Correction Of Malfunctions - WAGNER FOLIATEC Spray system Manual

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20. Correction of Malfunctions

Problem
No coating material
emerges from the
nozzle
Coating material
drips from the
nozzle
Atomisation too
coarse
Spray jet pulsates
Coating material
causes "paint tears"
Too much fog of
coating material
(Overspray)
24
Cause
Nozzle clogged
Material volume setting
turned too far to the right (-)
No pressure build-up in
container
Container empty
Feed tube loose
Feed tube clogged
Coating material assembly
at air cap, nozzle or needle
Nozzle loose
Nozzle seal worn
Nozzle worn
Material volume too large
Material volume setting
turned too far to the left (+)
Nozzle contaminated
Viscosity of coating material
too high
Too little pressure build-up
in container
Air filter heavily soiled
Coating material in
container running out
Nozzle seal worn
Air filter heavily soiled
Too much coating material
applied
Viscosity of coating material
too low
Distance to the object too
large
Too much coating material
applied
Material very thin
Remedy
➞ Clean
➞ Turn to the left (+)
➞ Tighten container
➞ Refill
➞ Insert
➞ Clean
➞ Clean
➞ Union nut tighten
➞ Change
➞ Change
➞ Turn material volume
setting to the right (-)
➞ Clean
➞ Dilute further
or set Stage "2"
➞ Tighten container
➞ Change
➞ Refill
➞ Replace
➞ Change
➞ Turn material volume
setting to the right (-)
➞ Reduce distance
➞ Turn material volume
setting to the right (-)
➞ dilute less
or set Stage "1"
03/2015

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