Champion 100637 Operator's Manual
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Champion 100637 Operator's Manual

9000w portable generator
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OPERATOR'S MANUAL
MODEL #100637
9000W PORTABLE GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Made in China - REV 20200203
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100637

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of Portable Generators). Made in China - REV 20200203 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE Of CONTENTS 100637 - 9000W PORTABLE GENERATOR TABLE Of CONTENTS Maintenance ..........Cleaning the Generator ........

  • Page 3: Introduction

    100637 - 9000W PORTABLE GENERATOR SAfETY DEfINITIONS INTRODUCTION Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. DANGER  Use only Champion electrical cords for proper application. DO NOT operate generator in wet weather. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison DO NOT allow children or unqualified persons to operate or you cannot see or smell.
  • Page 5 IMPORTANT SAfETY INSTRUCTIONS 100637 - 9000W PORTABLE GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 6: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 100637 - 9000W PORTABLE GENERATOR fuel Safety When transporting or servicing the generator: Make certain that the fuel valve is in the OFF position and the DANGER  gasoline tank is empty. Disconnect the spark plug wire.

  • Page 7: Safety And Dataplate Labels

    AUTOMATIC SHUTOFF – YOU MUST: APAGADO AUTOMÁTICO – USTED DEBE: This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 8: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100637 - 9000W PORTABLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100637 - 9000W PORTABLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quickstart Label Symbols

    3. Turn the fuel valve to the “OFF” position. doors and intake ventilation covers. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    CONTROLS AND fEATURES 100637 - 9000W PORTABLE GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 7.7 gal. (29 L) 7.

  • Page 12: Control Panel

    CONTROLS AND fEATURES 100637 - 9000W PORTABLE GENERATOR Control Panel 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Intelligauge with Power Meter – Five mode digital meter 120/240V AC, 30A Locking (NEMA L14-30R) for displaying run time, total time, voltage, hertz and power May be used to supply electrical power for output.

  • Page 13: Intelligauge With Power Meter

    CONTROLS AND fEATURES 100637 - 9000W PORTABLE GENERATOR Intelligauge with Power Meter The meter is divided into two separate displays. The top LCD displays each mode for several seconds and then automatically cycles through. The bottom LED displays output in percent (%).

  • Page 14: Parts Included

    CONTROLS AND fEATURES 100637 - 9000W PORTABLE GENERATOR Parts Included Accessories Oil Funnel ..................1 Smart Charger ................1 Assembly Parts Wheels 9.5 in. (24.1 cm) Never Flat Wheel (A) ......Roll Pin (B) ............

  • Page 15: Assembly

    ASSEMBLY 100637 - 9000W PORTABLE GENERATOR ASSEMBLY Install the Support Leg 1. Attach the Support Leg (D) to the generator frame with Flange Your generator requires some assembly. This unit ships from our Bolts (E) and Flange Lock Nuts (F).

  • Page 16: Add Fuel

    ASSEMBLY 100637 - 9000W PORTABLE GENERATOR NOTICE NOTICE   The recommended oil type for typical use is 5W-30 Check oil level often during the break-in period. Refer to the automotive oil. Maintenance section for recommended service intervals. If running generator in extreme temperatures, refer to the following chart for recommended oil type.

  • Page 17: Grounding

    ASSEMBLY 100637 - 9000W PORTABLE GENERATOR Grounding CAUTION  Your generator must be properly connected to an appropriate Use unleaded gasoline with a minimum octane rating of 85 ground to help prevent electric shock. and an ethanol content of 10% or less by volume.

  • Page 18: Operation

    CO Shield equipped This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 19: Generator Location

    OPERATION 100637 - 9000W PORTABLE GENERATOR Generator Location Surge Protection NEVER operate the generator inside any building, including Electronic devices, including computers and many programmable garages, basements, crawlspaces and sheds, enclosure or appliances use components that are designed to operate within a...
  • Page 20 OPERATION 100637 - 9000W PORTABLE GENERATOR 2. Press and hold the ignition switch to the “START” position. 2. Move the choke to the “CHOKE” position. Release as the engine begins to start. If the engine fails to 2a. For restarting a warm engine, move the choke to 75% of start within five seconds, release the switch and wait at least the “CHOKE”...

  • Page 21: Battery

    OPERATION 100637 - 9000W PORTABLE GENERATOR NOTICE WARNING   For gasoline restarts with hot engine in hot ambient > Connecting a generator to your electric utility company’s 86°F (30°C), keep choke in 75% of the “CHOKE” position for power lines or to another power source may be against the only 1 pull of the recoil cord.

  • Page 22: Gfci

    OPERATION 100637 - 9000W PORTABLE GENERATOR Power Management Use the following formula to convert voltage and amperage to watts: Volts × Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1.

  • Page 23: Stopping The Engine

    OPERATION 100637 - 9000W PORTABLE GENERATOR Stopping the Engine Operation at High Altitude 1. Turn off and unplug all connected electrical loads. Never start The density of air at high altitudes is lower than at sea level. or stop the generator with electrical devices plugged in or Engine power is reduced as the air mass and air-fuel ratio turned on.

  • Page 24: Maintenance

    MAINTENANCE 100637 - 9000W PORTABLE GENERATOR MAINTENANCE Changing the Engine Oil Change oil when the engine is warm. Refer to the oil specification Make certain that the generator is kept clean and stored properly. to select the proper grade for your operating environment.

  • Page 25: Cleaning And Adjusting The Spark Plug

    MAINTENANCE 100637 - 9000W PORTABLE GENERATOR Cleaning and Adjusting the Spark Plug 4. Carefully remove the carbon deposits from the spark arrestor screen with a wire brush. 1. Remove the spark plug cable from the spark plug. 2. Use a spark plug socket tool (not included), or a...

  • Page 26: Generator Battery

    MAINTENANCE 100637 - 9000W PORTABLE GENERATOR Generator Battery Maintenance Schedule Your generator is equipped with an automatic battery charging Follow the service intervals indicated in the following maintenance circuit that charges the battery while the engine is running. schedule. The battery will maintain a proper charge if the unit is used on Service your generator more frequently when operating in adverse a regular basis (about once every two weeks).

  • Page 27: Storage

    STORAGE 100637 - 9000W PORTABLE GENERATOR STORAGE DANGER  Gasoline vapors are highly flammable and extremely explosive. Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator.

  • Page 28: Removing From Storage

    STORAGE 100637 - 9000W PORTABLE GENERATOR Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.

  • Page 29: Specifications

    SPECIfICATIONS 100637 - 9000W PORTABLE GENERATOR SPECIfICATIONS NOTICE  Temperature will affect engine oil and engine performance. Generator Specifications Change the type of engine oil used based on the temperature Generator Model ......... ..

  • Page 30: Parts Diagram

    SPECIfICATIONS 100637 - 9000W PORTABLE GENERATOR Parts Diagram...

  • Page 31: Parts List

    SPECIfICATIONS 100637 - 9000W PORTABLE GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. 37 2.08.071 122.070100.07 Fuel Tank Cap Bolt M5 × 229 38 1.6175.05 Nut M5 122.070300.03 Fuel Filter 39 154.191002.00 Stator Cover 24.070800.00 Reversal Valve Stator Assembly, Cu, 2.06.006...
  • Page 32 SPECIfICATIONS 100637 - 9000W PORTABLE GENERATOR Part Number Description Qty. Part Number Description Qty. 152.200013.01 Jacket, Wire, Black Receptacle Battery 98 5.1110.009 Charger Black Wire, 320 mm, 75 5.1900.025 Battery, CSA 30 Amp Circuit Breaker, 99 5.1240.930 Double Pole, CSA 76 152.208.21.2...

  • Page 33: Engine Parts Diagram

    SPECIfICATIONS 100637 - 9000W PORTABLE GENERATOR Engine Parts Diagram...

  • Page 34: Engine Parts List

    SPECIfICATIONS 100637 - 9000W PORTABLE GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. 21.061300.00 Handle, Recoil, Soft 45.110013.00 Shaft, Governor Gear 42 45.110100.00 Gear, Governor 1.5789.0608 Flange Bolt M6 × 8 43 21.110011.00 Clip, Governor Gear Recoil Starter Cover, 46.061100.00.2...
  • Page 35 SPECIfICATIONS 100637 - 9000W PORTABLE GENERATOR Part Number Description Qty. 81 1.97.1.06 Washer Ø6 82 22.040012.00 Screw, Valve Adjustment 83 1.6177.1.06 Lock Nut M6, Flange 84 21.040021.00 Nut M6 × 0.5, Lock 85 2.01.008 Stud Bolt M6 × M8 × 105 86 46.130002.20...

  • Page 36: Wiring Diagram

    SPECIfICATIONS 100637 - 9000W PORTABLE GENERATOR Wiring Diagram...

  • Page 37: Troubleshooting

    TROUBLESHOOTING 100637 - 9000W PORTABLE GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 38 TROUBLESHOOTING 100637 - 9000W PORTABLE GENERATOR Problem Cause Solution Poor cord connection. Check all connections. Circuit breaker is open. Reset circuit breaker. Faulty brush assembly. Replace brush assembly (Service Center). Faulty AVR (auto voltage regulator). Replace AVR (Service Center). Engine is running but no AC output.

  • Page 39: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.

  • Page 40: Emission Control System Warranty

    AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment.
  • Page 41 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 42 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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