Trina Solar DUOMAX Series Installation Manual

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INSTALLATION MANUAL
IEC & UL Version
THE
MODULE
TSM-DEG6HC.27(II)
TSM-DEG15HC.27(II)
TSM-DEG6HC.20(II)
TSM-DEG15HC.20(II)
SCREW
/CLAMP
TSM-DEG6MC.27(II)
TSM-DEG15MC.27(II)
TSM-DEG6MC.20(II)
TSM-DEG15MC.20(II)
TSM-DEG6HC.07(II)
TSM-DEG15HC.07(II)
TTSM-DEG6HC(II)
TSM-DEG15HC(II)
CLAMP
TTSM-DEG6MC.07(II)
TSM-DEG15MC.07(II)
TSM-DEG6MC(II)
TSM-DEG15MC(II)
TSM-NEG6MC.20(II)
TSM-NEG15MC.20(II)
TSM-NEG6MC.20(II)
TSM-NEG15MC.20(II)
T
T
T
T
T
T
T
T

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Summary of Contents for Trina Solar DUOMAX Series

  • Page 1 INSTALLATION MANUAL IEC & UL Version MODULE TSM-DEG6HC.27(II) TSM-NEG6MC.20(II) TSM-DEG15HC.27(II) TSM-NEG15MC.20(II) TSM-DEG6HC.20(II) TSM-DEG15HC.20(II) SCREW /CLAMP TSM-DEG6MC.27(II) TSM-DEG15MC.27(II) TSM-DEG6MC.20(II) TSM-DEG15MC.20(II) TSM-DEG6HC.07(II) TSM-NEG6MC.20(II) TSM-DEG15HC.07(II) TSM-NEG15MC.20(II) TTSM-DEG6HC(II) TSM-DEG15HC(II) CLAMP TTSM-DEG6MC.07(II) TSM-DEG15MC.07(II) TSM-DEG6MC(II) TSM-DEG15MC(II)
  • Page 2: Table Of Contents

    CONTENT DISCLAIMER OF LIABILITY ..........................- 3 - SAFETY PRECAUTIONS ........................... - 3 - UNPACKING AND STORAGE ........................... - 3 - PRODUCT IDENTIFICATION ..........................- 4 - ENVIRONMENTAL CONDITIONS AND SITE SELECTION ................. - 4 - CLIMATE CONDITION ..........................- 4 - SITE SELECTION .............................
  • Page 3: Disclaimer Of Liability

    2. Trina Solar requires that every DUOMAX series PV module string should be fused prior to be connected with other strings. For the maximum fuse rate, please refer to the detailed SPEC in the last page.
  • Page 4: Product Identification

    3600Pa, and negative design loading 1600Pa, with 1.5 times safety factor 5.2 SITE SELECTION In most applications, Trina Solar PV modules should be installed in a location where they will receive maximum sunlight throughout the year. Modules should not be shaded by buildings, trees, chimney, etc. at any time of the day.
  • Page 5: Mounting Methods

    4 Set M8 Hexagon Used to bolts, Nut, Spring connect Washer, Washer. modules and Material: SUS 304 rails together Grounding screw GB845-85-ST4.2*13- Grounding F-H+ , #5 star washer, Components 5#flat washer, 5# ground wire Frame can Frame protect the DG Material: modules and Aluminum 6063...
  • Page 6: Mounting With Bolts

     The frame of each module has 4-φ9*14mm mounting holes, ideally placed to optimize the load handling capability, to secure the modules to supporting structure.  To maximize mounting longevity, Trina Solar strongly recommends the use of corrosion proof (stainless steel) fixings ...
  • Page 7 Safety Mechanical Load Pressure Mounting Direction(The beam is parallel to the long side.) Factor +1600Pa/-1600Pa *NOTE: The above-described distance is from the middle of the bolts to the middle of the bolts *NOTE: Need two support rails below the PV module to make sure the Mechanical load.
  • Page 8 72Pcs MODULES(frame) Mounting Direction (The crossbeam is perpendicular to the long Safety Mechanical Load Pressure side.) Factor +3600 Pa / -1600 Pa *NOTE: The above-described distance is from the middle of the bolts to the middle of the bolts *NOTE: Need two support rails below the PV module to make sure the Mechanical load.
  • Page 9 Safety Mechanical Load Pressure Mounting Direction(The beam is parallel to the long side.) Factor +3600Pa/-1600Pa *NOTE: The above-described distance is from the middle of the bolts to the middle of the bolts *NOTE: Need two support rails below the PV module to make sure the Mechanical load.
  • Page 10 1. Lift up the modules 2. Insert the bolt into the holes 1. Lift up the module; ensure the bolt over the racking. 2. Aim the bolt to racking. 3. Insert the bolt into the holes; DOWN Step 3: Push the modules to the right position Push the PV modules to the right position, so that the bottom two screws are in the...
  • Page 11: Mounting With Clamps(Frame)

    6.2.2. Mounting with Clamps  Trina Solar has tested its modules with a number of clamps from different manufacturers , fixing bolt of at least M8. The length of clamp ≥40mm(1.57in).  The clamp must overlap the module frame by at least 7mm (0.28in) but no more than 10mm (0.39in).
  • Page 12 Mechanical Load Safety Mounting Direction(The beam is parallel to the long side.) Pressure Factor +1600Pa/-1600Pa *NOTE: The above-described distance is from the module edge to the middle of the clamp. *NOTE: Need two support rails below the PV module to make sure the Mechanical load.
  • Page 13 72Pcs MODULES(frame) Mechanical Load Safety Mounting Direction (The crossbeam is perpendicular to the long side.) Pressure Factor +3600 Pa / -1600 Pa *NOTE: The above-described distance is from the module edge to the middle of the clamp *NOTE: Need two support rails below the PV module to make sure the Mechanical load.
  • Page 14: Mounting With Single-Axis Tracking System

    Mechanical Load Safety Mounting Direction(The beam is parallel to the long side.) Pressure Factor +3600Pa/-1600Pa *NOTE: The above-described distance is from the module edge to the middle of the clamp. *NOTE: Need two support rails below the PV module to make sure the mechanical load.
  • Page 15 Figure 3. PV module installed with Single-axis Tracing System 1) M6 Stainless Bolt 2) Flat Stainless Washer Spring Stainless Washer HEX Stainless Nut 72Pcs MODULES Safety Mechanical Load Pressure Mounting Direction Factor +1600 Pa / -1600 Pa *NOTE: The above-described distance is from the middle of the bolts to the middle of the bolts *NOTE: The actual load is + 2400Pa/-2400Pa Date: 2019.9.24...
  • Page 16 72Pcs MODULES (2V) Safety Mechanical Load Pressure Mounting Direction Factor +1600 Pa / -1600 Pa *NOTE: Installation hole marked 850 mm pitch is the installation hole of this installation mode. *NOTE: The above-described distance is from the middle of the bolts to the middle of the bolts *NOTE: The actual load is + 2400Pa/-2400Pa TRINA FRAME COMPATIBILITY WITH VARIOUS RACKING SYSTEMS.
  • Page 17: Clamp Options(Frameless)

     Please pay attention to the size from component battery to the edge of the frame, and the bracket or pad shall not obscured the battery  Please note that the connection location should be reserved for bracket under the grounding hole. Example A: zigzag racking installation ...
  • Page 18 Clamp Material: Aluminum alloy 6063 EPDM(ethylene-p Used to connect ropylene-diene-te modules together rpolymer rubber), spring, bolt, nut, washer, spring washer Clamp 1 Clamp 2 6.2.4.1 MATERIAL BOM OF CLAMP: These components are only for use in the installation example in this section Size (mm)...
  • Page 19 Remove the bottom connector parts. Connector parts: M8 Nut, spring washer and washer. STEP 2: Install the clamp Put the clamp bolts into the installation holes, and then tighten the nuts. Repeat, put all clamp on the rail, keep the distance between two clamps can install the PV modules.
  • Page 20 The following examples illustrate how to evaluate Trina Clamp compatibility with various racking systems. Please find the dimension below to evaluate the racking system, contact Trina Solar if you want to change the size of the screw. Please note that all dimensions below are in mm units.
  • Page 21 For C structure steel type 1 racking, due to the amount of space inside the racking section, many choices are available including T-shape nuts. *NOTE: Please consult with a Trina Solar engineer before installing with the frameless clamps PV modules can be mounted to the substructure using either corrosion-proof M8 bolts placed through the mounting holes on the rear of the module or specially designed module clamps.
  • Page 22 +1600 Pa / 150mm -1600 Pa *NOTE: The above-described distance is from the module edge to the middle of the clamp. *NOTE: Need two support rails below the PV module to make sure the Mechanical load. *NOTE: The actual load is + 2400Pa/-2400Pa Mechanical Length Safety...
  • Page 23 Pressure Factor Clamp +1600 Pa 150mm /-1600 Pa *NOTE: The above-described distance is from the module edge to the middle of the clamp. *NOTE: Need two support rails below the PV module to make sure the mechanical load. *NOTE: The actual load is + 2400Pa/-2400Pa 72Pcs MODULES( frameless) Mechanical Length...
  • Page 24: Grounding

    National Electrical Codes. The grounding conductor must then make a connection to earth using a suitable earth ground electrode.  Trina Solar modules can be installed with the use of third party listed grounding devices for grounding the metallic frames of PV modules. The devices have to be installed in accordance with the grounding device manufacturer’s specified instructions.
  • Page 25  Method 2: Tyco grounding bolt #1954381-2: Figure 5. Tyco grounding bolt # 1954381-2 (Not applicable for TRINAMOUNT module series) 1) Wire slot (available for 0.006 to 0.025in cable) 2) Slider 3) Bolt 4) Base 5) Nut  Tyco grounding hardware comes in a package that includes the grounding bolt, mounting and grounding hex nut.
  • Page 26: Install Effect Chart

    6.4 INSTALL EFFECT CHART The install effect chart is as follows. Please consult with Trina Solar engineers to confirm whether the rails match Trina clamp/frame or not. And confirm there are no shelter on the back of the modules. MODULE WIRING Each module has two 4mm diameter type standard 90°...
  • Page 27: Maintenance And Care

    Trina Solar is a member of the European PV Cycle Association. Through the pre-financed PV Cycle program, Trina Solar PV modules will be taken back and treated in an environmentally sustainable manner.*Applicable only to participating countries within the Europe Union.

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