Champion 100416 Operator's Manual
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Champion 100416 Operator's Manual

8000w tri-fuel portable generator
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OPERATOR'S MANUAL
MODEL #100416
8000W TRi-FUEL PORTAbLE GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE iNSTRUCTiONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
PGMA G300-2018 Compliant.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators
Covered by one or more of the following U.S. Patent Numbers: 10,267,242, 10,697,379, 10,393,034, 10,862,414 and other U.S. and foreign patents pending.
REV 20210302
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100416

  • Page 1 This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of Portable Generators Covered by one or more of the following U.S. Patent Numbers: 10,267,242, 10,697,379, 10,393,034, 10,862,414 and other U.S. and foreign patents pending. REV 20210302 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TAbLE OF CONTENTS 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR TAbLE OF CONTENTS Maintenance ..........Cleaning the Generator ......... .

  • Page 3: Introduction

    100416 - 8000W TRi-FUEL PORTAbLE GENERATOR SAFETY DEFiNiTiONS iNTRODUCTiON Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines.
  • Page 4 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 5: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. recreational vehicle. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through DO NOT operate generator in wet weather.
  • Page 6 SAFETY iNSTRUCTiONS 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR WARNiNG CAUTiON   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 7: Fuel Safety

    SAFETY iNSTRUCTiONS 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Fuel Safety When adding or removing gasoline: DO NOT light or smoke cigarettes. DANGER  Turn the generator off and let cool for at least two minutes before removing the gasoline cap. Always loosen the cap slowly to relieve GASOLINE, GASOLINE VAPORS, PROPANE AND NATURAL pressure in the tank.

  • Page 8: Safety And Dataplate Labels

    2mm safe margin; to be printed on white substrate B: delete “25 ft/7m” This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    SAFETY iNSTRUCTiONS 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    SAFETY iNSTRUCTiONS 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    1. Turn off and unplug all connected electrical loads. on white substrate. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for Move generator outside and far away from windows, outside parties without the explicit consent of Champion Power Equipment.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Gauge 11.

  • Page 13: Control Panel

    CONTROLS AND FEATURES 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Control Panel EZ Start Dial 1. Ignition Switch – Used for electric starting of the generator. 2. EZ Start Dial – Used to select and turn on gasoline, propane (LPG), or natural gas (NG) fuel source.

  • Page 14: Intelligauge With Co Shield

    CONTROLS AND FEATURES 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR intelligauge with CO Shield ® Four mode digital meter for displaying voltage, frequency, run time, and total run time. Mutli-colored LED indicates CO shutoff or fault. MODE DESCRIPTION Output voltage of the generator.

  • Page 15: Parts Included

    CONTROLS AND FEATURES 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Parts included Accessories Engine Oil ........37.2 fl. oz. (1100 ml) Oil Funnel .

  • Page 16: Assembly

    ASSEMbLY 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. This unit ships from our bolts (F) and flange lock nuts (G).

  • Page 17: Add Engine Oil

    ASSEMbLY 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Add Engine Oil OIL DIP STICK WARNiNG  DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.

  • Page 18: Add Fuel: Gasoline

    ASSEMbLY 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Add Fuel: Gasoline 3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank. DANGER  Full Full Empty Empty Gasoline vapors are highly flammable and extremely explosive.

  • Page 19: Add Fuel: Propane (Lpg)

    ASSEMbLY 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR 5. Open valve on LPG cylinder and check all connections for NOTiCE  leaks by wetting the fittings with a solution of soap and water. Bubbles which appear or bubbles which grow indicate The generator engine works well with 10% or less ethanol that a leak exists.

  • Page 20: Add Fuel: Natural Gas (Ng)

    OPERATiON 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Add Fuel: Natural Gas (NG) Neutral Floating* – Neutral circuit IS NOT electrically connected to the frame/ DANGER  ground of the generator. – The generator (stator winding) is isolated from the frame and NEVER place NG connector hose in the path of the generator’s...
  • Page 21 If another generator This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 22: Generator Location

    OPERATiON 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Generator Location WARNiNG  WARNiNG If you must operate in rain or damp locations, DO NOT operate  without proper protection of the electrical components. NEVER operate the generator inside any building, garage,...

  • Page 23: Starting The Engine: Propane (Lpg)

    OPERATiON 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Electric Start 5. When engine starts running, turn the EZ Start dial to the “GASOLINE RUN” position over a 2-5 second period. 4. Press and hold the ignition switch to the “START” position.
  • Page 24 OPERATiON 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR 6. Turn the EZ Start dial to the “LPG/NG CHOKE” position. NOTiCE  If the engine is cranked longer than 5 seconds, the engine can flood and will not start. 10. If engine does not start, wait 10 seconds and repeat step 9.

  • Page 25: Starting The Engine: Natural Gas (Ng)

    OPERATiON 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR 5. Turn the LPG-NG selector on the left side of the generator to NOTiCE  the “NG” position If the recoil cord is pulled more than 3 times in the “LPG/NG CHOKE” position, the engine can flood and will not start.

  • Page 26: Battery

    OPERATiON 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR 9. Press and hold the ignition switch in the “START” position for 9. Pull the recoil cord until started. up to 5 seconds or until started. 10. When the engine starts, turn the EZ Start dial to the “LPG/NG RUN”...

  • Page 27: Do Not Overload Generator

    OPERATiON 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR To prolong the life of your generator and attached devices, follow WARNiNG  these steps to add electrical load: Always remember to plug your appliances directly into the 1. Start the generator with no electrical load attached.

  • Page 28: Stopping The Engine

    OPERATiON 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR NOTiCE WARNiNG   In any electrical application, some current will flow through The folding handle is not long enough to hold and walk with a the protective ground conductor to the ground, this is called full stride when moving the generator.

  • Page 29: Maintenance

    MAiNTENANCE 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR 1. Use a damp cloth to clean exterior surfaces of the generator. Carb. Code High Alt. Jet Part Number Min. Altitude 2. Use a soft bristle brush to remove dirt and oil. 5500 ft.

  • Page 30: Cleaning And Adjusting The Spark Plug

    MAiNTENANCE 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR NOTiCE  Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

  • Page 31: Adjusting The Governor

    MAiNTENANCE 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Disconnect the Battery NOTiCE  1. Pull two halves of battery connector apart. Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands.

  • Page 32: Storage

    STORAGE 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Use a funnel (and appropriate hose if necessary) under the EVERY 50 HOURS OR ANNUALLY carburetor drain bolt to avoid spillage. — Clean air filter — Change oil if operating under heavy load or in hot...
  • Page 33 STORAGE 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR 4. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines. 5. Turn the EZ Start dial to the “ENGINE STOP” position.

  • Page 34: Specifications

    SPECiFiCATiONS 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR SPECiFiCATiONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model ......... ..

  • Page 35: Battery Specifications

    SPECiFiCATiONS 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR – NG companies have different gas meters for increased demands. Verify that the current gas meter can provide enough NG flow to accommodate the additional demand of the generator with the current household appliances or other NG loads.

  • Page 36: Troubleshooting

    TROUbLESHOOTiNG 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR TROUbLESHOOTiNG Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 37 TROUbLESHOOTiNG 100416 - 8000W TRi-FUEL PORTAbLE GENERATOR Problem Cause Solution Poor cord connection. Check all connections. Circuit breaker is open. Reset circuit breaker. Check all circuit breakers. Faulty brush assembly. Replace brush assembly (Service Center). Faulty AVR (auto voltage regulator).

  • Page 38: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 39 THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 40 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 41 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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