Page 1 Operating Manual Pantera 4502 with Comfort Package 1 Self-propelled field sprayer (Euro 3A / Euro 4 Emission Standard) Please read this operating MG5577 manual before commissioning. BAG0166.5 12.18 Keep it in a safe place Printed in Germany for future use.
Page 2 Leipzig-Plagwitz 1872. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 3 + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5577 Compilation date: 12.18 ...
Page 4 We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. AMAZONEN-WERKE H. DREYER GmbH & Co. KG Postfach 51 D-49202 Hasbergen, Germany Tel.: + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 5: Table Of Contents
4.13.2 Permissible total weight and payload ..................46 4.13.3 Technical data spraying system..................... 50 4.13.4 Technical data, carrier vehicle ....................51 4.13.5 Emission values according to noise and vibration health & safety regulations ..... 52 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 6 Explanation for the valve chest ..................... 98 Agitators ..........................100 Suction port for filling the spray liquid tank ................. 101 Filling connection for pressure filling of the spraying agent tank ........102 Filter equipment ........................103 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 7 7.10 Configuration ........................154 7.11 Error messages ........................157 Start-up ..................... 158 Securing machine against accidental starting and rolling ............ 158 Driving on public roads ................159 Requirements for driving on public roads ................161 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 8 Air intake system of the engine ................... 224 13.6.9 Cooling system of the engine ....................226 13.6.10 Radiator ..........................227 13.6.11 Valve play ..........................228 13.6.12 Belt drive ..........................228 13.6.13 Electrical system of the engine ................... 229 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 9 Spray table for 7-hole nozzles ..................... 286 15.2.3 Spray table for FD nozzles ....................287 15.2.4 Spray table for drag hose unit ....................288 15.3 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser ..291 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 10: User Information
Item numbers in diagrams Numbers in round brackets refer to items in diagrams. The first num- ber refers to the diagram and the second number to the item. Example: (Fig. 3/6) • Figure 3 • Item 6 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 11: General Safety Instructions
If this is not the task of the user or if the user does not possess the appropriate technical knowledge, then they should report this fault to their superior (operator). Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 12 • Unauthorised design changes to the machine. • Insufficient monitoring of machine parts which are subject to wear. • Improperly executed repairs. • Disasters through the impact of foreign bodies and Acts of God. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 13: Representation Of Safety Symbols
Non-compliance with these instructions can cause faults on the machine or disturbance to the environment. NOTE Indicates handling tips and particularly useful information. These instructions will help you to use all the functions of your machine in the best way possible. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 14: Organisational Measures
As well as all the safety information in this operating manual, comply with the general, national regulations pertaining to accident prevention and environmental protection. When driving on public roads and routes you should comply with the statutory road traffic regulations. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 15: User Training
The personnel of a specialist workshop shall possess the ap- propriate knowledge and suitable aids (tools, lifting and support equipment) for carrying out the maintenance and repair work on the machine in a way which is both appropriate and safe. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 16: Safety Measures In Normal Operation
It is strictly forbidden to • drill holes in the frame or on the running gear. • increase the size of existing holes on the frame or the running gear. • weld support parts. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 17: Spare And Wear Parts And Aids
Immediately replace any machine parts which are not in a perfect state. Only use genuine AMAZONE spare and wear parts, or those ap- proved by AMAZONEN-WERKE, so that the type approval remains valid according to the national and international regulations. If you use...
Page 18: Warning Symbols And Other Signs On The Machine
2. The consequence of non-compliance with the risk avoidance instructions. For example: causes serious injuries to fingers or hands. 3. Risk avoidance instructions. For example: only touch machine parts when they have come to a complete standstill. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 19: Positions Of Warning Symbols And Other Labels
General Safety Instructions 2.13.1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine. Fig. 1 Fig. 2 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 20 General Safety Instructions Fig. 3 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 21 • Maintain an adequate safety distance from any suspended loads or raised machine parts. • Ensure that all personnel maintain an ade- quate safety distance from suspended loads or raised machine parts. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 22 • Read and observe the instructions in the operating manual before carrying out any maintenance or repair work. • If you are injured by hydraulic fluid, contact a doctor immediately. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 23 Danger from unintended continued move- ment of the machine. Causes serious, potentially fatal injuries any- where on the body. Secure the machine against unintentionally roll- ing away. MD 175 The torque for the bolt connection is 450 Nm. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 24 Depending on the type of intervention, read and understand the information in the rele- vant sections of the operating manual. MD 211 Read and follow the operating manual and safety information before starting up the machine! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 25 This danger can cause extremely serious and potentially fatal injuries. Never use the clear water from the hand wash tank as drinking water. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 26: Potential Risks From Not Observing The Safety Instructions
Comply with the accident prevention instructions on the warning pic- tograms. When driving on public roads and routes, comply with the appropriate statutory road traffic regulations. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 27: Safety Information For Users
(e.g. hydraulic) machine points. • Only actuate externally-actuated machine parts when you are sure that no-one is standing within the prescribed safety dis- tance. • Take note of the working width when driving the machine, no Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 28 • Adjust your driving speed to the prevailing conditions.• Drive with great care in case of narrow track widths! • Before starting up the machine each time, always check their traffic and operational safety. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 29: Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Only use genuine AMAZONE hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years. This period includes any storage time of a maximum of two years.
Page 30: Electrical System
• Replace damaged cables immediately. • Old batteries must be disposed of according to regulations. • Store the batteries in a dry area during the winter periods (corro- sion). Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 31: Brake System
Park the machine in a safe place and secure the machine against unintentionally rolling away (parking brake, wheel chocks), before carrying out work on the tyres! • Tighten or retighten all the fixing screws and nuts in accordance with the specifications of AMAZONEN-WERKE. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 32: Field Sprayer Operation
• Only fill field sprayers ο using a free flow from the mains water supply. ο using genuine AMAZONE filling equipment. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 33: Cleaning, Maintenance And Repair
• Spare parts must meet at least the specified technical require- ments of AMAZONEN-WERKE. This is ensured through the use of genuine AMAZONE spare parts. • Anti-freeze: The fluid must be drained from all lines, pumps and containers.
Page 34: Loading
1 Front lashing point (Fig. 4/1) Fig. 4 • 2 Rear lashing points (Fig. 5/1) When loading, lower the machine using the hydro-pneumatic spring suspension. Reactivate the hydro- pneumatic spring suspension again before use, see page 63. Fig. 5 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 35: Product Description
Spray liquid tank with agitator, filling level indicator, flushing wa- ter tank • Induction device, tank cleaning nozzles • Electrical remote control of the field sprayer, job memory and GPS applications with control terminal and multi-function stick • Vehicle operation with AMADRIVE control terminal. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 36: Overview Of The Assemblies
(4) Wheels with hydrostatic drive (10) Foldable cover – Spraying technology (left (5) Hand wash tank and soap dispenser and and right) drain (11) Work floodlights (6) Front lighting (12) Folding cover for the front storage com- partment Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 37: Operating Instructions And Third Party Documentation
(only for Euro 3 Emission Standard) (6) Exterior cleaning Operating instructions and third party documentation This operating manual of the machine and documentation of third parties are located in the service case. Please observe the enclosed third-party documentation! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 38: Safety And Protection Equipment
Super-L boom from folding out unintention- ally Fig. 8 (1) Railing to protect against falling (2) Fire extinguisher behind the cover Fig. 9 (3) Emergency exit on the right side of the cab- Fig. 10 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 39: Transportation Equipment
(4) Rear-view mirror Fig. 11 (1) Rear lights / brake lights (2) Turn indicators (3) Marker lights (4) Number plate holder Fig. 12 (1) 2 x 3 reflectors, yellow (lateral view: distance of max. 3m) Fig. 13 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 40: Intended Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of genuine AMAZONE spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: •...
Page 41: Regular Device Inspections
However their service life is reduced by use at low temperatures (e.g. AUS in frosty conditions). The materials and components used for AMAZONE field sprayers are safe for liquid fertiliser. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 42: Danger Areas And Danger Points
• near the hot exhaust system on the tractor, in particular with active regeneration of the diesel particle filter Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 43: Rating Plate And Ce Mark
Maximum flow to the sprayer boom of 200 l/min (HighFlow 400 l/min). • Maximum flow per part-width section of 25 l/min (with 2 spray lines: 40 l/min per part-width section). • Maximum flow per nozzle body of 4 l/min. 4.12 Maximum permissible application rate Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 44 2. Read the application rate per hectare depending on the speed from the spray table (See page 281). Pantera 4502, pump 2 x P 260, Super L 36 m, 72 nozzles, 10 km/h Example: Permissible application rate...
Page 45: Technical Data
1200 480/80 R42 [kg] 1264 480/80 R46 [kg] 1464 520/85 R38 [kg] 1248 520/85 R42 [kg] 1580 620/70 R38 [kg] 1440 650/65 R38 [kg] 1568 710/60 R38 [kg] 1760 Other special equipment [kg] Max. 100 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 46: Permissible Total Weight And Payload
The value for the permissible total weight can be taken from the table on page 47 or on the following pages. Payload = permissible total weight - basic weight WARNING Only discs without openings, welded all-round are permitted for the wheels for safety reasons. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 47 2350 2400 2400 2400 2400 2400 2350 2400 2400 2400 2400 2500 2500 2600 (from – to) Ground clear- 1190 1225 1150 1150 1150 1210 1140 1190 1200 1130 1180 1150 1100 1090 ance [mm] Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 48 2600 2600 2600 2600 2700 Ground clearance [mm] 1180 1250 1180 1180 1250 1250 1230 1230 1220 (running gear down) Ground clearance [mm] 1630 1700 1630 1630 1700 1700 1680 1680 1670 (running gear up) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 49 2250 - 2250 - [mm] Track width (from – to) 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 [mm] Track width 1110 1070 1060 1070 1105 1130 1060 1120 1050 1100 (from – to) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 50: Technical Data Spraying System
Spray pressure display digital spray pressure display Suction filter 50 (80) mesh Main agitator Fill level dependent control Additional agitator Infinitely adjustable Spray rate control Ground speed related, via job computer Nozzle height [mm] 500 - 2500 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 51: Technical Data, Carrier Vehicle
Coolant quantity Cooling liquid 38 l Lubricant replacement With filter 15.5 l quantity Electrical system 12 Volt Battery 12 Volt 180 Ah Alternator 12 Volt 200 A Fuel tank Content 230 l DEF-Tank (Euro 4) Content Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 52: Emission Values According To Noise And Vibration Health & Safety Regulations
Measuring device: OPTAC SLM 5. Vibrations: The job-related emission value (daily vibration exposure) is 0.44 m/s measured during operation at the driver's seat Measuring device: Pietzotronics 356B41 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 53: Structure And Function, Carrier Vehicle
The oil has to be changed after the first 50 to 150 operational hours (while the engine is still warm!), the oil filter and fuel filters also have to be replaced. In the event of queries on maintenance, observe the details of the engine manufacturer. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 54: Engine Fuel System
Water can cause damage to the fuel system and leads to the formation of rust. Avoid driving until the fuel tank is empty. → Air and impurities in the residual petrol may enter the system and reduce the service life or block the fuel pump. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 55: Exhaust Gas Treatment
During regeneration, the diesel particle filter on the machine can get up to 500° hot. While the machine is running, always keep people away from it. The particle filter is continuously regenerated while the motor is run- ning. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 56: Reduction Of The Nitrogen Oxides In The Exhaust Gas (Scr)
System error An acoustic signal is issued if there is an error. If a serious error occurs, or if an error is not rectified, the system re- acts by reducing the power of the motor. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 57: Running Gear
For France only: if the track width is not adjusted small enough for road travel, the AMADRIVE will display a warning message and limit the speed. The track width is entered via the AMADRIVE and adjusted during an automatic adjustment drive. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 58: Pantera-W With Maximum Track Width Of 3 Metres
When travelling on roads, reduce the track width so that the transport width of 2.75 m is maintained. The maximum width of the machine is 3.46 m. Track width for travelling on roads Track width 3.0 m Fig. 18 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 59: Pantera-H With Hydraulic Height Adjustment
If tipping to the side occurs during the height adjustment due to a fault, cancel the procedure and lower the machine. Machine lowered (default position) Machine raised (only for driving on the field) Fig. 19 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 60: Steering
Rear wheel steering safety function: The rear wheel steering is deac- tivated when the driver leaves his seat. Reactivate the rear wheel steering using the driving lever (see Ama- drive message). → The rear wheels can steer immediately! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 61: Perform A Track Correction
5. Let go of the button and then turn back the steering. After correcting the track, drive a short distance straight ahead and check the alignment of all of the wheels. Repeat the track correction if necessary. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 62: Traction Control System
Total width of the machine: 2865 mm • Machine is equipped with warning signs When using the wide mudguards in road traffic, please observe the coun- try-specific specifications for the per- missible total width of the machine. Fig. 23 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 63: Hydro-Pneumatic Spring Suspension
Close the shut-off valve (Fig. 26/2): → When the engine is running, the machine is raised back to the standard height. The shut-off valves are located behind the right cover under the cabin. Fig. 25 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 64: Brake System
Each of the wheel chocks is attached with a thumb bolt in the front storage compartment un- der the tractor cab. Put the foldable wheel chocks into operating position by pressing the button and apply directly on the wheels before uncoupling. Fig. 26 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 65: Hydraulic System
(14) Front steering system (5) Driving pump (15) Rear steering system (6) Valve block 2 (16) Spring suspension (7) Retarder brake (17) Track (8) Diesel engine (18) Boom (9) Radiator fan 1 (10) Radiator fan 2 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 66: Hydraulic Pumps
Have all repair work or adjustments carried out by a specialist workshop. 5.13.3 Hydraulic oil tank (1) Hydraulic oil tank (2) Inspection glass (3) Fill opening with integrated oil filter (4) Electric sensor for measuring the oil level Fig. 28 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 67: Radiator
Radiator for charged air of the turbocharger Fig. 29 The air flow through the radiator may not be obstructed. For this reason the radiators have to be checked on a regular basis and cleaned using compressed air. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 68: Driver's Cabin
(10) Seat belt buckle (11) Folding helper's seat with cooling compartment underneath (12) Height-adjustable and folding armrest and operating unit (13) Sunblind (14) Ventilation nozzles (15) Loudspeaker (16) Door handle with lock (17) Door opening on the inside Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 69: Foldable Access Ladder
• Climb up and down the ladder facing the machine (3 point rule). An acoustic signal sounds as soon as the driver leaves the drivers seat if the ladder has not been lowered completely. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 70: Steering Column With Multi-Function Switch And Brake Pedal
To the rear: direction indicator, left side (in field mode: side-view floodlight, left side) Press in the ring: Fig. 33 → Windscreen washer system Turn the ring: → Windscreen wiper, switch on / fast Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 71 After the brakes are released, the machine accelerates to the speed selected using the driving lever. Light module (1) No function (2) Battery charger lamp (3) Indicators of the machine (4) High beam display (5) No function (6) No function Fig. 34 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 72: Adjusting The Driver's Seat
(1) inclination of the seat surface (2) move the seating surface to the front / rear (3) move the seat to the front / rear (4) seat height (5) backrest (6) inclination of the armrests (7) inclination of the backrest Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 73: Control Panel
(1) Driving lever with multi-function stick (2) Control terminal ISOBUS (3) Control terminal AMADRIVE (4) Emergency shutdown (5) Sticker with the AMAPILOT functions When operating the multi-function handle, also observe the operating instructions of the software ISOBUS! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 74 117. Hand brake that has not been actuated via the switch: The hand brake is activated automatically when turning off the ignition and released again when the ignition is switched on. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 75: Emergency Shutdown
(1) Automatic air-conditioning system (2) Mirror adjuster switch (3) CD radio with Bluetooth hands-free system (4) Rotary switch with parking light and driving light (5) Ventilation nozzles (6) Cooling compartment Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 76: Operating Elements, Safety And Maintenance
Warning when driving with ladder lowered. • Warning: Track width set according to the type approval. Field mode: Unlock rocker switch and push upwards. • Speed limited to 20 km/h. • Warning when driving with ladder lowered. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 77: Rear Right Side In The Cabin
After pressing the Override button, the motor can be started again and the machine can be run for 30 seconds. The button can be pressed several times. If there is an error in the motor control unit, then the Override button will flash, see AMADRIVE. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 78: Armrest
(1) Moving the armrest (2) Pivoting the armrest (3) Storage compartment under the armrest 5.15.10 Cooling compartment and ashtray Fig. 43 Under the helpers seat: (1) Cooling compartment (2) Switch for the cooling compartment (3) Ashtray Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 79: 5.15.11 Amatron / Amapad Control Terminal To Control The Field Sprayer
• the monitoring of the field sprayer during spraying operation. GPS options • Fully automatic part width section control • Parallel driving aid (integrated in the GPS switch application) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 80: 5.15.12 Air Conditioner
The cabin temperature is displayed in display field 8. The cabin tem- perature can be adjusted by pressing buttons 5 and 7. • Pressing once → -1° C Reduce temperature: • Pressing once → +1° C Increase temperature: Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 81 Room temperature sensor fault → Blue Switching outputs are switched off. Outlet air temperature sensor malfunction → Yellow Switching outputs are switched off Outside air temperature sensor fault → Switching outputs are still ready for operation Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 82: 5.15.13 Tractor Cab Air Filtration With Category 4 Safety Status
A pressure monitoring system is installed in the tractor cab. Layout In the cab roof, right side (1) Warning light If the cab pressure falls below 20 Pascal, the warning light illuminates. (2) 3-level switch for setting the blower fan speed. Fig. 46 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 83 Filter housing (1) Attachment point (2) Fan compartment with electronics (3) Activated carbon filter (4) Aerosol filter (5) Dust filter (6) Air inlet (7) Protective screen (8) Handle (9) Central connector Fig. 49 (10) Air outlet Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 84 → Increase the fan level manually by one level. The fan level can be increased twice. The activated carbon filter has to be replaced every three months regardless of the operational hours. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 85: 5.15.14 Covers And Compartments Outside The Cabin
(5) Windscreen wiper water container Front: Fig. 52 (1) Extraction hose storage (maximum payload 100 kg) (2) Removable protective brace (3) Wheel chock (4) Switch for the lighting (5) Pressure filling with stop button (option) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 86 Structure and function, carrier vehicle Right side: Fig. 53 (1) Battery (2) Brake system (3) Stop taps sprung suspension Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 87: Driving Lever With Multi-Function Stick
Fig. 55 A sticker with the default assignment can be stuck in the cab. For a freely assigned key as- signment, a new sticker can be applied over the default assignment. Fig. 56 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 88 Switch on / off boom part width sections, left side Switch on / off boom part width sections, right side Switch spraying on / off Reduce / increase application rate Boundary nozzles left side / right side Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 89 Lock / unlock swing compen- sation Raise / Lower rod boom Fold boom in / out Functions on all levels: Rear wheel steering to the left Rear wheel steering to the right Switchover 2 <->4 wheel steering Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 90: Camera System
Viewing angle of 135° • Heater and lotus coating • Infrared night-view technology • Automatic backlight compensation (1) Rear-view camera for reversing safely. (2) Camera for the right front wheel for driving through the tramline correctly. Fig. 59 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 91: Working Platform With Ladder
Never climb into the spray liquid tank. → Risk of injury from poisonous vapours! • It is strictly forbidden to ride on the field sprayer! → Riding on the machine creates a risk of falling! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 92 (4) Locking mechanism of the pivotable railing The maintenance flap (Fig. 62/1) on the opera- tion platform, to be opened using the square spanner (Fig. 62/2). The square spanner is located in the storage box in the drivers cabin. Fig. 61 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 93: Drawbar For Trailers
The drawbar of the trailer must be long enough to prevent collisions with the boom when driving in curves. Braking of the trailer is achieved by pressing the foot brake pedal as well as by actuating the driving lever. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 94 Instruct people to leave the danger area between the machine and the trailer before you approach the trailer. Coupling the trailer via the automatic drawbar is a one-man operation. Helpers as guides are not necessary. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 95: Coupling The Trailer
4. Disconnect the supply lines. 4.1 Release the supply line coupling head (red). 4.2 Release the brake line coupling head (yellow). 4.3 Pull out the connector of the trailer lighting. 5. Decouple the connecting equipment. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 96: Construction And Function Of The Field Sprayer
The agitator pump (10) supplies the main agitator (11) in the spray liquid tank. The automatic filling level dependent regulation (12) of the main agita- tor ensures for a homogeneous spray liquid in the spray liquid tank Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 97: Overview Control Terminal
(9) Pump On / Off (20) Switch tap Evacuate induction bowl / Ecofill (10) Filling level indicator (21) Switch tap - injector Suction from the induction bowl/Increasing the suction capacity (22) Spray gun for flushing the induction bowl Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 98: Explanation For The Valve Chest
Sucking from spray tank ο Sucking from flushing water tank • Button to control the suction chest Fig. 67 • Additional agitator setting tap ο Release residue ο Agitator Fig. 68 • Drain tap suction tap Fig. 69 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 99 Suction from induction bowl ο Increasing the suction capacity Fig. 72 All stop taps are • open when lever position is in direction of flow • closed when lever position is transverse to direction of flow Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 100: Agitators
(Fig. 74/1). The additional agitator is switched off when in setting tap position 0.The fastest stirring performance is available in position (Fig. 74/2). Safety device for drainage function on the pres- sure filter (Fig. 74/3). Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 101: Suction Port For Filling The Spray Liquid Tank
Carry the suction filter in the storage compart- ment under the cab. Before filling, connect the two suction hoses and the suction filter using the Camlock coupling and couple onto the suction connection. Fig. 75 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 102: Filling Connection For Pressure Filling Of The Spraying Agent Tank
Filling connection for pressure filling of the spraying agent tank (optional) • Filling with free flow path and swivel spout (Fig. 77). • Return flow safe direct filling. Fig. 76 (optional) Fig. 78/… (1) Filling connection with fill stop. Fig. 77 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 103: Filter Equipment
Fig. 78 Suction filter The suction filter filters • the spray liquid during the spraying opera- tion. • the water when filling the spray liquid tank via the suction hose. Mesh size: 0.60 mm Fig. 79 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 104 • 50 mesh/inch (standard), for nozzle size '02' to '05' Filter area: 5.07 mm² Mesh size: 0.35 mm • 100 mesh/inch, for nozzle size '015' and smaller Filter area: 5.07 mm² Mesh size: 0.15 mm Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 105 Construction and function of the field sprayer Bottom sieve in the induction bowl The bottom sieve (Fig. 83/1) in the induction bowl prevents lumps and foreign bodies from being drawn in. Fig. 82 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 106: Flushing Water Tank
Filling via the filling connection 1. Connect filling hose. 2. Fill the flushing water tank via the water network. → observe fill level display. 3. Fit the stopper cap on the filling connection. Fig. 84 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 107: Induction Bowl With Filling Connection For Ecofill And Canister Flushing
(4) Ring line to dissolve and induct crop protec- tion agent and urea. (5) Scale Fig. 86 Water escapes from the canister flush- ing nozzle if • the pressure plate is pressed downwards. • the closed folding cover is pressed downwards. Fig. 87 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 108 (optional)  Button to lift the induction bowl.  Button to lower the induction bowl. Always lift the induction bowl to the end position so that the permissible transport width is not exceeded. Fig. 89 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 109: Hand Wash Tank
Risk of being poisoned by unclean Fig. 91 water in the fresh water tank! Never use the water from the hand wash tank as drinking water. The ma- terials used to construct the fresh wa- ter tank are not food-safe. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 110: Pumps
Technical data: pump equipment Pump equipment 2 x P260 bei 0 bar Delivery capacity at nominal speed [l/min] bei 10 bar Power requirement [kW] 12.6 Construction type 4- cylinder piston diaphragm pump Pulsation damping Pressure reservoir Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 111: Construction And Function Of The Sprayer Boom
Fig. 93 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 112 Direct people out of the danger area of the machine before raising or lowering the sprayer boom using height adjustment. Always align the sprayer boom parallel to the ground; only then can the specified spraying height be achieved on all nozzles. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 113 Working with the sprayer boom folded out on one side Working with the sprayer boom only folded out on one side is only permissible • with the swing compensation locked. • briefly for passing obstacles (trees, electricity pylons, etc.). Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 114 • The swing compensation (Fig. 95/2) is locked when the closed lock symbol appears in the control terminal display. • To lock the swing compensation, keep the button pressed! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 115: Super-L Boom
(4) Motor valves for switching the boom part width sections on and off (5) Bypass valve (6) Pressure relief (7) Pressure sensor Fig. 98 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 116: Reduction Joint On The Outer Boom (Optional)
2 bolts lock the folded and unfolded outer element in its respective end positions. CAUTION Before road transport, unfold the outer elements again so that the transport locking mechanism is active when the boom is folded. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 117: Boom Width Reduction (Option)
4. Deactivate the respective boom part width sections in the on- board computer. 5. Perform work with reduced working width. Close the stop tap for the boom damping. • For road transport • For use with full working width Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 118: Boom Extension (Option)
(1) Boom extension in transport position (2) Boom extension in working position (3) Stop tap for the outer nozzle Stop tap opened Stop tap closed (4) Wing bolts for securing the boom extension in the transport or working position Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 119: Tilt Adjustment
50 cm. When switched back on again, the sprayer boom is lowered back to the calibrated height. Refer to control terminal instruction manual. • Setting the ultrasound sensors: → see Fig. 102 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 120: Spray Lines
(6) DUS stop tap (2) Flow meter (7) Pressure control valve (3) Boom part width section valves (8) Check valve (4) Bypass valve for low application rates (9) Pressure control valve (5) Pressure circulation line Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 121: Technical Data
Formula for calculating the required distance in [m] for spraying out the undiluted residue in the spray line: Undiluted residue [l] x 10,000 [m /ha] Required distance [m] = Spray rate [l/ha] x working width [m] Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 122 20,5 26,0 26,5 29,5 41,0 7-6-7-7-8-8-8-7-7-6-7 24.0 30.0 30.5 33.5 44.0 6-6-6-6-6-6-6-6-6-6-6-6-6 28,0 34,5 35,0 38,0 47,0 8-9-9-9-10-9-9-9-8 21,0 26,5 27,0 30,0 42,0 8-6-7-7-8-8-8-7-7-6-8 24.0 30.0 30.5 33.5 45,0 7-6-6-6-6-6-6-6-6-6-6-6-7 28.0 34.5 35.0 38.0 48,0 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 123: Nozzles
The multiple nozzle head is switched off in the intermediate positions. This provides the possi- bility of reducing the working width of the boom. Flush the spray lines before twisting the multiple nozzle head to another nozzle type. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 124 The quadruple nozzle body can be equipped with a 25-cm nozzle holder. This results in a nozzle spacing of 25 The arrow indicates the label 25 cm when the nozzle spacing is set at 25 Fig. 108 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 125 Construction and function of the field sprayer Install the 25 cm nozzle holder. If the 25 cm nozzle holder is not used, close the supply with plugs. Fig. 109 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 126: Edge Nozzles
Fig. 111 Electric additional nozzle switching (optional) With the additional nozzle switching, another exterior nozzle is switched on using the control terminal, increasing the working width by one metre. Fig. 112 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 127: Automatic Single Nozzle Control (Optional)
Due to the 4-way nozzle bodies, several nozzles can be simultaneously active in a nozzle body. • For boundary treatment, an extra nozzle body can be separately configured. • LED single nozzle illumination integrated in the nozzle body. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 128 Symbol for nozzle housings - AmaSelect.  The arrow shows the direction of travel. → This is important for the assembly of the nozzles in the nozzle bodies! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 129: Application Rate Increase With Highflow
Y Return block switch tap Z Agitator / drain residual quantity switch tap The switch tap divides the volume flow into the agitator and HighFlow. It can be set as required between Position 0 and the maximum agitating intensity. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 130 (X) HighFlow switch tap (1) Switch box for application rate measure- ment (Y) Return block switch tap (2) Additional pressure filter (Z) Agitator / drain residual quantity switch tap (3) HighFlow additional agitator (4) Flow meter 3 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 131: Special Optional Equipment For Liquid Fertiliser
Different three-ray nozzles and their operational areas (at 8 km/h) • yellow, 50 - 80 l AHL/ha • red, 80 - 126 l AHL/ha • blue, 115 - 180 l AHL/ha • white, 155 - 267 l AHL/ha Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 132: Hole Nozzles / Fd Nozzles (Optional)
150 - 240 l AHL/ha • FD 05 190 - 300 l AUS/ha • FD 06 230 - 360 l AUS/ha • FD 08 300 - 480 l AUS/ha • FD 10 370 - 600 l AUS/ha* Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 133: Drag Hose Equipment For Super-L Boom (Optional)
6.24 Spray gun, with 0.9 m long spray tube without pressure hose (option) Use the spray gun only for cleaning. An accurate distribution of the crop protectant is not possible due to individual handling Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 134: Line Filter For Spray Lines (Optional)
Secure the spray gun against uninten- tional spraying using the locking mechanism (Fig. 119/1) • before each pause in spraying. • before depositing the spray gun in its holder after cleaning work is complete. Fig. 120 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 135: Lift Module
Lower the lifting module again before folding in the sprayer boom. The sprayer boom can otherwise not be put into the transport lock. • Always lift or lower the lifting module to the end position! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 136: Control Terminal Cover
Construction and function of the field sprayer 6.28 Control terminal cover The cover keeps the control terminal clean. (1) Control terminal cover (2) Lock (3) Handle (4) Control terminal illumination (5) Switch for the lighting Fig. 122 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 137: Attachment Kit Sensors Of The Psr Steering System (Optional)
The attachment kit is operated using a switch in the cab. The position of the attachment kit is indicated in Amadrive • PSR 0 - Transport position • PSR 10 - Working position Fig. 124 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 138: Accessories For Protecting The Plants
The following accessories serve to protect the plants in tall crops: • Wheel gear cover (1) Recommended if the wheel gear protrudes over the rim. • Stalk divider (2) • Flexible underbody cover, 80 cm wide Fig. 125 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 139: Amadrive Control Terminal
Headlands Cruise control ECO mode Spraying pump camera Steering type management Drive submenu Running gear submenu Sprayer submenu Light submenu Temperature Temperature Content Content Fuel tank reserve cooling water hydraulic oil flushing water spray liquid Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 140: Indicator Lights
Error messages present None DEF fill level (0-100%) (Euro 4) red – Refill DEF. Lifting module Raised Lowered Height (only Pantera-H) Raised Lowered PSR 0 - Transport position PSR mounting PSR 10 - Working position Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 141: Touch Sensitive Function Fields
Camera system with night-view technology Call up the configuration and diagnosis menu 10:34 (Clock) Menu for statistics, particle filters and consumption 009443 km (Total distance driven) Error messages present Press function field for more information! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 142: Instrument Panel
0-45 / 60 km/h in road mode ο 0-20 km/h in field mode • Motor speed with display from 0-2400 rpm • Total distance driven in km / • Time of day • Cruise control settings Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 143: Main Menu
Adjusting the track width in the main menu (1) Target track width (2) Actual track width While driving on the field: Switch on the track width adjustment Enter the setpoint track width. → The track width will be adjusted while driv- ing. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 144: Menu Structure Overview
AMADRIVE control terminal 7.4.1 Menu structure overview Drive Running gear Sprayer Lighting Sprayer data Pumps Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 145: Drive Submenu
Maximum engine speed 2000 rpm. Assign required engine speed to function fields: 1. Selection of the engine speed 2. To directly select any function field, press it for 3 seconds. → Function field is saved with the value displayed. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 146: Running Gear Submenu
→ The machine runs forwards at 2 km/h until the desired track width is reached and then automatically stands still. 4. Pull the driving lever backwards to the neutral position. Back to the main menu. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 147 Select raised or lowered machine. (only Pantera-H)) Press any function field for 3 seconds to select it directly. → Function field is saved with the value displayed. Track width Track width Machine Machine raised lowered (only Pantera-H)) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 148: Height Adjustment Pantera-H
If the adjustment procedure is interrupted by pulling back the driving lever, the running gear is lowered again when starting. The adjustment procedure has to be restarted. If the adjustment procedure takes longer than 120 seconds, the run- ning gear is also automatically lowered again. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 149: Sprayer Submenu
AMADRIVE control terminal Sprayer submenu Sprayer data Display the current operating data • Application rate • Spraying pressure • Spraying pump speed Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 150 480 - 540 rpm Assign function fields for direct selection 1. Selection of number of spray pumps via Press any function field for 3 seconds to select it directly. → Function field is saved with the value displayed. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 151: Work Lights, Submenu
Switches the work lights off. The work lights can only be switched on when the dipped beam is switched on. The side-view floodlights are switched on via the control lever for the indicators when in field mode. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 152: Operating Data
(Total distance driven) • Scroll to previous page • Leave operating data • Delete memory (keep pressed for 3 seconds) Euro 4 Emission Standard: • Only start the regeneration of the diesel particle filter when prompted. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 153 AMADRIVE control terminal • Delete memory (keep pressed for 3 seconds) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 154: Configuration
0.1 km/h to 1 km/h (4) Increment when setting the track width in the running gear menu: Setting range from 5 cm to 10 cm (5) Touch sensitivity of the touchscreen display. Setting range 0% to 100% Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 155 AMADRIVE control terminal (1) Language selection (2) Entering the tyres mounted The tyre size have to be selected correctly so that the set track width corresponds with the real track width. Only for customer services, password required Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 156 Lower the machine for transport on a low-bed trailer / lift machine for driving. Software information When restarting the lowered machine, the following message is shown: Running gear transport position selected. → Lift the machine before starting to drive. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 157: Error Messages
AMADRIVE control terminal 7.11 Error messages All error messages that have been issued can be displayed. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 158: Start-Up
ο when the machine is not secured against unintentional roll- ing using their parking brakes and/or wheel chocks. When carrying out such work, there is a high risk of contact with unsecured components. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 159: Driving On Public Roads
If required, reduce the track width in order to maintain the permissible overall width of 2550 mm. The wings form the outermost edge of the machine. The wheels may not stick out any further than them. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 160 The total width of the machine is 2750 mm. • Machines with wide mudguards (700 mm): The total width of the machine is 2865 mm. Please observe the country-specific specifications for the permissible total width of the machine. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 161: Requirements For Driving On Public Roads
Lower the lifting module (option) when transporting so that the maximum transport height of 4 m is maintained. • The row sensors of the PSR steering system with the attachment kit (optional) must be raised in the transport position. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 162: Driving With The Pantera
DANGER Risk of an accident due to overtiredness and lack of concentra- tion. Make sure enough breaks are taken. Reduced times at the steering wheel are necessary due to the influence of noise and vibrations. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 163 7. For braking, use the drive actuator or, where necessary, the brake pedal at the same time. CAUTION Perform a track correction on a daily basis! Otherwise there is a risk of causing an accident due to the track being set incorrectly, see page 61. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 164: Stopping The Engine
When leaving the cabin, make sure that the ladder has been lowered completely. You cannot see if the ladder has been lowered from inside the cabin. • Climb up and down the ladder facing the machine (3 point rule). Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 165: Using The Field Sprayer
Remote controllable cleaning of the machine when the machine is filled or empty. • Cleaning the filled machine intake filter. For using the comfort package, see the software AMABUS / ISOBUS operating instructions, chapter Comfort Package. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 166: Preparing For Spraying Operation
During and after preparing the spray liquid, ensure sufficient cleanliness in order that risks may be kept as low as possible (e.g. thoroughly wash used gloves before removing them and dispose of the washing water and cleaning fluid in the proper manner). Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 167 Always take the differing specific weights [kg/l] for the indi- vidual liquids into account while filling your field sprayer. Specific weights of different liquids Liquid Water Urea NP solution Density [kg/l] 1.11 1.28 1.38 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 168 The addition of a froth-inhibiting agent also prevents the spray liquid tank from frothing over. The agitators normally remain switched on from the initial filling to the end of the spraying operation. On this account, the instructions of the agent manufacturer are decisive. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 169 High degrees of water hardness above 15° dH (German degrees of hardness) can lead to lime deposits, which may impede the function- ing of the implement and must be removed at regular intervals. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 170: Calculating The Filling And Re-Fill Quantity
How large is the area to be treated in ha if a residue of 20 l remains in the tank after spraying? Formula and answer to Question 1: Refill amount of water [l] x Concentration [%] Addition of agent[l or kg] (1000 – 200) [l] x 0.15 [%] 1.2 [l or kg] Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 171: Filling Table For Remaining Spray Area
1. Calculate the re-fill quantity using the filling table. For the exam- ple, the re-fill quantity is 21 l. 2. Deduct the residue in the spray line from the calculated re-fill quantity. Required re-fill quantity: 21 l – 5.2 l = 9.8 l Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 172: Filling The Spray Liquid Tank Via The Suction Port And Blend In The Agent At The Same Time
2. Connect the suction hose to the filling con- nection and water access point. 3. Start the drive motor on the machine and secure the machine against accidentally driving off. Switch on the pump. Fig. 127 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 173 12. Switch tap in position 13. Pour the quantity of agent calculated and measured for filling the tank into the induc- tion bowl (max. 60 l).→ The agent is dis- solved directly and evacuated. Fig. 129 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 174 → The suction hose is still filled with water Fig. 131 After the filling process: • Spray fluid tank: Pumps continue to run (agitator function), however they can also be switched off manually as well. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 175 Otherwise, the automatic fill stop will not work. • The water being sucked via the injector does not flow through the suction filter. • Additional injector capacity up to 270 l/min. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 176: Filling The Spray Liquid Tank Via The Pump Pressure Connection And Flushing In The Agent
11. Switch tap in position 12. Pour the quantity of agent calculated and measured for filling the tank into the induc- tion bowl (max. 60 l).→ The agent is dis- solved directly and evacuated. Fig. 133 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 177: Filling The Flushing Water Tank
This allows you to clean the can- ister with no hurry. 11.3.5 Filling the flushing water tank Before flushing agents in, the flushing water tank needs to be filled so that flushing water is available at the induction bowl Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 178: Flushing In With Ecofill
Switch on Ecofill filling. → The counter is flushed. Switch off Ecofill filling after flushing. Switch off injector operation. Set the function selector to Spraying. 6. Disconnect the counter. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 179: Spraying Operation
Refer to the section "Spray tables for flat-fan, anti-drift, injector and airmix nozzles", Seite 280. • At wind speeds of 3 m/s, take additional drift reduction measures (refer to the section "Measures for drift reduction", page Seite 182. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 180 If there is a sudden significant drop-off in spray pressure, the spray liquid tank is empty. • If the spray pressure drops off while conditions remain otherwise unaltered, the suction or pressure filter are blocked. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 181: Applying The Spray Liquid
(gap between the nozzles and the crop) ac- cording to the spray table. 9. Enter the value for the required spray rate in the control terminal. 10. When setting off, switch on Spraying on the control terminal. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 182: Drift Reduction Measures
Reduce forward speed (to less than 8 km/h). • Use so-called anti-drift (AD) nozzles or injector (ID) nozzles (nozzles which produce a high proportion of coarse drops). • Observe the distance requirements of the respective crop pro- tection agent Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 183: Dilute The Spray Liquid With Rinsing Water
Fig. 137 Apply out the excess residues on the sur- faces already treated. Keep applying the di- luted residues until air escapes from the nozzles. 5. Control terminal: Switch of spraying. 6. Cleaning the field sprayer. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 184: Residual Amounts
Collect the spray liquid resi- dues in suitable containers. Allow the residual quantities of spray liquid to dry on. Dispose of the residual quantities of spray liquid in the correct waste disposal. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 185: Draining The Spray Liquid Tank Using The Pump (Option)
→ Spray liquid tank is emptied. After emptying: Switch off pump. Set the function selector to Spraying 7. Disconnect the hose. Fig. 138 To interrupt the emptying process: Set the function selector to Spraying. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 186: Cleaning The Field Sprayer
You can carry out the cleaning process in the courtyard if you have a collecting facility installed (e.g. a Biobed). Observe all national regulations involved. • When spreading residues on areas already treated, observe the maximum permissible spray rate of the agents. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 187: Cleaning The Sprayer With The Tank Empty
5. Control terminal: Switch off spraying. 6. Repeat steps 1 to 3 once or twice.. 7. Drain the final residue, see page 188. 8. Cleaning the suction filter and pressure filter, see page 189, 191. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 188: Draining The Final Residue
Suction chest button in position 3. Additional agitator in position 4. Open the stop tap. → Evacuate the final residues. 5. Close the stop tap again Fig. 140 and additional agitator in position Fig. 141 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 189: Cleaning The Suction Filter When Tank Is Empty
Fig. 143 5. Unscrew the cover of the suction filter (Fig. 141/2). 6. Activate the relief valve on the suction filter (Fig. 141/1). 7. Remove the cover with suction filter (Fig. 141/3) and clean with water. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 190 Using the field sprayer 8. Reassemble the suction filter in the reverse sequence. 9. Check the filter cover for leaks. Suction chest in position Set the function selector to Spraying Fig. 144 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 191: Cleaning The Pressure Filter
Drain the residue into the pressure filter. 4. Undo the sleeve nuts. 5. Remove the pressure filter (Fig. 144/1) and clean with water. 6. Refill the pressure filter. 7. Check the screw connection for leaks. 8. Additional agitator in position Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 192: Exterior Cleaning
11.6.7 Contact of the implement with liquid fertiliser Liquid fertiliser that spills or escapes causes corrosion damage to the implement, in particular to the engine and surrounding assemblies. Clean points thoroughly with clear fresh water! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 193: Flushing The Sprayer With The Tank Filled (Work Interruption)
• The spray liquid concentration in the tank has changed. Continuing the spraying operation Before continuing with the spraying operation, activate the pump for five minutes at 540 min and switch on the agitators completely. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 194: Using The Field Sprayer With Highflow
Switch on HighFlow. 2. Switch box at position 3. HighFlow switch tap X to position 4. Open return stop switch tap Y, position 5. Set the HighFlow agitator switch tap Z be- tween 0 and maximum. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 195 4. Open return stop switch tap Y, position The control terminal displays an incor- rect application rate when • HighFlow was not correctly se- lected on the control terminal. • The switch position on the switch box is not correct. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 196 X and Y). 5. Start the cleaning program. 6. Open switch tap Y and drain the additional pressure filter (switch box Z). 7. Repeat the complete cleaning procedure. Refill the flushing water tank if necessary. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 197: Faults
1. Install the emergency drawbar. 2. Remove the reduction shafts on the wheels. The emergency drawbar (optional) only serves to • evacuate the defective machine from road traffic. • load the machine on a low-bed trailer. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 198 • Maximum speed when towing: 5 km/h. • Empty the spray liquid tank before towing. • If the engine has stopped, the machine must be towed away using a drawbar in all cases. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 199: Amadrive Faults And Warning Messages
Speed, front left Speed sensor MMC1 FQ Pin 62 Speed, front right Speed sensor MMC1 FQ Pin 63 Speed, rear right Speed sensor MMC1 FQ Pin 64 Speed, rear left Speed sensor MMC1 FQ Pin 65 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 200 Lift level, front Switching valve MMC2 SA Pin 18 Lower level, front Switching valve MMC2 SA Pin 19 Lift level, rear Switching valve MMC2 SA Pin 20 Lower level, rear Switching valve MMC2 SA Pin 21 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 201: Malfunctions During Spraying Operation
There has been a deviation tional speed range set for spray- effect on the spray pressure from the permissible spray ing operation pressure range for the nozzle fitted to the sprayer boom Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 202: Cleaning, Maintenance And Repair
Seite 32. • You may only carry out maintenance or repair work under moving machine parts that are in a raised position if such parts are secured with suitable, positive-fit locking devices against accidental lowering. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 203 Regular and proper maintenance is a requirement of our warranty conditions. • Use only genuine AMAZONE spare parts (see "Spare and wear parts and aids" section, page 17). • Use only genuine AMAZONE replacement hoses, and hose clamps made of V2A for assembly.
Page 204: Cleaning
ο The set pressure of the high-pressure cleaner / steam jet must not exceed 120 bar. ο Comply with the safety regulations when working with high pressure cleaners. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 205: Winter Storage And Long Periods Out Of Operation
12. Actuate the sprayer pump for approx. ½ minute until fluid no longer runs out of the connection on the pressure side of the pump. Residual amounts can be sprayed out of the pressure connec- tion with high pressure. 13. Switch off the diesel engine. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 206 Close the suction port drainage tap. • At temperatures below freezing, the piston diaphragm pumps must be completely free of ice before starting in order to prevent residual ice from damaging the piston and piston diaphragm. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 207 If an error is observed: Switch off the motor and wait for the EDC (Electronic Diesel Control) run-on time to expire. Repeat the procedure several times if necessary. If the error cannot be fixed, please contact your DEUTZ partner. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 208: Maintenance Schedule
Check the front and rear shock absorber bearings and, where necessary, tighten the Control bolts. • Replace the hydraulic return filter Hydraulics • Replace the hydraulic pressure filter • Oil change Deutz engine • Replace the engine oil filter Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 209 Draining the air reservoir • Whole machine Perform lubrication • Brake Check brake fluid level • Cab Category 4 Filter change for activated carbon filter • Checking the boom for cracks / beginning Booms of crack formation Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 210 • Re-tighten the motor bearing, replace if Deutz engine necessary • Check battery and cable connections • Check fastenings, jubilee clips, replace if necessary. • Intercooler entry surface (lubricating oil, drain condensation) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 211 • Air conditioner Clean the evaporator and warm water radi- ator • Replacing the filter drier • Replacing brake fluid Brake • Replacing the air drier cartridge • Fire extinguisher Inspection by Gloria customer services Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 212: Maintenance Work With The Engine Running
Press the S03 switch before starting maintenance. The S003 switch • Prevents movement when the engine is running. • Under the foldable arm rest • Is illuminated after being pressed. Fig. 154 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 213: Lubrication Specifications
Avia Avialith 2 EP Energrease LS 2 - EP 2 Castrol Spheerol AP 2 Esso Beacon EP 2 Fina Marson EPL2A Fuchs Renolit FLM 2 Shell Alvania EP 2 Mobil Mobilux EP 2 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 214 Track width adjustment main shaft grease with a brush corrosion protection (every 100 h and for longer standstill periods) Fig. 156 As an additional corrosion protection, run the track width to the mini- mum and maximum value every 20 operational hours. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 215: Central Lubrication
(2) Setting the time interval between the lubri- cating sequences (One notch = 0.5 hours, standard setting, 2.0 hours) (3) Fault display - red (4) Lubrication sequence active display - green Fig. 158 (5) Socket, service connection Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 216: Maintenance Of The Carrier Vehicle
Fill only cleaned hydraulic oil. Required purity class: • Purity class 9 according to NAS 1638 • Purity class 18 /16/ 13 according to ISO 4406/1999 HVLP 46 Finke AVIATICON HV 46 Viscosity index ≥ 150 HVLP 46 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 217 ARAL Antifreeze Extra AVIA Antifreeze APN BASF Glysantin G48 Protect Plus BP anti-frost Code No. X 2270 A ESSO ESSO Antifreeze Extra Mobil Mobil Antifreez Extra Shell GlycoShell Castrol Castrol Antifreeze NF TOTAL Glacelf MDX Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 218: Fuel Filter
Check the seal of the lubricating oil filter cartridge again for leaks after 30 minutes of operation. • Filter cartridges are disposable articles and are chemical waste! • The fuel filter must be replaced after the first 50 to 150 hours and then once each year. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 219: Fuel Pre-Filter (Euro 4 Emission Standard)
9. Wet the sealing surface of the filter insert slightly with fuel and screw clockwise back onto the filter head (17-18 Nm). 10. Bleed the system, see bleeding the fuel system. 11. Dispose of the fuel collected and old filter inserts in a correct manner. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 220: Fuel Pre-Filter (Euro 3A Emission Standard)
7. Screw in the screw lid with the filter element Fig. 161 (tightening torque 50 Nm). 8. Bleed the system, see bleeding the fuel system. 9. Dispose of the fuel collected and old filter inserts in a correct manner. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 221: Bleeding The Fuel System
3. Remove the cover (27 mm socket wrench). 4. Remove the filter insert and the compensation body. 5. Insert the new filter insert with compensation body. 6. Install the cover (tightening torque 22.5 Nm). 7. Electrical connection – Connect the cable connections. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 222: Diesel Engine Oil Level Check And Oil Change
Details for quality / viscosity, see Seite 217. ο Initial filling quantity 26.5 litres. ο The maximum marking on the dipstick is decisive for the filling quantity. 9. Check the oil level. CAUTION Risk of scalding when draining due to hot oil! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 223 7. Tighten the lubricating oil filter cartridge by another half a turn. 8. Check the oil level and oil pressure. 9. Check the seal of the lubricating oil filter Fig. 164 again for leaks. CAUTION Caution with hot oil: Risk of scalding! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 224: Air Intake System Of The Engine
Check the air filter. 1. Start the diesel engine. 2. Secure the machine against unintentional movement. 3. Check the maintenance indicator. → If the red mark appears in the maintenance indicator, change/clean the air filter. Fig. 166 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 225 ο Remount the hex. nut and tighten. 7. Insert the outer filter element, close the filter hood and secure with the wing nut. CAUTION Never clean the inner filter element with petrol or hot liquids! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 226: Cooling System Of The Engine
3. Drain the coolant. 4. Retighten the filling plug. 5. Filling / bleeding the cooling system. CAUTION When draining hot coolant: Risk of scalding! Collect the coolant when draining! Dispose of in the correct way! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 227: 13.6.10 Radiator
2. Pull the grille outwards. 3. Clean the radiator and the condenser to the left and right side of the cabin using com- pressed air. 4. If necessary, clean the grille separately. Compressed air, maximum 5 bar! Fig. 170 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 228: 13.6.11 Valve Play
Check the belt length Fig. 172 Measure the distance between the notch of the movable tensioning arm and the stop of the fixed tightening housing. If distance "a" is smaller than 3 mm, the belt must be replaced. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 229: 13.6.13 Electrical System Of The Engine
The battery is located under the cabin behind the right-hand maintenance flap. • The battery is maintenance free. • If the battery has to be charged using a quick charger, first remove the pole termi- nals. Fig. 174 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 230: 13.6.14 Wheel Gears
5. Screw the bolts back in. 6. Carry out several rotations of the gearbox and check the filling level again. Always consult your technical professional in the event of malfunc- tions in the wheel drives. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 231: 13.6.15 Tyres / Wheels
(MD101). • The minimum load bearing capacity must be 5 tons. • Take care that the jack is posi- tioned correctly in the sleeve (Fig. 176/1). Fig. 177 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 232 • When fitting new tyres, always use new valves for tubeless tyres or new inner tubes. • Always fit the valves with valve caps which have a gasket insert. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 233: 13.6.16 Brakes
Air drier cartridge The air drier cartridge is located under the cabin behind the right-hand maintenance flap. Before replacing the air drier cartridge, depres- surize all air pressure vessels via the condensa- tion drain. Fig. 178 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 234 1. Check the dust sleeves or gaiters for damage. 2. Replace damaged parts. Joints on brake valves, brake cylinders and brake linkages Joints on brake valves, brake cylinders and brake linkages must move freely. Grease or lightly oil, if necessary. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 235: 13.6.17 Hydraulic Part Of Brake System
Under no circumstances may drained brake fluid be reused. Under no circumstances may drained brake fluid be poured away or put in the household waste, but must be collected sepa- rately from used oil and disposed of via authorised waste dis- posal companies. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 236 The machine must not pull to one side when braking. • Minimum thickness of brake pads: 3 mm. • Change all the brake pas on one axle respectively. • When changing the brake pads, check the brake discs for grooves and disc thickness. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 237 Recesses on the shims must be on the entry side of the disc. • Install the split pins on the lock pins with the slit pointing down- wards. 8. Carry out a braking test, beforehand press the brake pedal sev- eral times while stationary. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 238 10. Close the last bleeder valve once the residual pressure coming from the filling device has dropped and the brake fluid level in the equalising tank has reached the "MAX" mark. 11. Remove the filling screw. 12. Close the equalising tank. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 239 When you do this, you must perform at least one emergency stop. Caution: Pay attention to any traffic behind you when testing the brake system! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 240: 13.6.18 Hydraulic System
• Replace the hydraulic hose line if it is damaged or worn. Only use genuine AMAZONE hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years. This period includes any storage time of a maximum of two years.
Page 241 2. If necessary, tighten screw unions. Before each start-up: 1. Check the hydraulic hose lines for visible damage. 2. Repair any areas of chafing on hydraulic hose lines and pipes. 3. Replace any worn or damaged hydraulic hose lines immediately. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 242 If the date of manufacture on the assembly is "2004", then the hose should not be used beyond February 2010. See also "Labelling of hy- draulic hose lines". Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 243 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: • Use only genuine AMAZONE replacement hoses. • Ensure cleanliness. • You must always install the hydraulic lines so that, in all states of operation: ο...
Page 244: 13.6.19 Hydraulic Oil
Hydraulic oil filter • Changing the hydraulic oil filter can be carried out when the hydraulic oil tank is filled. • Collect any possible escaping oil. • Risk of scalding when draining due to hot oil! Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 245 5. Screw in the cartridge by hand until the seal rests. 6. Tighten the lubricating oil filter cartridge by another half a turn. 7. Check the seal of the lubricating oil filter again for leaks. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 246: 13.6.20 Control
1. Remove the circulating air grille (Fig. 188/1). 2. Vacuum clean, knock or blow-out filters with soiling on the surface with compressed air. 3. Renew damaged filters. 4. Install the circulating air grille. Fig. 189 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 247 The delivery includes a packaged filter set, con- sisting of the housing with the inserted filters as well as a sealed activated carbon filter according Fig. 191 to DIN EN 15695-2 for Category 4 operation. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 248 6. Ensure that the housing lid is properly positioned. 7. Ensure that the sequence of the filter elements is observed. 8. After changing the filter, run the cab air filtering at the lowest level. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 249 Cleaning, maintenance and repair 13.6.20.4 Check the damping bearings of the cabin for their correct fit (1) Four damping bearings (2) Damping bearing screw connection Fig. 192 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 250: 13.6.21 Air Conditioner
Avoid any contact with the refrigerant. • Wear protective gloves and protective goggles. • No welding tasks may be carried out on the refrigerant circuit and in their immediate vicinity. • Maximum ambient temperature for refrigerant: 80° Celsius Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 251 6. Perform leak test. 13.6.21.4 Air conditioning system filling quantity • Coolant: 1900 g • Contrast agent: 10 g • Compressor oil: 5 g Dispose of all replaced components of the air conditioning system correctly. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 252 2. Blow out the evaporator (Fig. 195/2) and warm water radiator (Fig. 195/3) with com- pressed air (maximum 5 bar). 3. Renew damaged seals (Fig. 195/1) under the cover. 4. Remount and screw on the hood. Fig. 195 Fig. 196 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 253: Field Sprayer Maintenance
(5) Hydraulic joints – tilt adjustment (the throt- tles are located on the hydraulic cylinder for tilt adjustment). (6) Throttle - fold in the left-hand boom. (7) Throttle - fold-out the left-hand boom. Fig. 197 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 254 (8) Throttle - fold in the left-hand boom. (9) Throttle - fold-out the left-hand boom. (10) Throttle - lower the left-hand boom. (11) Throttle - raise the left-hand boom. Fig. 198 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 255: Pumps
4. Place the pump on an even surface. 5. Turn the drive shaft left and right alternately and slowly fill with new oil. The right quantity of oil has been reached when the oil is visible at the mark (Fig. 198/1). Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 256: Checking And Replacing The Suction And Pressure-Side Valves (Workshop Work)
6. Check the valve seat, valve spring and valve guide for damage or wear. 7. Replace defective parts. 8. Fit the valve groups after testing and cleaning. 9. Insert new O-rings. 10. Re-fit the valve cover, tighten the bolts to a torque of 70 Nm. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 257: Checking And Replacing The Piston Diaphragm (Workshop Work)
4. Clean all sealing faces. 5. Correctly insert the piston diaphragm and wedge ring and fit them. Use thread lock for medium-fixed connections! 6. Re-fit the valve cover, tighten the bolts to a torque of 70 Nm. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 258: Checking And Exchanging The Pressure Reservoir Diaphragm (Workshop Task)
6. Recharge the pressure reservoir to 3 bar of air pressure. If the pump does not run smoothly, the air pressure in the pressure reservoir can vary. The air pressure should be in the range of the spray pressure. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 259: Calibrate The Flow Meter
Move-out in work menu "Sprayer". The comparison can only be carried out when no fluid is used via the boom. Pay attention to the operating instructions for the control termi- nal; Chapter Pulses per litre. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 260: Nozzles
To do this, insert the shutter into the nozzle body as far as possible using moderate thumb pres- sure. Do not insert the shutter up to the stop when in a new condition under any circumstances. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 261: Line Filter
Fig. 204 blow it dry with compressed air. 4. To reassemble, reverse the pro- cedure and make sure that the O- ring seal is not twisted in the guide slot. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 262: Instructions On Testing The Field Sprayer
1. Remove a spray line from a part width section valve. 2. Connect the pressure gauge connection to a part width section valve with the help of the turned socket. 3. Screw the check gauge 1/4 of an inch into the inside thread. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 263: Screw Tightening Torques
M 27x2 1150 1600 1950 M 30 1450 2000 2400 M 30x2 1600 2250 2700 20,6 40,7 70,5 Coated bolts have different tightening torques. Observe the specific data for tightening torques in the maintenance section. Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 264: Diagrams And Overviews
Diagrams and overviews Diagrams and overviews 14.1 Liquid circuit Comfort package 1 / Part-width section control Fig. 205 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 265: Liquid Circuit Comfort Package 1 / Single Nozzle Control
Diagrams and overviews 14.2 Liquid circuit Comfort package 1 / Single nozzle control Fig. 206 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 266 (65) Non-return valve for additional agitator (66) External cleaning (67) Internal cleaning (7X) Spraying operation (71) Pressure control valve (72) Pressure filter (73) Flow meter 1 (74) Flow meter 2 (75) Pressure sensor (79) Pressure stage 0.8 bar Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 267: Hydraulic Diagrams
Diagrams and overviews 14.3 Hydraulic diagrams Hydraulic diagram 1 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 268 Diagrams and overviews Hydraulic diagram 2 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 269 Diagrams and overviews Hydraulic diagram 3 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 270: Pneumatic Diagram
Diagrams and overviews 14.4 Pneumatic diagram Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 271: Overview Of Fuses And Relay
Overview of fuses and relay The fuses and relays are located in the cabin • top left in the cabin roof, • under the folding arm rest Fig. 207 • Fuses on the vehicle battery Fig. 208 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 272: Fuses On The Central Electrics Under The Arm Rest
Diagrams and overviews 14.5.1 Fuses on the central electrics under the arm rest Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 273 7.5A Storage compartment light F082 Spare (terminal 30) F083 Stairs potentiometer F084 +Ub AMADRIVE F085 Ladder F086 Revolving beacon/exterior rear-view mirror heater F087 Seat contact F088 Air conditioning control panel F089 Cl 50 EMR (START) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 274 Spare (field signal) F109 Spare (field signal) F110 Steering system (OSPED/SASA) (OPTIONAL) F111 Spare (field signal) F112 +Ub basic equipment F113 Spare (terminal 30) F115 125A 12VDC roof central electrical system F116 125A 12VDC central electrical system Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 275 K040 Time relay, terminal 15 (+30 sec) K041 Relay +Ub (CU1/CU3) K042 Relay +Ub (CU2) K043 Spare relay K044 Relay, Cat. IV K050 Relay, motor start K051 Relay +Ub (CU3) K061 Relay, generator voltage D+ Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 276: Fuses And Relay In The Cabin Roof
Diagrams and overviews 14.5.2 Fuses and relay in the cabin roof Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 277 Signal "FIELD active" for coming home F032 10 A spare F033 10 A spare F034 7.5 A Radio F035 15 A Hazard warning lights, indicators F036 15 A Reading lamp, Radio F037 15 A Hazard warning flashers Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 278 20 / 40 A Kl 15DD (KL15 for roof ZE) K016 10 / 20 A Work lights, railing left / right side K017 10 / 20 A spare K047 free (indicator relay USA) K048 free (indicator relay USA) Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 279 Relay, SCR control Relay, battery management control Spare relay Spare relay Spare relay K300 Relay, suction tap control K300A Relay, suction tap control K301 Relay, main agitator control K301A Relay, main agitator control Q001 Battery isolating relay Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 280: Spray Table
IDK / IDKN IDKT 01 - 015 Lechler 02 - 08 IDTA 120 TeeJet AVI Twin agrotop TD Hi Speed For further information about the nozzle characteristics, see the noz- zle manufacturer's website. www.agrotop.com www.lechler-agri.de www.teejet.com Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 281 8 km/h Required atomisation characteristic for coarse-dropped (fine drift- the crop protection measure: ing) Required nozzle type: Required nozzle size: Required spray pressure: ? bar Required individual nozzle output for calibrating the field sprayer: ? l/min Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 282 (1.3 l/min) for calibrating the field sprayer. Required nozzle type: AI / ID Required nozzle size: '03' Required spray pressure: 3.7 bar Required individual nozzle output for calibrating the field sprayer: 1.3 l/min Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 283 Spray table Fig. 210 Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...
Page 284: Spraying Nozzles For Liquid Manure
3- jet agrotop 7- hole TeeJet Lechler Drag hose AMAZONE 15.2.1 Spray table for three-ray nozzle, spraying height 120 cm AMAZONE - spray table for three-ray nozzles (yellow) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h Water (bar) (l/min) 0.36...
Page 285 Spray table AMAZONE - spray table for three-ray nozzles (blue) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h Water (bar) (l/min) 0.86 0.76 0.94 0.83 1.05 0.93 1.11 0.98 1.15 1.01 1.20 1.06 1.26 1.12 1.32 1.17 1.36 1.20...
Page 286: Spray Table For 7-Hole Nozzles
Spray table 15.2.2 Spray table for 7-hole nozzles AMAZONE spray table for 7-hole nozzle SJ7-02VP (yellow) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h per nozzle Water (bar) (l/min) 0.55 0.49 0.64 0.57 0.72 0.64 0.80 0.71 0.85 0.75...
Page 287: Spray Table For Fd Nozzles
Spray table AMAZONE spray table for 7-hole nozzle SJ7-06VP (grey) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h per nozzle Water (bar) (l/min) 1.77 1.57 2.01 1.78 2.19 1.94 2.35 2.08 2.61 2.31 AMAZONE spray table for 7-hole nozzle SJ7-08VP (white)
Page 288: Spray Table For Drag Hose Unit
2.88 3.65 3.21 4.00 3.52 4.62 4.07 15.2.4 Spray table for drag hose unit AMAZONE Spray table with dosing disc 4916-26, (dia. 0.65 mm) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h per dosing disc Water (bar) (l/min) 0.20...
Page 289 0.40 0.48 0.42 0.51 0.45 0.53 0.47 0.57 0.50 0.61 0.54 AMAZONE Spray table for dosing disc 4916-39, (dia. 1.0 mm) (standard) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h per dosing disc Water (bar) (l/min) 0.43 0.38 0.47...
Page 290 Spray table AMAZONE Spray table for dosing disc 4916-55, (dia. 1.4 mm) Pres- Nozzle output AUS spray rate (l/ha) sure / km/h per dosing disc Water (bar) (l/min) 0.86 0.76 0.93 0.82 1.05 0.93 1.15 1.02 1.22 1.08 1.27 1.12 1.35...
Page 291: Conversion Table For Spraying Ammonium Nitrate / Urea Solution (Aus) Liquid Fertiliser
Spray table 15.3 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser Pantera 4502 CP1_E3A_E4 BAG0166.5 12.18...

This manual is also suitable for:

Pantera 4502 with comfort package 1

Amazone Pantera 4502 Operating Manual

1 User Information

2 General Safety Instructions

3 Loading

4 Product Description

5 Structure and Function, Carrier Vehicle

6 Construction and Function of the Field Sprayer

7 AMADRIVE Control Terminal

8 Start-Up

9 Driving on Public Roads

10 Driving with the Pantera

11 Using the Field Sprayer

12 Faults

13 Cleaning, Maintenance and Repair

14 Diagrams and Overviews

15 Spray Table

Quick Links

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Summary of Contents for Amazone Pantera 4502