30 20xK2K2 2400 – 2538 – 170M8610 – 2000 2143 – 170M8610 (1) 20DK820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. (2) Not available with 700S Control. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 31 20xM2K2 2000 – 2649 – 170M8610 – 1800 2237 – 170M8610 (1) 20DM820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. (2) Not available with 700S Control. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 32 2.3 m (7.5 ft) of the power structure. • To ensure proper grounding of the control frame assembly, attach the braided copper wire supplied on the control frame to the enclosure frame. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 33 DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING AND WAIT 5 MINUTES BEFORE SERVICING Frame 13 and 14 Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 34 DC BUS CONDUCTORS AND CAPACITORS DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING AND WAIT 5 MINUTES BEFORE SERVICING Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 35 Figure 20 - Frame 11 ASIC Board Location ASIC Board Assembly Figure 21 - Frames 13 and 14 ASIC Board Locations ASIC Board Assembly Inverters - Frames 13 and 14 Inverters - Power Structure #2 Frame 14 Only Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 36 • Ensure that the fiber optic cables do not contact sharp objects that can cause damage to the cables. • The fiber optic cables have a minimum bending radius of 50 mm (2.0 in.). Verify correct cable/connector placement. Connecting the wires incorrectly IMPORTANT could damage components. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 37 H21, H22, H23 H903 Star Coupler Board ASIC Board - Power Star Coupler Board Structure #2 ASIC Feedback Board - X900 ASIC Board - Power Structure #2 Power Structure #2 H903 Star Coupler Board Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 38 ASIC Feedback Board (Frames 12 and 14 Only) H900 Fiber Optic H901 Connectors X900 H902 H903 Figure 23 - PowerFlex 700H Fiber Optic Adapter Board Termination Points (Frames 10, 11 and 13) Fiber Optic Connectors Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 39 5. For Frames 10…12, replace the protective covers on the drive and continue with Output Power Wiring on page 49. For Frames 13 and 14, continue with Frames 13 and 14 NFE Converter to Inverter Connections on page Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 40 Voltage Feedback board. Refer to the figures 19, for the location of the ASIC board(s). Figure 25 - Frames 10 and 12 Voltage Feedback Board Location Power Structure #1 Frame 12 Only Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 41 Figure 26 - Frame 11 Voltage Feedback Board Location Voltage Feedback Board Assembly Figure 27 - Frames 13 and 14 Voltage Feedback Board Location Inverters, Power Structure # 1 - Frames 13 and 14 Voltage Feedback Board Assembly Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 42 Table 22 - Voltage Feedback Board Cable Designations Connect this Point … to this Point … Location Connector Location Connector Voltage Feedback Board Common Mode Filter Board Fiber Optic Interface or Fiber Optic Star Interface Board Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 43 Figure 28 - PowerFlex 700S Voltage Feedback Board Termination Points Figure 29 - Common Mode Filter Board Termination Points Figure 30 - PowerFlex 700S Fiber Optic Interface Board Termination Points (Frames 10, 11 and 13) Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 44 For frames 12 and 14, refer to Table 24 on page for cable designations and connection points and figures for connector locations. Verify correct cable/connector placement. Connecting the wires incorrectly IMPORTANT could damage components. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 45 Fiber Optic Star Interface Board H21, H22, H23 H903 Fiber Optic Star Interface Board ASIC Feedback Board - Power X900 ASIC Board - Power Structure #2 Structure #2 H903 Fiber Optic Star Interface Board Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 46 5. For Frames 10…12, replace the protective covers on the drive and continue with Output Power Wiring on page 49. For Frames 13 and 14, continue with Frames 13 and 14 NFE Converter to Inverter Connections on page Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 47 NFE Converters NFE Converters Inverters Inverters X2 X3 X2 X3 Terminal X2 X3 X2 X3 Connector Grommet NFE Converters Inverters Inverters NFE Converters Terminal X2 X3 X2 X3 Terminal Connector Connector Grommet Grommet Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 48 Busbar alignment should be vertical to allow the maximum flow of cooling air IMPORTANT through the enclosure. Connect power cables between the appropriate output power terminals (U/T1, V/T2, W/T3) and the input terminals of the du/dt filters. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 49 5 μH prior to joining the parallel cables at the motor end. Refer to Figure 36 below for details. Figure 36 - Frame 12 and 14 Output Power Wiring Example 5 m (16.4 ft) minimum Motor Motor Frame Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 50 OPERATE AT HIGH VOLTAGE. REMOVE POWER OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING AND WAIT 5 MINUTES BEFORE SERVICING V/T2 V/T2 U/T1 W/T3 U/T1 W/T3 Output Power Terminals Output Power Terminals Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 51 PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 38 - Frame 11 Note: 600V AC input, 460A and 502A frame 11 drives only have one set of Input Power Terminals. V/T2 W/T3 U/T1 Output Power Terminals Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 52 For installation of devices such as circuit breakers, fuses, EMC grounding etc. it is recommended that an installation plate be mounted in front of the AC choke. Installation The bottom portion must be left open for air circulation. Fuses must be user supplied. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 53 1120 (44.1) DANGER DANGER DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING 12 (0.47) Dia. 2 Places (12.8) Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 54 DC BUS CONDUCTORS AND CAPACITORS OPERATE AT HIGH VOLTAGE. REMOVE POWER AND WAIT 5 MINUTES BEFORE SERVICING 13 (0.51) Dia. 12 (0.47) Dia. (1.8) (3.9) 225 (8.9) 225 (8.9) 67 (2.6) Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 55 117.5 (15.0) (4.6) (1.6) (17.7) (0.6) (2.6) 18.5 Ø 13 (0.5) (0.7) 9 Places (0.9) (2.6) (0.8) (15.1) (2.6) (2.6) (6.1) AC Input Terminal Detail Section A-A Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 56 (26.7) (1.6) 19.5 18.5 Ø 13 (0.5) (9.1) (9.1) (4.7) (0.8) (0.7) (2.6) 9 Places (2.6) (0.8) (2.6) (2.6) (15.0) AC Input Terminal Detail (6.1) Section A-A Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 57 83.5 15.5 (21.8) (0.6) (9.1) (9.1) (3.3) Ø 13 (0.5) 9 Places (1.6) (5.9) 461.8 (0.8) (18.2) 254.2 (1.0) (2.0) (2.0) (10.0) Motor Terminal Detail Section A-A Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 58 (6.5) (0.5) Dia. (0.4 x 0.6) (1.7) (254) CHK0650 11 x 15 (19.6) (19.5) (9.6) (5.7) (7.9) (15.7) (15.8) (17.7) (8.1) (3.0) (0.8) (1.6) (0.8) (6.5) (0.4 x 0.6) (1.8) (384) (0.5) Dia. Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 59 (5.5) 12 Places 42.5 (0.67) (1.7) (1.02) (0.67) (19.7) Dimensions are in mm and (in.). (11.0) (3.5) (8.0) 14.5 (0.6) (1.4) (13.8) Ø 11 x 15L (16.5) (0.4 x 0.6L) Slot 8 Places Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 60 16 (0.6) 59 (2.3) 8.5 (0.3) Fiber Adapter Board (12.9) (11.8) Rear 146 (5.7) 64 (2.5) Side Front Frames 12 and 14 Star Coupler Board Rear Side Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 61 PowerFlex 700S and 700H Frames 10...14 IP00, NEMA/UL Open Power Structures Figure 48 - PowerFlex 700S Control Cassette (Removed from Control Frame) 65.0 (6.1) (2.6) (12.2) (12.8) (11.2) (12.0) (11.4) Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 62 (12.8) (17.6) (7.4) Field Installed Options Firmware Comm Firmware 32 (1.3) (4.8) 13 (0.51) Typ. 18 (0.69) Typ. 12 (0.47) Typ. 6 (0.24) Dia. 2 Places Detail Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 63 (12.8) (17.6) (7.4) Field Installed Options Firmware Comm Firmware 32 (1.3) (4.8) 13 (0.51) Typ. 17 (0.68) Typ. 12 (0.47) Typ. 6 (0.24) Dia. 2 Places Detail Dimensions are in mm and (in.). Rockwell Automation Publication PFLEX-IN020C-EN-P - July 2013...
Page 64 New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

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