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Trina Solar DUOMAX Series User Manual

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166-cell DUOMAX& DUOMAX TWIN USER MANUAL
166DUOMAX& DUOMAX TWIN USER MANUAL .............................................................. 1
1.
INTRODUCTION FOR USER ANUAL ......................................................................... 2
1.1
DISCLAIMER ............................................................................................... 2
1.2
LIMITATION OF LIABILITY .......................................................................... 2
2.
SAFETY PRECAUTIONS .......................................................................................... 2
2.1
WARNING .................................................................................................... 2
2.2
GENERAL SAFETY ..................................................................................... 2
2.3
HANDLING SAFETY .................................................................................... 2
3.
UNLOAD/TRANSPROTATION/STORAGE ............................................................... 3
3.1
MAKERS ON OUTER PACKAGING ........................................................... 3
3.2
UNLOADING WARNNING .......................................................................... 4
3.3
SECONDARY TRANSPORT AND WARNNING ........................................ 5
3.4
STORAGE .................................................................................................... 5
4.
UNPACKING INTRODUCTION ................................................................................. 6
4.1
UNPACKING SAFETY ................................................................................. 6
4.2
UNPACKING STEP ..................................................................................... 6
5.
INSTALLATION ......................................................................................................... 8
5.1
INSTALLATION SAFETY ............................................................................ 8
5.2
INSTALLATION METHOD ........................................................................... 9
5.2.1
MECHANICAL INSTALLATION AND WARNING ........................................ 9
5.2.2
9
5.2.3
ELECTRICAL INSTALLATION .................................................................... 9
6.
MODULE MAINTENANCE FOR PV MODULE PV .................................................. 19
6.1
............................................................... ....................19
6.2
CONNECTOR AND CABLE INSPECTION ................................................. 20
6.3
CLEANNING .............................................................................................. 20
6.3.1
MODULE INSPECTION AFTER CLEANING ............................................ 21
6.3.2
TROUBLESHOOTING ............................................................................... 21
7.
REPORTING TECHNICAL ISSUES or CLAIMS ..................................................... 21
Attachment 1: SITE SELECTION and Title Angle ........................................................... 21
Attachment 2: INVERTER SELECTION AND COMPATIBILITY ...................................... 22
Date: Dec 19th, 2019
Doc No:
PS-M-0869
Ver. A
Page 1 of 22

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Summary of Contents for Trina Solar DUOMAX Series

  • Page 1: Table Of Contents

    166-cell DUOMAX& DUOMAX TWIN USER MANUAL 166DUOMAX& DUOMAX TWIN USER MANUAL .............. 1 INTRODUCTION FOR USER ANUAL ................. 2 DISCLAIMER ....................2 LIMITATION OF LIABILITY ................2 SAFETY PRECAUTIONS ..................2 WARNING ....................2 GENERAL SAFETY ..................2 HANDLING SAFETY ..................2 UNLOAD/TRANSPROTATION/STORAGE ...............

  • Page 2: Introduction For User Anual

    The installer must inform the end customer (or consumer) of the above matters accordingly. The term “Module” or “PV Module” in this Manual refers to one or more Duomax series solar modules. Please keep this Manual for future reference.

  • Page 3: Unload/Transprotation/Storage

    site, take care to keep modules and in particular their electrical contacts, clean and dry before installation. If connector cables are left in damp conditions then the contacts may corrode. Any module with corroded contacts should not be used. Please do NOT loosen or unscrew the PV module bolts. This may lead to a reduction of the module’s load rating and potential damage from a fall.

  • Page 4: Unloading Warnning

    3.1.7 3.1.8 Modules shall be stacked as required, not exceeding the One module shall be handled by at least two persons maximum number of layers printed on the outer together packaging. ( n = 2 means no more than two layers and n = 3 means no more than three layers) UNLOADING WARNNING 3.2.1 Use the correct (as picture) lifting fixture to handle,...

  • Page 5: Secondary Transport And Warnning

    SECONDARY TRANSPORT AND WARNING 3.3.1 Do NOT remove the original packaging if the 3.3.2 The finished package can be transported by modules require long-distance transport or long-term land, sea or air. During transport, make sure that the storage. package is fixed securely to the shipping platform without movement.

  • Page 6: Unpacking Introduction

    72/144 –cell modules storage: Do Not Stack more than 2 layers (moisture＜85%, temperature range from -20° C to + 50 ° C) Storage in project site The module must be installed as soon as possible in the project site and must not be exposed to rain or damp.
  • Page 7 4.3.3 Taking down the upper carton box. Before 4.3.4 Cut the two packing belts at shorter sides of unpacking, please check the product name, serial the tray with blade or scissors, and unpack the number and related suggestions on the A4 paper. side surface of the carton along the vertical Please read the unpacking instructions carefully.

  • Page 8: Installation

    Trina Solar Duomax series modules may be installed in extreme environmental conditions to produce energy for more than 30 years. In addition to the required IEC certifications, Trina Solar products have also been tested to verify resistance to ammonia fumes that may be present around barns sheltering cattle, as well as suitability for installation in humid (coastal) areas and areas of high sand storms(desert).

  • Page 9: Installation Method

    The modules must be installed according to the following examples and recommendations. If a different installation method is desired, please contact Trina Solar customer service or technical support team for consultation. Improperly mounted modules maybe damaged. If alternative mounting method is used that has not been approved by Trina, the modules will not continue to carry a valid warranty.
  • Page 10 Fig.4 Duomax serial module with frame 1.aluminum frame 2.M8 stainless bolt M8 3.flat stainless washer 4.spring stainless washer 5.hex stainless nut Mounting Direction (The crossbeam is Mechanical Load Safety Module perpendicular to the long side.) Pressure factor 1600 Pa /-1600 Pa(Standard);...
  • Page 11 1.The above-described distance is from the middle of the bolts to the middle of the bolts. 2.Need two support rails below the PV module to make sure the Mechanical load. 3. Standard actual load is + 2400Pa/-2400Pa; Special requirement with actual load of + 5400Pa/- 2400Pa need confirm with Trina 1600 Pa /-1600 Pa(Standard);...
  • Page 12 4 installation holes of 7*10 mm are used for Single-axis tracking system installation, as shown in Figure 5 To maximize mounting longevity, Trina Solar strongly recommends the use of corrosion proof (stainless steel) attachment hardware.
  • Page 13 3. The actual load is + 2400Pa/-2400Pa Mounting with Clamps applied for framed Duomax and Duomax Twin Trina Solar has tested its modules with a number of clamps from different manufacturers, with a mounting bolt of at least M8. The length of clamp ≥40mm(1.57in), thickness≥ 3mm(0.12in).
  • Page 14 120 pcs Framed Duomax& 1600 Pa /-1600 Framed Pa(Standard); Duomax Twin *NOTE: 1. This installation may cause the cell covered, so Trina does not recommend this installation for Framed Duomax twin. 2.The above described distance is from the module edge to the middle of the clamp.

  • Page 15: Grounding (Apply To Framed Duomax And Framed Duomax Twin)

    National Electrical Codes. The grounding conductor must then make a connection to earth using a suitable earth ground electrode. Trina Solar modules can be installed with the use of third party listed grounding devices for grounding the metallic frames of PV modules. The devices have to be installed in accordance with the grounding device manufacturer’s specified instructions.
  • Page 16 Star washer, flat washer, grounding wire are placed in turn, then screwed into the grounding hole to bond the adjacent modules Trina recommends using the following methods to ground modules properly Method 1: Tyco grounding bolt # 2058729-1: Figure 4. Tyco grounding bolt # 2058729-1 1) Wire bolt and slot 2) Mounting wash hex nut 3) Aluminum frame...
  • Page 17 For proper wire binding, machine bolt B should be torqued to 35lbf.in. INSTALL EFFECT CHART The install effect chart is as follows. Please consult with Trina Solar engineers to confirm whether the rails match Trina clamp/frame or not. And confirm there are no shelter on the back of the modules.

  • Page 18: Electrical Installation

    Trina Solar modules are provided with stranded copper cables with a cross sectional area of 4mm² (0.006in² ) which are UV resistant. All other cables used to connect the DC system should have a similar (or better) specification.

  • Page 19: Module Maintenance For Pv Module Pv

    Cover the front surface of modules by an opaque material when repairing. Modules when exposed to sunlight generate high voltage and are dangerous. Trina Solar PV modules are equipped with bypass diodes in the junction box. This minimizes module heating and current losses.

  • Page 20: Connector And Cable Inspection

    o In a system using a battery, blocking diodes are typically placed between the battery and the PV module output to prevent battery discharge at night. In the event that a module is damaged (broken glass or a scratch on back sheet) and needs to be replaced o Observe the safety precautions listed earlier in this Manual o Wear cut resistant gloves and other personal protective equipment required for the particular...

  • Page 21: Module Inspection After Cleaning

    Position the modules to minimize the chances of shading at all times of the day. Trina Solar recommends that the module should be installed at a working ambient temperature of - 20℃~46℃. The module's operating ambient temperature range is from -40℃ to 85℃.

  • Page 22: Attachment 2: Inverter Selection And Compatibility

    Installation close to a source of continual moisture, such as bodies of water  To reduce the risk of PID, we strongly suggest that modules feature Trina Solar’s Anti-PID technology, which can be applied to any Trina product. Alternatively, we recommend the use of an inverter that includes a transformer as well as proper grounding of the negative DC leg of the PV array.

This manual is also suitable for:

DuomaxDuomax twin

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