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READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard PGMA G300 (Standard for Testing and Validating
Performance of Portable Generators).
Made in China - REV 20191120
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
7500W PORTABLE GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100538
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Summary of Contents for Champion 100538
- Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating Performance of Portable Generators). Made in China - REV 20191120 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
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Page 2: Table Of Contents
TABLE OF CONTENTS 100538 - 7500W PORTABLE GENERATOR TABLE OF CONTENTS Maintenance .......... -
Page 3: Introduction
100538 - 7500W PORTABLE GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines. -
Page 4: Important Safety Instructions
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. DO NOT use electrical cords that are worn, damaged or frayed. Use Champion electrical cords only for proper NEVER use inside a home or garage, EVEN IF doors and application. - Page 5 IMPORTANT SAFETY INSTRUCTIONS 100538 - 7500W PORTABLE GENERATOR WARNING CAUTION Running engines produce heat. Severe burns can occur on Improper treatment or use of the generator can damage it, contact. Combustible material can catch fire on contact. shorten its life and void your warranty.
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Page 6: Fuel Safety
IMPORTANT SAFETY INSTRUCTIONS 100538 - 7500W PORTABLE GENERATOR Fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS) ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE. -
Page 7: Safety Symbols
IMPORTANT SAFETY INSTRUCTIONS 100538 - 7500W PORTABLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. -
Page 8: Operation Symbols
IMPORTANT SAFETY INSTRUCTIONS 100538 - 7500W PORTABLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. -
Page 9: Safety Labels
IMPORTANT SAFETY INSTRUCTIONS 100538 - 7500W PORTABLE GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. -
Page 10: Controls And Features
CONTROLS AND FEATURES 100538 - 7500W PORTABLE GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 5.7 gal. (21.5 L) 8. -
Page 11: Control Panel
CONTROLS AND FEATURES 100538 - 7500W PORTABLE GENERATOR Control Panel 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Intelligauge – Three mode digital meter for displaying run (4×) 120V AC, 20A GFCI (NEMA 5-20R) time, voltage and hertz. -
Page 12: Parts Included
CONTROLS AND FEATURES 100538 - 7500W PORTABLE GENERATOR Parts Included Accessories Oil Funnel ................1 Assembly Parts Wheels 9.5 in. (24.1 cm) Never Flat Wheel (A) ....... 2 Roll Pin (B)................ 2 Large R-clip (C) ..............2 Engine Vibration Mounts Support Leg with Vibration Mounts (D) ...... -
Page 13: Assembly
ASSEMBLY 100538 - 7500W PORTABLE GENERATOR ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. -
Page 14: Add Engine Oil
ASSEMBLY 100538 - 7500W PORTABLE GENERATOR Add Engine Oil NOTICE CAUTION Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. DO NOT attempt to crank or start the engine before it has If using the dipstick to check oil level, DO NOT screw in the been properly filled with the recommended type and amount... -
Page 15: Add Fuel
ASSEMBLY 100538 - 7500W PORTABLE GENERATOR Add Fuel NOTICE 1. Use clean, fresh, regular unleaded gasoline with a Our engines work well with 10% or less ethanol blend minimum octane rating of 85 and an ethanol content of gasoline. When using ethanol-gasoline blends there are 10% or less by volume. -
Page 16: Operation
OPERATION 100538 - 7500W PORTABLE GENERATOR OPERATION Grounding A ground terminal connected to the frame of the generator has Generator Location been provided (see Controls and Features for terminal location). Neutral Floating* NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or –... -
Page 17: Connecting Electrical Loads
OPERATION 100538 - 7500W PORTABLE GENERATOR Connecting Electrical Loads 3. Do not over-choke. As soon as engine starts, move the choke to the “RUN” position over a 2-5 second duration. Let the engine stabilize and warm up for a few minutes after starting. -
Page 18: Gfci
OPERATION 100538 - 7500W PORTABLE GENERATOR Power Management Use the following formula to convert voltage and amperage to watts: Volts × Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. -
Page 19: Maintenance
MAINTENANCE 100538 - 7500W PORTABLE GENERATOR Cleaning the Generator In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the... -
Page 20: Cleaning And Adjusting The Spark Plug(S)
MAINTENANCE 100538 - 7500W PORTABLE GENERATOR 3. Remove the spark arrestor screen. NOTICE 4. Carefully remove the carbon deposits from the spark Once oil has been added, a visual check should show oil arrestor screen with a wire brush. about 1-2 threads from running out of the fill hole. If using... -
Page 21: Maintenance Schedule
STORAGE 100538 - 7500W PORTABLE GENERATOR Maximum charging rate should not exceed 1.5 amps. Follow EVERY 100 HOURS OR EVERY SEASON the instructions included with the battery charger. The battery Change oil should be fully charged at least once per month. If the battery... -
Page 22: Long Term Storage (More Than 1 Year)
STORAGE 100538 - 7500W PORTABLE GENERATOR 6. Option 1: Drain Gasoline from Carburetor 3. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to 6a. Turn the fuel valve to the “OFF”. -
Page 23: Specifications
SPECIFICATIONS 100538 - 7500W PORTABLE GENERATOR SPECIFICATIONS Spark Plug Specifications OEM Type ........... NHSP F6RTC Generator Specifications Replacement Type ....NGK BPR6ES or equivalent ....... -
Page 24: Parts Diagram
SPECIFICATIONS 100538 - 7500W PORTABLE GENERATOR Parts Diagram... -
Page 25: Parts List
SPECIFICATIONS 100538 - 7500W PORTABLE GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 x 16 Pressing Plate, Battery, 100011530-0002 38 100021372-0017 184 mm 100086218-0001 Panel Assembly 39 100011452-0003 Lock Nut M6, Flange 100019844 Protect Panel... - Page 26 SPECIFICATIONS 100538 - 7500W PORTABLE GENERATOR Part Number Description Qty. Stator Cover, 73 100091343-0001 147.5 mm Stator Assembly, Al, 100091341 Ø204 x 155 mm Rotor Assembly, Al, 75 100091340 Ø119 x 155 mm 76 100007025 Cooling Fan 77 100000657 Cable Clamp...
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Page 27: Engine Parts Diagram
SPECIFICATIONS 100538 - 7500W PORTABLE GENERATOR Engine Parts Diagram... -
Page 28: Engine Parts List
SPECIFICATIONS 100538 - 7500W PORTABLE GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 × 16, Gasket, 36 100004798 100011264-0003 GB5789 Air Filter Cover, 173F-2 37 100004781 Cylinder Head Air Filter Element 100002337 Cover(Cpe) - Page 29 SPECIFICATIONS 100538 - 7500W PORTABLE GENERATOR Part Number Description Qty. Part Number Description Qty. 100003999 Balance Shaft 114 100085766 Fuel Bowl O-Ring 75 100009851 Flange Bolt 100089153 Main Jet Standard 76 100009696 Electric Starter Main Jet Altitude 100155681 1000-2000m 77 100002445...
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Page 30: Wiring Diagram
SPECIFICATIONS 100538 - 7500W PORTABLE GENERATOR Wiring Diagram... -
Page 31: Troubleshooting
TROUBLESHOOTING 100538 - 7500W PORTABLE GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Generator will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level. Low oil level. -
Page 32: Other Exclusions
To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts. -
Page 33: Your Warranty Rights And Obligations
AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Exhaust and Evaporative Emission Control Systems Warranty on your 2019 small off-road engine (SORE) and engine powered equipment. - Page 34 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
- Page 35 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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