Page 1 Sun Fire V480 Server ™ Parts Installation and Removal Guide Sun Microsystems, Inc. 901 San Antonio Road Palo Alto, CA 94303-4900 U.S.A. 650-960-1300 Part No. 816-0907-13 December 2002, Revision A Send comments about this document to: docfeedback@sun.com...
Page 2 Copyright 2002 Sun Microsystems, Inc., 901 San Antonio Road, Palo Alto, California 94303, Etats-Unis. Tous droits réservés. Sun Microsystems, Inc. a les droits de propriété intellectuels relatants à la technologie incorporée dans le produit qui est décrit dans ce document. En particulier, et sans la limitation, ces droits de propriété intellectuels peuvent inclure un ou plus des brevets américains énumérés à...
Page 3: Declaration Of Conformity
Declaration of Conformity Compliance Model Number: Cherrystone Product Family Name: Sun Fire V480 European Union This equipment complies with the following requirements of the EMC Directive 89/336/EEC: EN55022:1998/CISPR22:1997 Class A EN550024:1998 Required Limits (as applicable): EN61000-4-2 4 kV (Direct), 8 kV (Air)
Page 4 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 5: Regulatory Compliance Statements
FCC radio frequency emission limits. Networking connections can be made using unshielded twisted-pair (UTP) cables. Modifications: Any modiﬁcations made to this device that are not approved by Sun Microsystems, Inc. may void the authority granted to the user by the FCC to operate this equipment.
Page 6 ICES-003 Class B Notice - Avis NMB-003, Classe B This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 7: Bsmi Class A Notice
BSMI Class A Notice The following statement is applicable to products shipped to Taiwan and marked as Class A on the product compliance label. Regulatory Compliance Statements...
Page 8 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 9: Table Of Contents
Contents Declaration of Conformity iii Regulatory Compliance Statements v Preface xv Identifying Front and Back Panel Features 1 Locating Front Panel Features 2 Locating Back Panel Features 10 Preparing to Service the System 17 Tools Required for Installation and Service 18 How to Power On the System 18 How to Power Off the System 22 How to Initiate a Reconfiguration Boot 23...
Page 10 Servicing the Front Panel Components 43 About Hot-Swappable and Hot-Pluggable Components 44 How to Remove the Power Supply Access Panel 44 How to Install the Power Supply Access Panel 46 How to Remove a Power Supply 47 How to Install a Power Supply 50 How to Remove a Disk Drive 53 How to Install a Disk Drive 55 How to Remove a Disk Drive Using the Hot-Plug Operation 57...
Page 11 How to Remove a PCI Card 101 How to Install a PCI Card 104 How to Install a Sun StorEdge PCI Dual Fibre-Channel Host Adapter Card 107 How to Remove the PCI Riser Board 112 How to Install the PCI Riser Board 115 How to Remove the IDPROM Module 118 How to Install the IDPROM Module 119 Servicing Miscellaneous Components 121...
Page 12 Serial Port Connector 182 USB Connector 183 Twisted-Pair Ethernet Connector 184 RSC Ethernet Connector 185 RSC Modem Connector 186 RSC Serial Connector 187 FC-AL Port HSSDC Connector 188 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 13 System Specifications 189 Physical Specifications 189 Electrical Specifications 190 Environmental Specifications 191 Agency Compliance Specifications 192 Clearance and Service Access Specifications 192 Safety Precautions 193 Board Connector Locations 205 PCI Riser Board Connectors 206 FC-AL Backplane Connectors 206 Centerplane Connectors 207 RSC Connectors 208 Illustrated Parts Breakdown 209 Chassis Doors and Access Panels 210...
Page 14 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 15: Preface
Preface The Sun Fire V480 Server Parts Installation and Removal Guide, which includes detailed service procedures for the Sun Fire V480 server, is intended to be used by technicians, system administrators, qualified Sun service providers, and advanced computer system end users who have experience removing and installing server hardware.
Page 16: How This Book Is Organized
Appendix D contains safety information. Appendix E is a reference for board connectors. Appendix F contains an illustrated parts breakdown, as well as a reference for field-replaceable unit (FRU) numbers. xvi Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 17: Typographic Conventions
Using UNIX Commands This document describes how to shut down the system, and how to boot the system. For more detailed information about performing system administration tasks, see one or more of the following: Solaris Handbook for Sun Peripherals AnswerBook2™ online documentation for the Solaris™ operating environment Other software documentation that you received with your system Typographic Conventions Typeface...
Page 18: Related Documentation
Sun Fire V480 Server Parts 816-0907 PDF, HTML Installation and Removal Guide Administration, Sun Fire V480 Server 816-0904 Printed book, configuration, diagnostics Administration Guide PDF, HTML and troubleshooting xviii Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 19: Sun Welcomes Your Comments
Accessing Sun Documentation Online A broad selection of Sun system documentation is located at: http://www.sun.com/products-n-solutions/hardware/docs A complete set of Solaris documentation and many other titles are located at: http://docs.sun.com Sun Welcomes Your Comments Sun is interested in improving its documentation and welcomes your comments and suggestions.
Page 20 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 21: Identifying Front And Back Panel Features
“Locating Back Panel Features” on page 10 For background information about the Sun Fire V480 server and detailed instructions for installing, configuring, and administering the server and for diagnosing problems with the server, see your Sun Fire V480 Server Administration Guide.
Page 22: Locating Front Panel Features
The standard system is configured with two power supplies, which are accessible from the front of the system. See “Front Panel LEDs” on page 3 for additional details. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 23: Front Panel Leds
Front Panel LEDs Several front panel LEDs provide general system status, alert you to system problems, and help you to determine the location of system faults. During system startup, LEDs are individually toggled on and off to verify that each one is working correctly.
Page 24 Administration Guide for more information. See your Sun Fire V480 Server Administration Guide for information about troubleshooting your server. Power/OK This green LED lights continuously when the system power is Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 25 Fan Tray Fault LEDs Each fan tray has a corresponding fault LED, located below the system control switch. Fan tray fault LEDs Listed from left to right, the fan tray fault LEDs operate as described in the following table. Fan Tray Fault LEDs TABLE 1-2 Icon Name...
Page 26: Disk Drive Status Leds
Activity This green LED is lit when the system is on and a disk drive is present, and flashes when the disk drive is reading or writing data. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 27 Power Supply LEDs Each power supply has its own status LEDs. Power Supply 0 status LEDs Power Supply 1 status LEDs Power Supply 1 Power Supply 0 Each power supply LED has a corresponding LED on the back panel. Listed from top to bottom, the power supply LEDs operate as described in the following table.
Page 28: Power Button
In the following illustration, the system control switch is in the Locked position. System control switch Power button Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 29 The following table describes the function of each system control switch setting. System Control Switch Settings TABLE 1-5 Icon Position Description Normal This setting enables the system Power button to power the system on or off. Locked This setting disables the system Power button to prevent unauthorized users from powering the system on or off.
Page 30: Locating Back Panel Features
66-MHz PCI slots 33-MHz PCI slots Power Supply 1 AC inlet External I/O ports Power Supply 0 AC inlet Power Supply 1 status LEDs Power Supply 0 status LEDs Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 31: Back Panel Leds
Back Panel LEDs System Status LEDs The back panel system status LEDs consist of the Power/OK LED, the system Fault LED, and the Locator LED. These LEDs are located in the top-left corner of the back panel, and operate as described in TABLE 1-1 System status LEDs Ethernet Connection LEDs...
Page 32 Note – Power Supply 1 LEDs are located on the left, and Power Supply 0 LEDs are on the right. This is opposite to the arrangement of the power supply status LEDs on the front panel. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 33: Pci Slots
Back Panel Slots and Ports PCI Slots The Sun Fire V480 server has four 33-MHz PCI slots and two 66-MHz slots; these are labeled on the back panel. The Remote System Control (RSC) card is located between the low-speed and high-speed slots.
Page 34: External Ports
External Ports The Sun Fire V480 server has six external data ports on the back panel. USB ports (2) Ethernet ports Serial port FC-AL port These external ports are described in TABLE 1-7 Back Panel External Ports TABLE 1-7 Icon Description Universal Serial Bus (USB) ports.
Page 35 RSC Ports The Remote System Control (RSC) card has three connectors. RSC card These RSC connectors are described in TABLE 1-8 RSC External Ports TABLE 1-8 Icon Description Serial (RJ-45) port SERIAL Modem (RJ-11) port Ethernet port Chapter 1 Identifying Front and Back Panel Features...
Page 36 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 37: Preparing To Service The System
C H A P T E R Preparing to Service the System This chapter describes service procedures. It contains the following sections: “Tools Required for Installation and Service” on page 18 “How to Power On the System” on page 18 “How to Power Off the System”...
Page 38: Tools Required For Installation And Service
Always power off the system before moving it. Caution – Before you power on the system, make sure that all access panels are properly installed. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 39 What to Do 1. Turn on power to any peripherals and external storage devices. Read the documentation supplied with the device for specific instructions. 2. Turn on power to the ASCII terminal or local graphics terminal, if present. 3. Open the media door. Use the system key to unlock the media door.
Page 40 This time depends on the system configuration (number of CPUs, memory modules, PCI cards) and the level of power-on self-test (POST) and OpenBoot Diagnostics tests being performed. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 41 6. Turn the system control switch to the Locked position. This prevents anyone from accidentally powering off the system. Locked position 7. Remove the system key from the system control switch and keep it in a secure place. What Next To power off the system, complete this task: “How to Power Off the System”...
Page 42: How To Power Off The System
The Forced Off position is the only system control switch position that prevents an RSC console from restarting the system. 7. Remove the system key from the system control switch and keep it in a secure place. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 43: How To Initiate A Reconfiguration Boot
You need a system ASCII terminal, local graphics terminal, or a tip connection to the Sun Fire V480 server in order to issue software commands. See your Sun Fire V480 Server Administration Guide. What to Do 1.
Page 44 This prevents anyone from accidentally powering off the system. What Next The system’s front panel LED indicators provide power-on status information. For more information about the system LEDs, see: “Front Panel LEDs” on page 3 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 45: How To Slide The System Out Of The Cabinet
If your system encounters a problem during system startup, and the system control switch is in the Normal position, try restarting the system in Diagnostics mode to determine the source of the problem. Turn the system control switch to the Diagnostics position and power cycle the system.
Page 46 Use a Phillips No. 2 screwdriver to loosen the captive screws, which are in recessed access holes in the decorative panels affixed to the system’s front panel. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 47 5. Slide the system chassis evenly out of the cabinet until the inner glides stop in the slide. Pull the system smoothly out of the enclosure. Continue pulling the system until the back of the chassis clears the enclosure and you hear the flat spring catches in the glides engage with an audible clicking sound.
Page 48: How To Slide The System Out Of A Fully Populated Cabinet
See the instructions provided with the cabinet. 2. Open (or remove) the front and back cabinet doors. 3. Disconnect all external cables attached to the back panel of the system. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 49 Caution – Do not disconnect the power cord(s) from the system power inlet(s) unless you are installing or replacing the power distribution board, the centerplane, the PCI riser board, or the Remote System Control (RSC) card. The power cord grounds the system. 4.
Page 50: How To Slide The System Into The Cabinet
“How to Install the Power Supply Access Panel” on page 46 “How to Install the CPU Access Panel” on page 72 “How to Install the PCI Access Panel” on page 92 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 51 What to Do 1. Slide the system chassis evenly into the cabinet until the system comes to a complete stop. 2. Tighten the four captive screws securing the system to the left and right vertical rails at the front of the rack. Use a Phillips No.
Page 52: How To Remove The System From The Cabinet
Power off the system. See “How to Power Off the System” on page 22. Caution – When completing a two-person procedure, always communicate your intentions clearly before, during, and after each step to minimize confusion. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 53 Note – Make sure the ball-bearing runner on each slide assembly is all the way forward. What to Do 1. Be sure the cabinet is stabilized so that the cabinet cannot move or tip forward. If there are feet beneath the cabinet to prevent it from rolling, be sure the feet are fully extended downward to the floor.
Page 54 Caution – The chassis is heavy. Two persons are required to remove the system from the cabinet in the following steps. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 55: How To Install The System Into The Cabinet
Cabinet This procedure assumes that the slide assemblies are already installed in the rack. For further information about installing the slide assemblies, see the Sun Fire V480 Server Setup and Rackmounting Guide. Caution – The chassis is heavy. Two persons are required to place the system into the rack slide assembly in the following procedure.
Page 56 Also agree on a route to follow to the cabinet, and visually inspect the route for potential safety hazards (for example, cables on the floor, other people working in the vicinity, and so on). Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 57 5. Lift the system and carry it to the front of the cabinet. Each person should place both hands beneath the chassis and support half the weight of the system. 6. Insert the system glides into the inner slides of the rack glides. 7.
Page 58 10. Replace, close, and lock the cabinet doors, as appropriate. What Next To power on the system, see: “How to Power On the System” on page 18 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 59: How To Avoid Electrostatic Discharge
How to Avoid Electrostatic Discharge Use the following procedure to prevent static damage whenever you are accessing any of the internal components of the system. Before You Begin Complete these tasks: “How to Power Off the System” on page 22 “How to Slide the System Out of the Cabinet”...
Page 60 Note – Make sure that the wrist strap is in direct contact with the metal on the chassis. 4. Detach both ends of the strap after you have completed the installation or service procedure. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 61 What Next To reassemble and power on the system, complete the appropriate task(s): “How to Install the Power Supply Access Panel” on page 46 “How to Install the CPU Access Panel” on page 72 “How to Install the PCI Access Panel” on page 92 “How to Power On the System”...
Page 62 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 63: Servicing The Front Panel Components
C H A P T E R Servicing the Front Panel Components This chapter contains the following sections: “About Hot-Swappable and Hot-Pluggable Components” on page 44 “How to Remove the Power Supply Access Panel” on page 44 “How to Install the Power Supply Access Panel” on page 46 “How to Remove a Power Supply”...
Page 64: About Hot-Swappable And Hot-Pluggable Components
What to Do 1. Use the system key to unlock the media door. The security lock secures the media door, power supply access panel, and Fan Tray 0. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 65 2. Using a Phillips No. 2 screwdriver, loosen the two captive screws securing the power supply access panel to the chassis. 3. Pull out the power supply access panel and set it aside. What Next Complete this task: “How to Install the Power Supply Access Panel” on page 46 Chapter 3 Servicing the Front Panel Components...
Page 66: How To Install The Power Supply Access Panel
1. Use the system key to unlock the media door. The security lock secures the media door, power supply access panel, and Fan Tray 0. 2. Insert the power supply access panel into the bay. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 67: How To Remove A Power Supply
Power supplies are hot-swappable; it is not necessary to power off the system if you are removing a faulty power supply. For more information, see “About Power Supplies” in your Sun Fire V480 Server Administration Guide. When both power supplies are functioning normally, both power supply’s OK-to-Remove LEDs are lit.
Page 68 Before continuing, make sure that the blue OK-to-Remove LED is lit on the power supply you want to remove. For more information, see “Power Supply LEDs” on page 7. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 69 2. Loosen the two captive Phillips No. 2 screws securing the power supply to the chassis. Power Supply 0 mounting screws Power Supply 1 mounting screws 3. Pull out the power supply in a smooth motion until it is free of the bay. Support the power supply from underneath as you pull the unit out of the bay.
Page 70: How To Install A Power Supply
Before You Begin If you are installing a redundant power supply, it is not necessary to power off the system. For more information, see “About Power Supplies” in your Sun Fire V480 Server Administration Guide. If you are replacing both power supplies, complete this task: “How to Power Off the System”...
Page 71 What to Do 1. Align the new power supply with its bay. Note – If you are hot-swapping a power supply, wait until the system displays a console message confirming removal of the old power supply. See your Sun Fire V480 Server Administration Guide for more information.
Page 72: What Next
LEDs, see “Power Supply LEDs” on page 7. After confirming that the new power supply is operational, complete this task: “How to Install the Power Supply Access Panel” on page 46 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 73: How To Remove A Disk Drive
If a disk drive fails, the system Fault LED and the disk drive Fault LED will light. Disk drive Fault LED System Fault LED For additional information about the disk drives, see your Sun Fire V480 Server Administration Guide. You must follow antistatic precautions when handling a disk drive. Complete this task: “How to Avoid Electrostatic Discharge”...
Page 74 3. Pinch the disk drive latch sideways to release the disk drive handle. 4. Pull the handle away from the disk drive until you feel the disk drive connector disengage from the backplane connector. Disk drive latch Disk drive handle Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 75: How To Install A Disk Drive
Hot-Plug Operation” on page 60. Before You Begin For additional information about internal disk drives and configuring disk drive arrays, see your Sun Fire V480 Server Administration Guide. You must follow antistatic precautions when handling a disk drive. Complete this task: “How to Avoid Electrostatic Discharge”...
Page 76 Disk drive latch Disk drive handle 5. Firmly press the center of the disk drive handle toward the disk drive until the latch closes, securing the disk drive in place. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 77: How To Remove A Disk Drive Using The Hot-Plug Operation
Use the luxadm software tool to remove a Sun Fire V480 server’s internal disk drive using the hot-plug operation. The following procedure describes the general steps involved, but your specific device names may be different.
Page 78: Complete These Tasks
You must follow antistatic precautions when handling a disk drive. Complete this task: “How to Avoid Electrostatic Discharge” on page 39 What to Do 1. Become superuser or the root user: % su Password: Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 79 2. Type the following luxadm command: Where c1t1d0s2 is the logical device name for the disk drive. The system dialog follows the command. # luxadm remove_device /dev/rdsk/c1t1d0s2 WARNING!!! Please ensure that no file systems are mounted on these device(s). All data on these devices should have been backed up. The list of devices which will be removed is: 1: Device name: /dev/rdsk/c1t1d0s2 Node WWN: 20000020371b1f31...
Page 80: How To Install A Disk Drive Using The Hot-Plug Operation
When installing a disk, you must insert the disk drive and wait for it to spin up to Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 81 Finally you configure your application (if necessary) to operate with this new drive. Use the luxadm software tool to install a Sun Fire V480 server’s internal disk drives using the hot-plug operation. The following procedure describes the general steps involved, but your specific device names may be different.
Page 82 Hardware AnswerBook. This AnswerBook documentation is provided on the Solaris Supplement CD for the Solaris release you are running. Refer also to luxadm(1M), devfsadm(1M), and format(1M) man pages. 5. Close and lock the media door. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 83: How To Remove Fan Tray 0
What Next Mount any file systems associated with the disk drive. Restart any applications accessing the disk drive. If you need to remove a disk drive using the hot-plug operation, see: “How to Remove a Disk Drive Using the Hot-Plug Operation” on page 57 How to Remove Fan Tray 0 Caution –...
Page 84 2. Push up on the fan tray and tip it forward. Cradle the fan tray in your hand. Two mounting tabs secure Fan Tray 0 to the chassis. Fan tray mounting tabs Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 85: How To Install Fan Tray 0
Caution – Do not drop the fan tray. The fan tray cable is still connected to the chassis, and can be damaged if the fan tray is pulled too far away from the chassis. 3. With your other hand, disconnect the fan tray cable end and set the fan tray aside. Press the tab to release the cable end, and pull the cable end out of its connector.
Page 86 4. Tighten the two captive Phillips No. 2 screws that secure Fan Tray 0 to the chassis. Fan Tray 0 mounting screws Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 87 What Next Complete these tasks: “How to Install the Power Supply Access Panel” on page 46 “How to Power On the System” on page 18 Chapter 3 Servicing the Front Panel Components...
Page 88 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 89: Servicing The Cpu/Memory Board And Related Components
C H A P T E R Servicing the CPU/Memory Board and Related Components This chapter contains the following sections: “How to Remove the CPU Access Panel” on page 70 “How to Install the CPU Access Panel” on page 72 “How to Remove a CPU/Memory Board”...
Page 90: How To Remove The Cpu Access Panel
What to Do 1. Rotate the top panel lock to the Unlocked position. The top panel lock secures both the CPU access panel and the PCI access panel. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 91 2. Loosen the five Phillips No. 2 captive screws securing the access panel to the chassis. 3. Pull the panel straight up and off the chassis. What Next Complete this task: “How to Install the CPU Access Panel” on page 72 Chapter 4 Servicing the CPU/Memory Board and Related Components...
Page 92: How To Install The Cpu Access Panel
2. Position the CPU access panel into its place on the chassis. Insert the four tabs along the inside edge of the CPU access panel into their corresponding slots in the chassis lip. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 93 3. Tighten the five captive Phillips No. 2 screws that secure the access panel to the chassis. 4. Secure the top panel lock. The top panel lock secures both the CPU access panel and the PCI access panel. What Next Complete these tasks: “How to Slide the System Into the Cabinet”...
Page 94: How To Remove A Cpu/Memory Board
“How to Avoid Electrostatic Discharge” on page 39 What to Do 1. Identify the CPU/Memory board to be removed. 2. Loosen the two captive Phillips No. 2 screws securing the CPU/Memory board to the chassis. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 95 3. Rotate the CPU/Memory board ejector levers outward so that the CPU/Memory board connectors disengage from the centerplane. 4. Pull the CPU/Memory board from the chassis and place it on an antistatic mat. Caution – The CPU/Memory board is heavy. Be sure to support the CPU/Memory board from underneath as you remove it from the system.
Page 96: How To Install A Cpu/Memory Board
Caution – Do not attempt to install the CPU/Memory board before removing the dust cover. Doing so could damage the CPU/Memory board or the centerplane. Keep the dust cover for future use. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 97 3. Make sure that the ejector levers on the CPU/Memory board are rotated out 90 degrees. Caution – The CPU/Memory board is heavy. Be sure to support the CPU/Memory board from underneath as you remove it from the system. 4. Slide the CPU/Memory board into the guides in the chassis. Slide the board into the system until the connectors on the board begin to engage the sockets on the centerplane and the ejector levers begin to engage the bracket.
Page 98 “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 “How to Initiate a Reconfiguration Boot” on page 23 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 99: About Memory Modules
About Memory Modules The Sun Fire V480 server uses 3.3V, high-capacity dual inline memory modules (DIMMs). The DIMMs are built with synchronous dynamic random access memory (SDRAM) chips that operate at a 75-MHz clock frequency. The system supports DIMMs with the following capacities:...
Page 100 Each CPU/Memory board must be populated with a minimum of eight DIMMs, with at least one A group populated (A0 or A1) and at least one B group populated (B0 or B1). Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 101 Fill the last four available The DIMMs in this group (4 DIMMs) slots. must be made up of an identical set. For additional information about DIMMs, see your Sun Fire V480 Server Administration Guide. Chapter 4 Servicing the CPU/Memory Board and Related Components...
Page 102: How To Remove A Memory Module
Always wear a grounding strap when you handle the modules. Note – You must remove the CPU/Memory module from the system before removing memory. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 103 1. Remove the DIMM access panel from the CPU/Memory board. Push both tabs inward until you can lift the access panel free of the CPU/Memory board shroud. 2. Identify the memory module to be removed. 3. Push down on the ejector levers on each end of the memory module until it pops out of its connector.
Page 104 To fully engage the tabs on the access panel, push them in until you hear a click. What Next To replace a memory module, complete this task: “How to Install a Memory Module” on page 85 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 105: How To Install A Memory Module
How to Install a Memory Module Before You Begin Read the section: “About Memory Modules” on page 79 Complete these tasks: “How to Power Off the System” on page 22 “How to Slide the System Out of the Cabinet” on page 25 “How to Remove the CPU Access Panel”...
Page 106 You will hear a click when the ejector levers lock into place. Make sure the levers are fully engaged against the DIMMs. 6. Repeat Step 2 through Step 5 for all DIMMs to be installed. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 107 7. Install the DIMM access panel onto the CPU/Memory board. To fully engage the tabs on the access panel, push them in until you hear a click. What Next Complete these tasks: “How to Install a CPU/Memory Board” on page 76 “How to Install the CPU Access Panel”...
Page 108 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 109: Servicing The Pci Riser Board And Related Components
C H A P T E R Servicing the PCI Riser Board and Related Components This chapter contains the following sections: “How to Remove the PCI Access Panel” on page 90 “How to Install the PCI Access Panel” on page 92 “How to Remove Fan Tray 1”...
Page 110: How To Remove The Pci Access Panel
What to Do 1. Rotate the top panel lock to the Unlocked position. The top panel lock secures both the CPU access panel and the PCI access panel. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 111 2. Loosen the three captive Phillips No. 2 screws securing the access panel to the chassis. 3. Pull the panel up and off the chassis. Pull the access panel up from the left-side edge. What Next Complete this task: “How to Install the PCI Access Panel” on page 92 Chapter 5 Servicing the PCI Riser Board and Related Components...
Page 112: How To Install The Pci Access Panel
Align the lip on the right side of the access panel with the corresponding ridge on the chassis. 3. Tighten the three captive Phillips No. 2 screws that secure the access panel to the chassis. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 113: How To Remove Fan Tray 1
4. Secure the top panel lock. The top panel lock secures both the CPU access panel and the PCI access panel. What Next Complete these tasks: “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 How to Remove Fan Tray 1 Caution –...
Page 114 What to Do Caution – Fan Tray 1 does not include fan guards. Serious injury can result if you attempt to remove it while the system is running. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 115: How To Install Fan Tray 1
Pull the fan tray straight up and out of its bracket on the PCI riser board, and set it aside. What Next Complete this task: “How to Install Fan Tray 1” on page 95 How to Install Fan Tray 1 Caution –...
Page 116 “How to Install the PCI Access Panel” on page 92 “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 117: How To Remove The Rsc Card
How to Remove the RSC Card Before You Begin Complete these tasks: “How to Power Off the System” on page 22 “How to Slide the System Out of the Cabinet” on page 25 “How to Remove the PCI Access Panel” on page 90 “How to Avoid Electrostatic Discharge”...
Page 118 6. Place the RSC card on an antistatic mat. What Next To replace the RSC card, complete this task: “How to Install the RSC Card” on page 99 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 119: How To Install The Rsc Card
How to Install the RSC Card Caution – Before replacing the RSC card, be sure that the AC power cords have been disconnected from the back panel. Before You Begin Complete this task: “How to Remove the RSC Card” on page 97 What to Do 1.
Page 120 3. Secure the RSC card faceplate to the back panel with the Phillips screw. 4. Connect the Ethernet, serial, and/or modem cable(s) to the faceplate of the RSC card. 5. Connect the AC power cord(s) to the back of the system. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 121: How To Remove A Pci Card
What Next Complete these tasks: “How to Install the PCI Access Panel” on page 92 “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 How to Remove a PCI Card Before You Begin Complete these tasks: “How to Power Off the System”...
Page 122 Hold the card by the faceplate and its opposite edge, and pull up while rocking the card from end to end until it is freed from its slot. 5. Place the PCI card on an antistatic mat. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 123 6. If you are not replacing the PCI card, install a PCI filler panel to prevent dust from entering the system, and to ensure proper cooling. PCI filler panel a. Slide the filler panel into the appropriate slot. b. Replace the Phillips No. 1 screw that secures the filler panel to the chassis back panel.
Page 124: How To Install A Pci Card
66-MHz PCI slots 2. If you are installing a PCI card into an unused slot, remove the corresponding filler panel from the chassis back panel. Otherwise go to Step 3. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 125 a. Remove the Phillips No. 1 screw securing the PCI filler panel to the chassis back panel. b. Lift out the filler panel. PCI filler panel 3. Insert the PCI card into the appropriate slot on the PCI riser board. There are six PCI slots on the PCI riser board.
Page 126 4. Secure the PCI card faceplate to the back panel with the Phillips screw. 5. If necessary, connect any internal cables to the PCI card’s internal connectors. 6. If necessary, connect any external cables to the PCI card. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 127: How To Install A Sun Storedge Pci Dual Fibre-Channel Host Adapter Card
What Next Complete these tasks: “How to Install the PCI Access Panel” on page 92 “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 “How to Initiate a Reconfiguration Boot” on page 23 How to Install a Sun StorEdge PCI Dual Fibre-Channel Host Adapter Card This procedure describes how to install an optional Sun StorEdge PCI Dual Fibre-...
Page 128 Otherwise go to Step 3. a. Remove the Phillips No. 1 screw securing the PCI filler panel to the chassis back panel. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 129 b. Lift out the filler panel. PCI filler panel 3. Insert the Sun StorEdge PCI Dual Fibre-Channel Host Adapter into the appropriate slot on the PCI riser board. There are two 66-MHz PCI slots on the PCI riser board. a. Insert the faceplate end of the card into the appropriate opening in the back panel.
Page 130 Channel Host Adapter’s internal connectors and the FC-AL backplane. The Loop B cable assembly is purchased separately from the Sun StorEdge PCI Dual Fibre-Channel Host Adapter, and is unique to the Sun Fire V480 server. See “System Cables” on page 215 for the correct part number.
Page 131 6. Connect any external cables to the PCI card. Do not use the Sun StorEdge PCI Dual Fibre-Channel Host Adapter’s external port 1 when FC-AL Loop B is connected to the FC-AL backplane. Loop A FC-AL Centerplane FC-AL Loop B FC-AL FC-AL backplane Sun StorEdge PCI...
Page 132: How To Remove The Pci Riser Board
“How to Remove a PCI Card” on page 101 Note – You must remove all cables and cards from the PCI riser board before removing the PCI riser board from the system. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 133 What to Do 1. Make sure that the AC power cord(s) are disconnected from the back of the system. 2. Remove the PCI riser board access panel. a. Loosen the two captive Phillips No. 2 screws securing the PCI riser board access panel to the chassis.
Page 134 If you are replacing the PCI riser board with a new one, complete this task: “How to Remove the IDPROM Module” on page 118 Complete this task: “How to Install the PCI Riser Board” on page 115 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 135: How To Install The Pci Riser Board
How to Install the PCI Riser Board Before You Begin Complete this task: “How to Remove the PCI Riser Board” on page 112 If you are replacing the PCI riser board with a new one, complete this task: “How to Install the IDPROM Module” on page 119 What to Do 1.
Page 136 Push the connector into its socket until it snaps into place. d. Connect the FC-AL power cable into J1901. Push the connector into its socket until it snaps into place. 5. Replace the PCI riser board access panel. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 137 a. Insert the tabs on the PCI riser board access panel into their corresponding slots on the chassis. Insert the bottom edge of the access panel first and rotate the top edge inward. Push outward from the inside of the access panel until the tabs drop into place. b.
Page 138: How To Remove The Idprom Module
“How to Remove a PCI Card” on page 101 “How to Remove the PCI Riser Board” on page 112 What to Do 1. Locate the IDPROM module on the PCI riser board. IDPROM Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 139: How To Install The Idprom Module
2. Grasp the IDPROM module at each end and pull it straight up. If necessary, gently rock the IDPROM module from side to side to facilitate removal. 3. Place the IDPROM module on an antistatic mat. What Next Complete this task: “How to Install the IDPROM Module”...
Page 140 “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 “How to Initiate a Reconfiguration Boot” on page 23 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 141: Servicing Miscellaneous Components
C H A P T E R Servicing Miscellaneous Components This chapter contains the following sections: “How to Remove the FC-AL Backplane” on page 122 “How to Install the FC-AL Backplane” on page 124 “How to Remove the Removable Media Assembly” on page 125 “How to Install the Removable Media Assembly”...
Page 142: How To Remove The Fc-Al Backplane
2. Disconnect the FC-AL data cable from J0200 on the FC-AL backplane. Push the ejector levers apart to eject the cable from its connector. 3. Loosen the two Phillips No. 1 captive screws on the FC-AL backplane mounting bracket. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 143 4. Pull the FC-AL backplane straight up, off its mounting tabs. 5. Set the FC-AL backplane aside on an antistatic mat. What Next Complete this task: “How to Install the FC-AL Backplane” on page 124 Chapter 6 Servicing Miscellaneous Components...
Page 144: How To Install The Fc-Al Backplane
Push the FC-AL backplane straight down until it locks into place. Make sure that the slot in the FC-AL backplane and mounting bracket mate with the corresponding tabs on the chassis drive bay. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 145: How To Remove The Removable Media Assembly
2. Tighten the two Phillips No. 1 captive screws on the mounting bracket. 3. Connect the FC-AL power cable to the FC-AL backplane at J0201. Push the cable in until it snaps into place. 4. Connect the FC-AL data cable to the FC-AL backplane at J0200. Push in the cable until the ejector levers snap into place.
Page 146 DVD-ROM drive from the RMA bracket. What Next If you are replacing a failed DVD-ROM drive or failed RMA cable, see: “How to Remove the Removable Media Assembly Cable” on page 158 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 147: How To Install The Removable Media Assembly
Complete this task: “How to Install the Removable Media Assembly” on page 127 How to Install the Removable Media Assembly Before You Begin Complete this task: “How to Remove the Removable Media Assembly” on page 125 What to Do 1. Thread the RMA cable through the RMA bay. Chapter 6 Servicing Miscellaneous Components...
Page 148 “How to Slide the System Into the Cabinet” on page 30 “How to Install a Disk Drive” on page 55 “How to Power On the System” on page 18 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 149: How To Remove The Dvd-Rom Drive
How to Remove the DVD-ROM Drive Before You Begin Complete these tasks: “How to Power Off the System” on page 22 “How to Slide the System Out of the Cabinet” on page 25 “How to Remove the PCI Access Panel” on page 90 “How to Avoid Electrostatic Discharge”...
Page 150: How To Install The Dvd-Rom Drive
1. Slide the DVD-ROM drive onto the RMA bracket. 2. Using a Phillips No. 1 screwdriver, attach the DVD-ROM drive to the RMA bracket. The DVD-ROM drive is secured with four mounting screws. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 151: How To Remove The Centerplane
What Next Complete these tasks: “How to Install the Removable Media Assembly Cable” on page 159 “How to Install the Removable Media Assembly” on page 127 “How to Install Fan Tray 1” on page 95 “How to Install the PCI Access Panel” on page 92 “How to Slide the System Into the Cabinet”...
Page 152 The faceplate is secured with seven screws. External connector faceplate 3. Using a Phillips No. 2 screwdriver, remove the screw on the centerplane top stiffener closest to the front of the system. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 153 Caution – Make sure that the PCI riser board and its components have been removed before proceeding. Trying to remove the centerplane before removing the PCI riser board can seriously damage both components. 4. Using a long-stem Phillips No. 2 screwdriver, loosen the four captive screws securing the centerplane to the bottom of the chassis.
Page 154: How To Install The Centerplane
Remove the five remaining Phillips screws securing the top stiffener to the old centerplane. b. Attach the top stiffener to the new centerplane using the five center Phillips screws. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 155 2. Slide the centerplane into its guide rails in the chassis. Chassis guide rail 3. Press firmly and evenly to secure the centerplane connectors to the power distribution board. Make sure that the rear lip on the centerplane top stiffener is on the outside of the chassis.
Page 156 “How to Install the PCI Access Panel” on page 92 “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 157: How To Remove The Power Distribution Board
How to Remove the Power Distribution Board Note – It is mechanically feasible to service the power distribution board with the system installed in the cabinet. However, it is easier to remove the system from the cabinet and perform this procedure on a workbench. To remove the system from the cabinet, see “How to Remove the System From the Cabinet”...
Page 158 Insert your screwdriver through the rear hole in the chassis stiffener to get direct contact with the screw on the CPU-side of the system. Loosen (do not remove) rear corner screws Note – Do not remove the two rear corner screws. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 159 3. Using a long-stem Phillips No. 2 screwdriver, remove the four remaining screws securing the power distribution board to the chassis. Insert your screwdriver through the hole in the chassis stiffener to get direct contact with the screw on the CPU-side of the system. 4.
Page 160: How To Install The Power Distribution Board
“How to Remove the System From the Cabinet” on page 32. Before You Begin Complete this task: “How to Remove the Power Distribution Board” on page 137 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 161 What to Do 1. Place the power distribution board inside the chassis. Caution – Be careful not to damage the light pipes mounted to the rear of the power distribution board. 2. Slide the power distribution board back under the two rear corner screws. Chapter 6 Servicing Miscellaneous Components...
Page 162 3. Using a long-stem Phillips No. 2 screwdriver, replace the first four screws that secure the power distribution board to the chassis. Replace the left-front screw first, then replace the remaining screws. 4. Tighten the remaining two screws. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 163: How To Remove The Media Door Assembly
What Next Complete these tasks: “How to Install the Centerplane” on page 134 “How to Install a CPU/Memory Board” on page 76 “How to Install the CPU Access Panel” on page 72 “How to Install the PCI Riser Board” on page 115 “How to Install a PCI Card”...
Page 164 3. Using a Phillips No. 1 screwdriver, remove the two screws securing the media door assembly to the chassis. The screws are located under the media door assembly. Mounting screws Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 165 4. Push the media door assembly up and pull it forward to unhook it from the chassis. The two tabs secure the media door assembly to the chassis. Note – You can slide Power Supply 1 halfway out of the chassis and use it to support the media door assembly while you complete the removal procedure.
Page 166 The mounting plate is secured with two Phillips No. 2 screws. What Next Complete this task: “How to Install the Media Door Assembly” on page 147 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 167: How To Install The Media Door Assembly
How to Install the Media Door Assembly Before You Begin Complete this task: “How to Remove the Media Door Assembly” on page 143 What to Do 1. With one hand, cradle the media door assembly facedown in front of the drive bay.
Page 168 Caution – Do not drop the media door assembly. The system control switch/power button cable can be damaged if the media door assembly is pulled too far away from the chassis. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 169 3. Insert the two tabs on the media door assembly frame into their corresponding slots on the front of the chassis. Be sure that the system control switch/power button cable is routed cleanly back through the chassis, beside the drive bay. 4.
Page 170 “How to Slide the System Into the Cabinet” on page 30 “How to Install a Disk Drive” on page 55 “How to Power On the System” on page 18 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 171: Servicing Cables
C H A P T E R Servicing Cables This chapter contains the following sections: “Cable Connections and Routing” on page 152 “How to Remove the FC-AL Power Cable” on page 154 “How to Install the FC-AL Power Cable” on page 154 “How to Remove the FC-AL Data Cable”...
Page 172: Cable Connections And Routing
Connect the P2 cable end (RMA) cable (P1) first; route under the drive (F375-3053) bay; tuck any excess cable length under the PCI riser board before installing the RMA. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 173 Cable Connections and Routing (Continued) TABLE 7-1 Cable Name and Part Number Routed From Routed To Cable Management Notes System control PCI riser board at J1401 Media bezel Route between the drive switch/power button cable (P1) bay and the centerplane; (F540-5063) attach the P2 cable end (using the system control...
Page 174: How To Remove The Fc-Al Power Cable
“How to Install the FC-AL Power Cable” on page 154 How to Install the FC-AL Power Cable Before You Begin Complete this task: “How to Remove the FC-AL Power Cable” on page 154 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 175 What to Do 1. Connect the FC-AL power cable at J1901 on the PCI riser board. Push the cable end into its connector until the tab locks into place. FC-AL power cable 2. Connect the FC-AL power cable at J0201 on the FC-AL backplane. Push the cable end into its connector until the tab locks into place.
Page 176: How To Remove The Fc-Al Data Cable
“How to Install the FC-AL Data Cable” on page 156 How to Install the FC-AL Data Cable Before You Begin Complete this task: “How to Remove the FC-AL Data Cable” on page 156 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 177 What to Do 1. Make sure the ejector levers at J0200 on the FC-AL backplane are rotated outward. Push the cable end into its connector until the ejector levers snap into place. 2. Connect the P1 cable end to J0200 on the FC-AL backplane. Push the cable end into its connector until the ejector levers snap into place.
Page 178: How To Remove The Removable Media Assembly Cable
“How to Remove the PCI Access Panel” on page 90 “How to Remove Fan Tray 1” on page 93 “How to Remove the Removable Media Assembly” on page 125 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 179: How To Install The Removable Media Assembly Cable
What to Do 1. Using a Phillips No. 1 screwdriver, remove the three screws securing the RMA cable end to the DVD-ROM drive. 2. Disconnect the RMA cable end from its connector on the DVD-ROM drive. What Next Complete this task: “How to Install the Removable Media Assembly Cable”...
Page 180 “How to Install the PCI Access Panel” on page 92 “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 181: How To Remove The System Control Switch/Power Button Cable
How to Remove the System Control Switch/Power Button Cable Before You Begin Complete these tasks: “How to Power Off the System” on page 22 “How to Slide the System Out of the Cabinet” on page 25 “How to Avoid Electrostatic Discharge” on page 39 “How to Remove the Power Supply Access Panel”...
Page 182: How To Install The System Control Switch/Power Button Cable
2. Attach the cable assembly to the cable tie on the side of the drive bay. 3. Route the P3 cable end along the top edge of the chassis and connect the cable to its clips on the chassis. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 183: How To Remove The Back Panel Led Flex Circuit
4. Connect the back panel flex circuit cable end to the P3 cable end on the system control switch/power button cable. What Next Complete these tasks: “How to Install the Media Door Assembly” on page 147 “How to Install the Removable Media Assembly” on page 127 “How to Install Fan Tray 1”...
Page 184 3. Peel off the back panel LED flex circuit from the back panel. Back panel LED flex circuit What Next “How to Install the Back Panel LED Flex Circuit” on page 165 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 185: How To Install The Back Panel Led Flex Circuit
How to Install the Back Panel LED Flex Circuit Before You Begin Complete this task: “How to Remove the Back Panel LED Flex Circuit” on page 163 What to Do 1. Peel off the backing paper from the new back panel LED flex circuit. 2.
Page 186: How To Remove The Fan Tray 0 Cable
“How to Slide the System Out of the Cabinet” on page 25 “How to Avoid Electrostatic Discharge” on page 39 “How to Remove the Power Supply Access Panel” on page 44 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 187 “How to Remove Fan Tray 0” on page 63 “How to Remove the PCI Access Panel” on page 90 “How to Remove Fan Tray 1” on page 93 What to Do 1. Disconnect the Fan Tray 0 cable end at J2302 on the PCI riser board. 2.
Page 188: How To Install The Fan Tray 0 Cable
“How to Install the Power Supply Access Panel” on page 46 “How to Slide the System Into the Cabinet” on page 30 “How to Power On the System” on page 18 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 189: 2-Post Rack Service Requirements
A P P E N D I X 2-Post Rack Service Requirements This appendix describes service requirements for systems installed in a 2-post rack. It contains the following sections: “Servicing a System Installed in a 2-Post Rack” on page 170 “How to Remove the System From an Empty 2-Post Rack”...
Page 190: Servicing A System Installed In A 2-Post Rack
Miscellaneous components—See Chapter 6: FC-AL backplane Removable media assembly (RMA) Centerplane Power distribution board Cables—See Chapter 7: FC-AL power cable FC-AL data cable RMA data cable System control switch/power button cable Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 191: How To Remove The System From An Empty 2-Post Rack
How to Remove the System From an Empty 2-Post Rack Before You Begin Complete this task: “How to Power Off the System” on page 22 Caution – The chassis is heavy. Two persons are required to remove the system from the rack in the following procedure. What to Do 1.
Page 192 5. Pull the server out of the rack. What Next Complete this task: “How to Install the System Into an Empty 2-Post Rack” on page 173 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 193: How To Install The System Into An Empty 2-Post Rack
How to Install the System Into an Empty 2-Post Rack Before You Begin Complete the following task: “How to Remove the System From an Empty 2-Post Rack” on page 171 Caution – The chassis is heavy. Two persons are required to install the system into the rack in the following procedure.
Page 194 4. Connect all external cables that were attached to the back panel of the system. Examine each disconnected cable for information indicating the cable’s origin and its terminating connection. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 195: How To Remove The System From A Populated 2-Post Rack
What Next Complete this task: “How to Power On the System” on page 18 If you have added or removed a PCI card, CPU/Memory board, or DIMMs, complete this task: “How to Initiate a Reconfiguration Boot” on page 23 How to Remove the System From a Populated 2-Post Rack Before You Begin Complete the following task:...
Page 196 Caution – When removing the server from a populated 2-post rack, be sure to support the weight of the server, so you do not damage the component installed below it in the rack. 3. Slide the server out of the rack. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 197: How To Install The System Into A Populated 2-Post Rack
What Next Complete this task: “How to Install the System Into a Populated 2-Post Rack” on page 177 How to Install the System Into a Populated 2-Post Rack Before You Begin Complete the following task: “How to Remove the System From a Populated 2-Post Rack” on page 175 Caution –...
Page 198 2. Using a Phillips No. 2 screwdriver, secure the top and bottom screws to the left and the right vertical mounting rails. Use M5 screws for a Metric rack and 10-32 screws for an English rack. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 199 What Next Complete this task: “How to Power On the System” on page 18 If you have added or removed a PCI card, CPU/Memory board, or DIMMs, complete this task: “How to Initiate a Reconfiguration Boot” on page 23 Appendix A 2-Post Rack Service Requirements...
Page 200 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 201: Connector Pinouts
A P P E N D I X Connector Pinouts This appendix gives you reference information about the system’s back panel ports and pin assignments. Topics covered in this appendix include: “Serial Port Connector” on page 182 “USB Connector” on page 183 “Twisted-Pair Ethernet Connector”...
Page 202: Serial Port Connector
Serial Port Connector Diagram Serial Port Connector Signals Signal Description Signal Description Request To Send Ground Data Terminal Ready Receive Data Transmit Data Data Set Ready Ground Clear To Send Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 203: Usb Connector
USB Connector Two Universal Serial Bus (USB) connectors are located on the centerplane and can be accessed from the back panel. USB Connector Diagram USB Connector Signals Signal Description Signal Description +5 VDC +5 VDC Port Data0 - Port Data1 - Port Data0 + Port Data1 + Ground...
Page 204: Twisted-Pair Ethernet Connector
Transmit/Receive Data 2 – Transmit/Receive Data 0 – Transmit/Receive Data 1 – Transmit/Receive Data 1 + Transmit/Receive Data 3 + Transmit/Receive Data 2 + Transmit/Receive Data 3 – Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 205: Rsc Ethernet Connector
RSC Ethernet Connector The Remote System Control (RSC) Ethernet connector is an RJ-45 connector located on the RSC card and can be accessed from the back panel. RSC Ethernet Connector Diagram RSC Ethernet Connector Signals Signal Description Signal Description Transmit/Receive Data0 + Trandmit/Receive Data2 - Transmit/Receive Data0 - Trandmit/Receive Data1 -...
Page 206: Rsc Modem Connector
RSC card and can be accessed from the back panel. RSC Modem Connector Diagram RSC Modem Connector Signals Signal Description Signal Description No Connection Ring No Connection Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 207: Rsc Serial Connector
RSC Serial Connector The Remote System Control (RSC) serial connector is an RJ-45 connector located on the RSC card and can be accessed from the back panel. RSC Serial Connector Diagram SERIAL RSC Serial Connector Signals Signal Description Signal Description Request To Send Ground Data Terminal Ready...
Page 208: Fc-Al Port Hssdc Connector
Differential Data Output + Optical Output Disable (optional) Signal Ground (optional) Differential Data Input - Differential Data Output - 5V Power (+/-10%) (optional) Mode Fault Detection Differential Data Input + (optional) Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 209: System Specifications
A P P E N D I X System Specifications This appendix provides the following specifications for the Sun Fire V480 server: “Physical Specifications” on page 189 “Electrical Specifications” on page 190 “Environmental Specifications” on page 191 “Agency Compliance Specifications” on page 192 “Clearance and Service Access Specifications”...
Page 210: Electrical Specifications
Nominal Voltage Range Auto Ranging 100-240 VAC Maximum Current AC RMS 10A @ 100-120 VAC 5A @ 200-240 VAC Maximum AC Power Consumption 1100W Maximum Heat Dissipation 3751 BTU/hr Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 211: Environmental Specifications
Environmental Specifications The operating and non-operating environmental specifications for the system are as follows. Parameter Value Operating Temperature 5˚ C to 35˚C (41˚F to 95˚F)—IEC 60068-2-1&2 Humidity 20% to 80% RH noncondensing; 27˚C (81˚F) wet bulb— IEC 60068-2-3&56 Altitude 0 to 3000 meters (0 to 10,000 feet)—IEC 60068-2-13 Vibration .0001 (z-axis only) G /Hz, 5-150 Hz, -12db/octave slope,...
Page 212: Agency Compliance Specifications
36 in (92 cm) Rear blockage only 36 in (92 cm) Front and rear blockage 36 in (92 cm) Front clearance 36 in (92 cm) 36 in (92 cm) Rear clearance Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 213: Safety Precautions
A P P E N D I X Safety Precautions This appendix describes safety precautions to follow when servicing the Sun Fire V480 server.
Page 214: Placement Of A Sun Product
SELV Compliance personal health, follow the instructions. Safety status of I/O connections comply to SELV requirements. On – Applies AC power to the system. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 215: Power Cord Connection
System Unit Access Panels not have overload protection and are not You must remove the access panels of your Sun Fire V480 to meant for use with computer systems. Do not add cards or memory. Be sure to replace and secure the use household extension cords with your Sun access panels before powering on your system.
Page 216 Die Sicherung der I/O-Verbindungen entspricht den Anforderungen der SELV-Spezifikation. Achtung – Gefährliche Spannungen. Anweisungen befolgen, um Stromschläge und Verletzungen zu vermeiden. Ein – Setzt das System unter Wechselstrom. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 217 Batterien Haushalt verwendete Verlängerungskabel besitzen keinen Überlastungsschutz und sind daher für Computersysteme nicht geeignet. Achtung – Die Geräte Sun Fire V480 enthalten auslaufsichere Bleiakkumulatoren. Produkt- Nr. TLC02V50 für portable Stromversorgung. Werden bei der Behandlung oder beim Achtung – Ihr Sun-Gerät wird mit einem Austausch der Batterie Fehler gemacht, dreiadrigen Netzkabel für geerdete...
Page 218 Ne pas apporter de modification mécanique ou électrique matériels. au matériel. Sun Microsystems n’est pas responsable de la conformité réglementaire d’un produit Sun qui a été modifié. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 219 Positionnement d’un produit Sun Attention: – tous les cordons d’alimentation n’ont pas forcément la même puissance Attention: – pour assurer le bon nominale en matière de courant. Les rallonges fonctionnement de votre produit Sun et pour d’usage domestique n’offrent pas de l’empêcher de surchauffer, il convient de ne protection contre les surcharges et ne sont pas pas obstruer ni recouvrir les ouvertures...
Page 220 Les produits Sun qui font appel aux technologies lasers sont conformes aux normes de la classe 1 en la matière. Class 1 Laser Product Luokan 1 Laserlaite Klasse 1 Laser Apparat Laser KLasse 1 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 221: Cumplimiento De La Normativa Selv
En espera. Modificaciones en el equipo No realice modificaciones de tipo mecánico o eléctrico en el equipo. Sun Microsystems no se hace responsable del cumplimiento de las normativas de seguridad en los equipos Sun modificados. Appendix D...
Page 222: Tapa De La Unidad Del Sistema
No las abra o intente recargarlas. DVD-ROM Precaución – El manejo de los controles, los ajustes o la ejecución de procedimientos distintos a los aquí especificados pueden exponer al usuario a radiaciones peligrosas. Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 223: Nordic Lithium Battery Cautions
GOST-R Certification Mark Nordic Lithium Battery Cautions Norge ADVARSEL – Litiumbatteri — Eksplosjonsfare.Ved utskifting benyttes kun batteri som anbefalt av apparatfabrikanten. Brukt batteri returneres apparatleverandøren. Sverige VARNING – Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren.
Page 224 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 225: Board Connector Locations
A P P E N D I X Board Connector Locations This appendix illustrations the connector locations on system boards. It contains the following sections: “PCI Riser Board Connectors” on page 206 “FC-AL Backplane Connectors” on page 206 “Centerplane Connectors” on page 207 “RSC Connectors”...
Page 226: Pci Riser Board Connectors
(FC-AL Loop B cable, to Sun StorEdge PCI Dual Fibre-Channel Host Adapter) J0203 (FC-AL Loop B cable, from Sun StorEdge PCI Dual Fibre-Channel Host Adapter) J0201 J0200 (FC-AL data cable) (FC-AL power cable) Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 227: Centerplane Connectors
Centerplane Connectors PCI Riser Board-Side Connectors J6502 (FC-AL data connector) USB ports Ethernet ports PCI riser board connector Serial port FC-AL port Appendix E Board Connector Locations...
Page 228: Rsc Connectors
CPU/Memory Board-Side Connectors CPU/Memory board A connector CPU/Memory board B connector RSC Connectors Serial connector Modem x-jack connector Ethernet connector Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 229: Illustrated Parts Breakdown
A P P E N D I X Illustrated Parts Breakdown This appendix consists of a sequence of illustrations that show how the various pieces of the system fit together. Use the accompanying tables as a reference for ordering field-replaceable units (FRUs). The part numbers listed in the following tables are correct as of the manual publication date but are subject to change without notice.
Page 230: Chassis Doors And Access Panels
PCI access panel 540-4714 (Not a FRU) PCI riser board access panel 540-4712 (Not a FRU) Media door 540-4907 (Not a FRU) Power supply access panel 540-4765 (Not a FRU) Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 231: Cpu-Side Components
CPU-Side Components Reference Number Part Part Number CPU access panel 540-4713 (Not a FRU) 900 MHz CPU/Memory module F501-6334 DIMM access panel (Shipped with F501-6334) 256 MB DIMM (not shown) F501-5401 512 MB DIMM (not shown) F501-5030 1 GB DIMM (not shown) F540-5086 Appendix F Illustrated Parts Breakdown...
Page 232: Pci-Side Components
Remote system control (RSC) card F501-5856 IDPROM (Shipped with F501-5820) PCI riser board access panel 540-4712 (Not a FRU) PCI riser board F501-5820 FC-AL backplane F501-5822 Fan Tray 1 F540-4716 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 233: Front Panel Components
Front Panel Components Reference Number Part Part Number 36 GB FC-AL disk drive F540-4525 73 GB FC-AL disk drive (not shown) F540-4905 DVD-ROM drive F370-4412 System control switch/power button cable F540-5063 Front bezel 540-4911 (Not a FRU) Media door 540-4907 (Not a FRU) RMA bezel (Not a FRU) Power supply access panel...
Page 234: Miscellaneous Components
Part Number Centerplane top stiffener 540-4791 (Not a FRU) Centerplane F501-5819 Power distribution board F375-3006 External connector faceplate 540-4835 (Not a FRU) Back panel status LED assembly F370-4388 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 235: System Cables
System Cables for cable connections and routing. TABLE 7-1 Part Part Number System control switch/power button cable F540-5063 RMA cable F375-3053 FC-AL power cable F530-3013 FC-AL data cable F530-3069 Fan Tray 0 cable F540-5064 Back panel LED flex circuit F370-4388 FC-AL Loop B cable (X-option) F530-3018 Appendix F...
Page 236 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 237: Index
Index NUMERICS 2-post rack service requirements, 169 cable routing Fan Tray 0 cable, 153 FC-AL data cable, 152 FC-AL Loop B cables, 153 FC-AL power cable, 152 AC Present (power supply LED), 7 rear ﬂex circuit/system status LED, 153 RMA cable, 152 access panels system control switch/power button cable, 153 CPU, installing, 72...
Page 238 (ESD) precautions, 39 environmental specifications, 191 Link Up(Ethernet LED), 11 Fan Tray 0 cable installing, 168 removing, 166 routing, 153 Fault (disk drive LED), 6, 53, 58 Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...
Page 239 33 MHz, 206 66 MHz, 206 media door RSC slot, 206 installing, 147 physical specifications, 189 removing, 143 power memory modules speciﬁcations, 190 about, 79 turning off, 22 conﬁguration, 80 turning on, 19 installing, 85 Power button, 8 removing, 82 power distribution board moving the system, precautions, 18 installing, 140...
Page 240 Forced Off position, 9, 22 Locked position, 9, 21 Normal position, 9, 20 system control switch/power button cable installing, 162 removing, 161 routing, 153 system specifications, See specifications Sun Fire V480 Server Parts Installation and Removal Guide • December 2002...

Sun Microsystems Sun Fire V480 Parts Installation And Removal Manual

Declaration of Conformity

Regulatory Compliance Statements

Preface

1 Identifying Front and Back Panel Features

2 Preparing to Service the System

3 Servicing the Front Panel Components

4 Servicing the Cpu/Memory Board and Related Components

5 Servicing the PCI Riser Board and Related Components

6 Servicing Miscellaneous Components

7 Servicing Cables

2-Post Rack Service Requirements

Connector Pinouts

System Specifications

Safety Precautions

Board Connector Locations

Illustrated Parts Breakdown

Index

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