Champion 100455 Operator's Manual
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Champion 100455 Operator's Manual

2000w portable inverter generator
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READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard PGMA G300 (Standard for Testing and Validating
Performance of Portable Generators).
Made in China - REV 20190420
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
2000W PORTABLE
INVERTER GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100455

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Summary of Contents for Champion 100455

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating Performance of Portable Generators). Made in China - REV 20190420 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100455 - 2000W PORTABLE INVERTER GENERATOR TABLE OF CONTENTS Storage ........... . .

  • Page 3: Introduction

    100455 - 2000W PORTABLE INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or recreational vehicle. frayed. Use Champion electrical cords only for proper DO NOT allow exhaust fumes to enter a confined area application. through windows, doors, vents or other openings.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100455 - 2000W PORTABLE INVERTER GENERATOR WARNING CAUTION Running engines produce heat. Severe burns can occur on Improper treatment or use of the generator can damage it, contact. Combustible material can catch fire on contact. shorten its life and void your warranty.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Use an approved container to transfer the fuel to the generator. DANGER DO NOT overfill the gasoline tank.

  • Page 7: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 8: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Safety Labels

    IMPORTANT SAFETY INSTRUCTIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 10: Controls And Features

    CONTROLS AND FEATURES 100455 - 2000W PORTABLE INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Carrying Handle – Used to lift or carry the unit.

  • Page 11: Control Panel

    CONTROLS AND FEATURES 100455 - 2000W PORTABLE INVERTER GENERATOR Control Panel Parts Included 1. Oil Warning Indicator Light – When ON engine will shut down and not run. Check oil level. Accessories 2. Overload Indicator Light – When ON generator is Oil Funnel ................

  • Page 12: Assembly

    ASSEMBLY 100455 - 2000W PORTABLE INVERTER GENERATOR ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999.

  • Page 13: Add Fuel

    ASSEMBLY 100455 - 2000W PORTABLE INVERTER GENERATOR NOTICE CAUTION The first 5 hours of run time are the break-in period for the Use regular unleaded gasoline with a minimum octane unit. During the break in period stay at or below 50% of the...

  • Page 14: Grounding

    OPERATION 100455 - 2000W PORTABLE INVERTER GENERATOR Grounding WARNING Your generator must be properly connected to an appropriate Do not operate or store the generator in rain, snow, or wet ground to help prevent electric shock. weather. WARNING Using a generator or electrical appliance in wet conditions,...

  • Page 15: Starting The Engine

    OPERATION 100455 - 2000W PORTABLE INVERTER GENERATOR Starting the Engine 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.

  • Page 16: Connecting Electrical Loads

    OPERATION 100455 - 2000W PORTABLE INVERTER GENERATOR Connecting Electrical Loads Power Management Use the following formula to convert voltage and amperage to Let the engine stabilize and warm up for a few minutes after watts: starting. Volts × Amps = Watts Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.

  • Page 17: Parallel Operation

    100455 - 2000W PORTABLE INVERTER GENERATOR Parallel Operation NOTICE The Champion model 100455 is parallel ready and can be Maintenance, replacement, or repair of emission control operated in parallel with another Champion unit to increase devices and systems may be performed by any non-road the total available electrical power.

  • Page 18: Cleaning And Adjusting The Spark Plug(S)

    MAINTENANCE 100455 - 2000W PORTABLE INVERTER GENERATOR 6. Refer to the spark plug types in Specifications when replacing the plug. 7. Firmly re-install the plug. 8. Attach the spark plug cable to the spark plug. OIL DIP STICK 9. Reinstall the spark plug access cap (if applicable) and maintenance cover.

  • Page 19: Adjusting The Governor

    MAINTENANCE 100455 - 2000W PORTABLE INVERTER GENERATOR EVERY 8 HOURS OR DAILY Type 1 Type 2 Check oil level Clean around air intake and muffler FIRST 5 HOURS Change oil * See your model’s parts list for specified type of spark arrestor.

  • Page 20: Storage

    STORAGE 100455 - 2000W PORTABLE INVERTER GENERATOR STORAGE be sure to properly dispose of the drained gasoline according to local regulations or guidelines. DANGER 7. Option 2: Run Dry 7a. Turn engine switch to the “ON” position and start the Gasoline and gasoline vapors are highly flammable and...
  • Page 21 STORAGE 100455 - 2000W PORTABLE INVERTER GENERATOR If the gasoline tank and carburetor were properly emptied of all gasoline prior to the generator being stored, follow the below steps when removing from storage. 1. Be sure the engine switch is in the “OFF” position.

  • Page 22: Specifications

    SPECIFICATIONS 100455 - 2000W PORTABLE INVERTER GENERATOR SPECIFICATIONS Spark Plug Specifications OEM Type ......... . .

  • Page 23: Parts Diagram

    SPECIFICATIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Parts Diagram...

  • Page 24: Parts List

    SPECIFICATIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. 34 81.211100.00.2 81.200800.00 Art Cover, Black Operate Panel, Black 35 81.126000.00 Ignition Assembly 1.818.0514.3 Screw M5 × 14, Green Toroid Coil, 81.200300.00.48 Cover, Right, Yellow 36 81.210200.01...

  • Page 25: Engine Parts Diagram

    SPECIFICATIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Engine Parts Diagram...

  • Page 26: Engine Parts List

    SPECIFICATIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 × 12 38 2.09.007 Circlip Ø13.5 × Ø1 1.5789.0612 39 81.050003.00 Pin, Piston 81.061000.00 Recoil Assembly 40 81.050200.00 Connecting Rod 1.5789.0615...
  • Page 27 SPECIFICATIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Part Number Description Qty. 78 2.02.009 Nut M5 × 0.5, Lock Screw, 79 81.040012.00 Valve Adjustment Rocker Arm, 80 81.040009.00 Intake Valve 81 81.040016.00 Shaft, Rocker Arm 82 83.040014.01 Valve Collet 83 83.040001.01 Retainer, Valve Spring 84 81.040017.00...

  • Page 28: Wiring Diagram

    SPECIFICATIONS 100455 - 2000W PORTABLE INVERTER GENERATOR Wiring Diagram...

  • Page 29: Troubleshooting

    TROUBLESHOOTING 100455 - 2000W PORTABLE INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Generator will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.
  • Page 30 To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 31 THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2019 small off-road engine (SORE) and engine powered equipment.
  • Page 32 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 33 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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